Journal of Cleaner Production 270 (2020) 122294 Contents lists available at ScienceDirect Journal of Cleaner Production journal homepage: www.elsevier.com/locate/jclepro Calcium oxide a sustainable photocatalyst derived from eggshell for efficient photo-degradation of organic pollutants G. Vanthana Sree a, P. Nagaraaj a, *, K. Kalanidhi a, C.A. Aswathy a, P. Rajasekaran b a b Department of Chemistry, Anna University (CEG Campus), Chennai, 25, India Graduate School of Science and Technology, Shizuoka University, 3-5-1 Johoku, Naka-Ku, Hamamatsu, 432-8011, Japan a r t i c l e i n f o a b s t r a c t Article history: Received 2 October 2019 Received in revised form 8 May 2020 Accepted 14 May 2020 Available online 22 May 2020 Combined application of nanotechnology and waste reutilisation process resulting in effective and cheap nano-photocatalyst have better dye degradation. Calcium oxide nanoparticles (CaO NPs) were synthesized from waste Eggshells (ES) by calcination process and characterized utilizing the analytical techniques such as XRD, SEM, EDAX, XPS and BET analysis. The synthesized CaO NPs were examined for photocatalytic dye degradation of two model dyes such as Methylene blue (MB) and Toluidine blue (TB) in aqueous medium. From the outcomes, it is clear that CaO effectively degraded both the dyes within 15 min (MB in 15 min and TB in 10 min). The studies include optimisation of parameter which found to be 7 pH, 20 ppm dye concentration and 50 mg of catalyst loading were effective operation condition. The kinetics of dye degradation follows pseudo first order, catalyst recycled for 7 cycles and chemical oxygen demand (COD) removal efficiency also analysed for degraded samples. © 2020 Elsevier Ltd. All rights reserved. Handling editor Jun Bi Keywords: Eggshell Calcination Calcium oxide Sustainable Photodegradation 1. Introduction Water plays an important role in living system, but modern human civilization has resulted in the contamination of water resources by releasing the waste materials. Industrial effluent, mining effluent, agricultural runoff water, household waste water etc. Contribute extensively towards the pollution of water resources. . In industrial waste effluent, 20% of effluent is produced by textile industries at various processing stages. Also, textile industries utilise excess of water for dying process and 50% of water is released as dye effluents. These effluents contain reactive dyes and chemicals which are non-biodegradable, toxic and create several environmental hazards (Matos et al., 2011). Textile effluent is a highly toxic mixture which contains sulphur, vat dyes, nitrates, naphthol and heavy metals. Various non-destructive processes such as precipitation, ozone treatment, ultrafiltration, membrane treatment, reverse osmosis, flocculation and adsorption can be used for removal of colour from effluents. But major drawback of nondestructive methods is that, they are simply concentrating the * Corresponding author. Department of Chemistry, Anna University, Chennai, 25, India. E-mail address: nagaiitd@gmail.com (P. Nagaraaj). https://doi.org/10.1016/j.jclepro.2020.122294 0959-6526/© 2020 Elsevier Ltd. All rights reserved. reactive chemical into sludge, which require further treatment (Pawar et al., 2015). These post treatment process will not be required for destructive method where toxic pollutants will be broken into non-toxic smaller molecules and released into environment. Advanced oxidation processes (AOPs) is one of the destructive methods which has increased the interest for complete degradation of dyes. AOPs include photocatalysis, photo-Fenton, and photo-ozonation to degrade pollutants. The OH radical has high oxidation potential (2.8 eV) which reacts with organic contaminants and mineralizes them to non-toxic compounds (Oveisi et al., 2019). AOP degrade the pollutants by the generation of hydroxyl radicals and reactive oxygen species (from photo-catalyst) that are important agents which react with pollutants and result in complete decomposition (Kamat et al., 1999). Efficiency of AOP, that depends on properties of catalyst bandgap, surface charge etc, is also affected by nature of reaction medium and environmental conditions. For instance, summer season will be favourable for photo-degradation, as solar light intensity