Subido por Jorge Melguizo

Pronta Engineering BrochureUS 1

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Experts in engineering
solutions for the industry
Purpose
To improve our clients
lives and enterprises
developing successful and
reliable projects.
95% +
Compliance in time, cost and
specifications
95% +
Accuracy in estimating
projects costs through
engineering milestones
We add
+ 500
Projects
15 years of experience
shared among the
careers of our associates.
+ 100
Customer
+7
Countries
Our consulting services in the US
Facilities and equipment
engineering & integration
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Integration, layout,
sizing, selection, specification
and engineering of equipment
for Industrial plants.​
Utilities and piping engineering.
Dust control, VOC control,
and ventilation strategies
to achieve processes with
specific hygiene and safety
standards.​​
Specialized modeling &
analysis
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Finite element analysis (FEA)
for structural, thermal,
buckling, vibrations and shortcircuit analysis, also
piping flexibility.
Computational Fluid Dynamics
analyses (CFD)​.​
Detailed Engineering &
Digitalization
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3D modeling and drafting
process
Digitalization of existing
facilities
Detailed drawings.
Our consulting services in the US
Process Engineering
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Process analysis for
expansions
and optimization.
Process measurements
strategy, data analysis and
data management.​
Electrical & Control
Engineering
Structural Engineering
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Analysis and design of steel
structures including trusses,
towers, connections, vessels,
stacks.
Concrete structures and
foundations analysis.
Seismic pathology and studies
for seismic vulnerability​.​
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Design of mid and low voltage
power systems, electrical
substations, natural, artificial and
emergency lighting.
Shielding systems, grounding
and classified areas studies.​
Short circuit, load flow and
protection coordination studies.​
Design of control and
instrumentation systems.​
Tools
CAE
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Ansys & Star CCM+
AFT Arrow & Fathom
Caesar II
ETABS, SAP 2000, RISA 3D
ETAP, ATP, Dialux
Design
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Revit
Autodesk AutoCad 3D
Navisworks
SolidWorks
Inventor
CadWorx
Pronta’s developments
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Design Center,
Project Assurance,
Client Delivery Center,
Knowledge Assurance,
People Center Document
Assurance
Experience
Our associates had a key
role in the following
successful engineering
projects
Industries
Chemical
Mining
Energy
Food & Beverages
Manufacturing
Platforms and supports for
equipment of a WWTP at a
high seismicity area
Challenges:
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Structural analysis and design of
interconnected platforms, with several
elevations to support sensitive equipment to
remain fully operational after strong ground
shaking.
Solutions and results:
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Structural analysis and design of steel structure
with moment-frame and eccentric braced
frame systems.
Verification of compliance with ASCE 7-16, AISC
360-16, AISC 341-16, OSHAs, IBC2012, among
other international standards.
Civil design of the foundations, base plates and
anchorage.
Honolulu, Hawaii. 2020.
Beverage facility building
Challenges:
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Designs of 9+ buildings 35,000 m2 area
in total, from greenfield, with high
architectural standards at an
intermediate seismic zone requirements
Solutions and results:
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Structural analysis and design with steel
and concrete structures of the building.
Structural diagnoses and review of the
structure of an existing building.
Civil design for the foundations.
Analysis and design of the structural
masonry.
Capital approximate investment: 2 MM
USD.
Antioquia, Colombia, 2019.
Multipurpose production
facility building
Challenges:
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Structural design of 10+ buildings for an
industrial facility with 30,000+ m2 area from
greenfield, within a multidisciplinary team
and intermediate seismic zone
requirements.
Solutions and results:
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Structural analysis and design of steel,
composite
and
reinforced
concrete
buildings.
Under AISC 360-16, AISC 341-16, AISC 358-16,
ACI 318-14 and local standards.
Seismic design for structures, silos and tanks.
Deep and shallow foundations, design of
base plates and anchorages for steel
structures.
Structural systems such as: SCBF, concrete
and steel IMFs, SCBF with composite
columns, long-span trusses.
Capital approximate investment: 133 M USD.
Santa Marta, Colombia. 2020.
VOC ventilation of detergent process
Challenges:
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To ventilate the production equipment and packing
lines for liquid detergent, to guarantee a safe and
hygienic operation environment.
Multi-disciplinary collaboration for an innovative
production.
Solutions and results:
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Concept engineering and fluid flow analysis for the
ventilation system.
Detail engineering for the ducts system and fans
selection.
Field support for the Test air balance for airflows, and
comissioning of the installation.
Scale the solution to another 10 línes in the United
States.
Approximate investment in the ventilation system 5
M USD
Alexandria LA & Lima OH 2008 - 2018.
Improving of the secondary
dedusting system of a BOF
process at steelworks facility
Challenges:
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Control de emissions of the hot gasses coming
out during hot metal charging, scrap charging,
and furnace casting.
Gas filtration of the dilutes dust in the
combustion gases reducing the impact in the
surrounding community.
Solutions and results:
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Charging and casting dedusting hoods design,
thermal and strain analysis for 3 BOF
converting lines.
Thermal and strain analyses, and design for
refractory and metal ducts to exhaust the hot
gases.
Static coolers specification, hangers, supports
and layout develop for a brown field
application.
Approximate gas flow 1,500,000 acfm.
Capital approximate investment: 50 M USD.
Argentina, 2018.
Capacity increasing of the waste
storage in a Ni-Co mine
Challenges:
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To reduce the storage zone of the mineral
waste coming out of leaching, reducing the
environmental impact related to mineral
process.
Work shared among 5 countries engineering
teams, 3 continents and 4 languages.
Solutions and results:
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Big scale filtration solution for the mineral wastes.
Impacted area reduction at stacking
Capital saving in the mineral waste handling.
Approximate investment 650 M USD
New Caledonia, 2018.
Periferic systems for an electric
furnace operation
Challenges:
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Minimize the outage and starting times.
Multinational concurrent engineering teams.
Brown field implementation
Solutions and results:
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Field support during construction.
Design and calculation of special devices.
Concept and design for quick and reliable starting.
Cooling system enhancing.
Off gases control system improvment including the
stack.
Approximate investment: 250 M USD
Cordoba, Colombia, 2019.
Room ventilation and dedusting for powder juice
process
Challenges:
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Local de-dusting of the pouch packing equipment.
Air heating to improve room HVAC.
Solutions and results
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Concept and CFD analysis to de-dust the powder filling
and cut.
Detail engineering to implement the solution at
equipment interior.
Design and specification of ducts, filter and fans.
Detail engineering of the air-water heat exchangers
implementations and design of the heating water skit
and piping
Approximate exchanging: 1 M USD.
Puebla, Mexico 2017 – 2018
Pronta team
Employee owned
company
José Ospina
BIM leader
Indira Mesa
IT leader
Variable
compensation
based on results
Juan Gutiérrez
US projects leader
Milton Zúñiga
CEO
Jésica Gaviria
Manager
Social investment
as a work
compromise
Willington Vergel
Structural & civil
leader
Diego Restrepo
Design leader
Successful projects meeting time,
budget and client's requirements are
possible
MILTON ZÚÑIGA
JUAN GUTIÉRREZ
milton.zuniga@epronta.com
COL: (+57) 312 851-8752
juan.gutierrez@epronta.com
USA: (+1) 214 682 8559
CEO
US projects leader
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