is high resulting in faster and shorter time for dye degradation, whereas in other climates light intensity is less and hence, the degradation of dyes can be slower with increased reaction time. The pH of the reaction mixture is also an important parameter because it controls the surface charge, aggregation of materials and interaction with charged organic materials. Application of nanomaterials in AOP process 2 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 improves the efficiency of dye degradation than bulk material due higher surface area. Higher surface area of nanoparticles results in production of large number of reactive species and thereby increases the degradation efficiency. Heterogeneous semiconductor nanomaterials such as oxides and sulphides of metals (Cd, Zn, Ti, Ta, Sn and W) have been efficiently utilized for photocatalytic degradation of several organic pollutants and dyes (Kamat et al., 1999, Salim et al., 2015). Though many nanoparticles have been reported for effective dye degradation, only few reports are available with regard to photocatalyst synthesized from waste materials. Titanium oxide and zinc oxide nanoparticles are well known for photocatalytic dye degradation individually and in composite form. In this report, calcium oxide (CaO) nanoparticles derived from eggshell is used as photocatalyst for effective dye degradation, which is reutilisation of kitchen waste (eggshell) in a sustained manner and is a cheaper catalyst than previously reported materials. In general, Calcium oxide (CaO as quicklime) is a white, caustic, alkaline, crystalline powder made from the thermal decomposition of limestone or shells containing calcium carbonate (CaCO3). Chemically synthesized CaO is used as catalyst in many industries in the form of toxic waste remediation agent, bactericide, adsorbent and binder in paints etc. (Annam Renita et al., 2016; Tangboriboon et al., 2012; Niju et al., 2014). Chemically synthesized CaO is used as photo-catalyst in degradation of organic dyes such as methylene blue (Rameshwar et al., 2014), Congo red (Anantharaman et al., 2016), Malachite green (Bathla et al., 2019), Indico carmine (Devarahosahalli Veeranna et al., 2014), Violet GL2B (Madhusudhana et al., 2012), crystal violet (Sawant et al., 2015). Eggshell (ES) also acts as a source of calcium oxide which contains 94% of calcium carbonate. Egg is an important nutrient source for humans as it contains excess of protein, which is consumed up to million metric tons per year. Simultaneously, ES produces a significant amount of waste which is disposed into landfill without any pre-treatment, resulting in the odours by biodegradation and also changes the quality of soil. These ES derived CaO NPs have been utilized in many fields namely biodiesel production, adsorption of pollutants and heavy metals, dielectrics, catalysts, biomaterials, fuel cell applications and fillers. (Annam Renita et al., 2016; Tangboriboon et al., 2012; Niju et al., 2014). Though chemically synthesized CaO is applied as photocatalyst, eggshell derived CaO has to be analysed and the same is discussed in this article. CaO synthesis is a simple and easy process which does not need any solvent or chemicals for processing and results in eco-friendly and sustained material. In the present study, CaO NPs were synthesized from waste Eggshells by calcination process and experiments were carried with two cationic dyes namely Methylene blue and Toluidine blue with their drawback as mentioned below. Methylene blue (MB) is a cationic dye which contains conjugated aromatic moiety. It was the earliest synthesized antimalarial drug used from the 19th century. Also, it is used for falciparum malaria in combination with amodiaquine (Bountogo et al., 2010). Though, it is used as medicine, the immune system and reproductive systems are strongly affected by MB and also leads to carcinogenic and genotoxic effects. It also has negative impact on environment and is not easily degraded by microbes because of its complex aromatic structures, hydrophilic property, light and temperature stability etc. Thus, these toxic dyes must be removed from wastewater to prevent the environment. The photocatalytic degradation of MB in water medium is reported with regard to many nano-materials and the way they are composited, is tabulated with their efficiency in Table 1. Molecular structure of MB and Toluidine blue are given below in Fig. 1. Toluidine blue(TB) is a phenothiazine class of dye used in various fields like medicine, textile and biotechnology. Inspite of large application potential, TB has a mutagenic effect due to the toxic interaction with DNA and RNA (Salim et al., 2015). The photocatalytic degradation of TB in water medium has been reported with many nano-materials and the composited are tabulated in Table 2. The synthesized CaO NPs were examined for photocatalytic dye degradation of two model dyes such as Methylene blue and Toluidine blue in aqueous medium. The studies include effect of pH, dye concentration, catalyst loading, kinetics of dye degradation, catalyst recycling and COD removal. In order to find out the optimized condition for degradation, computer stimulation was also studied using RSM and ANNOVA method which helps to correlate the experimentally and computationally determined rate constant and optimized condition. Response surface methodology (RSM) is a statistical and mathematical method used for understanding the functional interaction between various parameters. It is used for the modelling and investigation of multivariable systems to evaluate the individual and interactive effect. In photo-degradation, influence of variables such as effect of pH, effect of dye concentration, irradiation time and catalyst loading on the percentage degradation were analysed by RSM and ANNOVA to reduce the number of experiments and the manual errors which are complex in nature (Karchiyappan T, 2017). Thus, the main objective of the present work is to report the photocatalytic dye degradation efficiency of CaO (preferred less due to its higher band gap energy) NPs, that expected to have better efficiency than previous reports due to size down effect and precursor properties. In extended search for faster degradation of pollutants, ECaO was expected to achieve the target which confirmed by testing against the cationic dyes. Additionally, optimise the reaction parameters by both experimentally and statistically using RSM analysis. 2. Experimental sections 2.1. Materials Methylene blue, Toluidene blue, Rhodamine B, Ethyl acetate, chitosan, acetic acid, Ammonium oxide, Benzoquinone, isopropanol, sulphuric acid, sodium hydroxide were purchased from Sigma-Aldrich Chemical Co, (India) in analytical grade and were used without further purification. Tap water was used for photocatalysis experiment. 2.2. Instruments The completion of calcination reaction, structure, crystallinity, crystal size and purity of the CaO NPs at various temperature and time were examined using powder X-ray diffraction (XRD) analysis with spectrum range of 10 e80 using XPERTPRO diffractometer having Cu Ka radiation (I ¼ 30 mA, V ¼ 40 kV). For CaCO3 and CaO NPs, X-Ray photoelectron spectroscopy (XPS) studies was carried out to determine the binding energy and a PHI 5000 VERSAPROBE II SCANNING ESCA MICROPROBE system was used to confirm the purity. The surface morphology and composition of CaO NPs were analysed by scanning electron microscopy (SEM) VEGA 3 TESCAN, and energy dispersive X-ray spectroscopy (EDS) Hitachi instrument. From the brunauer emmett teller (BET) analysis, specific surface area of the synthesized CaO NPs was calculated on the basis of nitrogen adsorption desorption isotherms measured at 77 K using a quantachrome instrument version 3.0 for which the sample was degassed at 150 C before nitrogen adsorption. The UVeVisible absorption spectra of model dyes with various time intervals were observed using Elico SL-159 UVeVis spectrophotometer. Initial confirmation experiments were carried out in a HEBER multi-lamp Photo-reactor (Model e HML-MP88) at room temperature 39 C(~aveg). G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 3 Table 1 Previously reported MB photocatalyst with their efficiency. S.No Material Source Efficiency with time 1 UV light 2 cadmium selenide nanoparticles in uncapped and capped form with 50% PVP palladium-doped TiO2 2 3 Silver nanoparticles in sodium borohydride Bentonites with TiO2 Solar light UV source 4 5 Zinc oxide/Nickel Ferrite nanocomposite modified TiO2/BiVO4 nanocomposite UV source Visible light 6 ZnO supported montmorillonite UV source 7 SiO2 supported bimetallic heterogeneous Photo-Fenton catalyst Visible light source 8 Copper nanoparticles supported on montmor-illonite 31% efficiency for uncapped form and 48% for capped form Chepape et al. in 120 min (2017) Maximuim removal efficiency at 80min Nguyen et al. (2018) 92.06% within 14 min. Fairuzi et al. (2018) 99% removal in 90min Rossetto et al. (2010) 98% removal efficiency in 70% 160 min for complete decolourisation Samsudin et al. (2018) 99% removal in 150 min Fatimah et al. (2011) 86% of removal in solar light and 76% of removal in reactor Ahmed et al. (2016) 100% degradation within 120 min Mekewi et al. (2016). UV light Reference Fig. 1. Molecular structure of a) methylene blue and b) Toluidine blue. (For interpretation of the references to colour in this figure legend, the reader is referred to the Web version of this article.) Table 2 Previous reports fro TB degradation with various photocatalyst with their efficiency. S.No Material Source Efficiency with time Reference 1 2 3 4 cadmium sulphide Magnesium oxide BiPO4/Bi2S3-HKUST-1-MOF nanocomposite Zinc ferrite (ZnFe2O4) UV source UV radiation Visible light visible light 90% removal in 170 min Complete removal in 70 min Degraded in 65min Reaction completes in 90 min at pH 9.5 Neelakandeswari et al. (2011) (Salim et al., 2015) Mosleh et al. (2016) (Parsoya and Ameta, 2016,Parsoya and Ameta, 2016) 2.3. Synthesis of calcium oxide nanoparticles (CaO NPs) Eggshell was collected from kitchen waste and washed several times using tap water to remove the inner membrane and dried overnight in hot air oven at 80e100 C. After the drying process, it was powdered using mortar and pestle, which resulted in slight pale yellow granular powder. 5 g of ES powder (CaCO3) was calcined at three different temperatures with various incubation time in box furnace. Each sample was labelled as per the calcination temperature (time of incubation) such as 700(1), 700(2), 700(3), 800(1), 800(2), 800(3), 900(1). After calcination, the obtained white coloured CaO nanoparticles were stored in the desiccator to prevent the adsorption of moisture from environment (Tangboriboon et al., 2012). 2.4. Photocatalytic experiments The photocatalytic activity of synthesized CaO NPs was evaluated by photo-degradation of aqueous MB and TB textile dyes. Stock solution (100 ppm) of dye was prepared by dissolving 10 mg of dye molecules in 100 mL of distilled water which was diluted into 1:9 ratio of dye to water for 10 ppm working solution. The catalytic experiments were carried out with 50 mL of MB (10 ppm/mL) and 50 mg of CaO NPs under aeration to prevent settling of catalyst. The catalyst and MB mixture were sonicated for 5 min for the uniform distribution of the catalyst in the beaker and the mixture was kept in dark environment for 1 h (Nithya et al., 2018). About 3 mL of the reaction mixture from the dye degradation tube was withdrawn at regular time intervals (5 min), centrifuged and absorbance values were measured using spectrophotometer. Further optimisation experiments were carried out in the open environment in the presence of direct sunlight from 10.30 a.m. to 3.30 p.m. . The samples were collected at regular intervals such as 0, 5, 10, 15 and 20 min and spectral data was also collected. The degradation reaction was monitored by recording the UV spectrum. For effect of catalyst dosage, the experiment was repeated in solar environment with different catalyst loading such as 25 mg, 50 mg, 75 mg and 100 mg and constant dye concentration (10 ppm). For optimizing the efficiency of pH, the dye degradation was carried out by taking 5 individual 50 mL of dye solution in a separate beaker and the pH (pH-3, pH-5, pH-7, pH-9 and pH-12) of the dye solutions were adjusted using 0.1M HCL and 0.1M NaOH solution, with fixed catalyst loading (50 mg for MB and 25 mg for TB), dye concentration (10 ppm/mL) and time (Nithya et al., 2018). Further, the optimum dye concentration was also determined. The photo-removal efficiency percentage was calculated from equation (1). % Photo-removal efficiency ¼ (C0 Ct)/C0 100 —————————(1) 4 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 where C0 is the initial concentration of dye and Ct is the concentration of dye at the time of photo-irradiation (final). In order to understand the reaction kinetics of photo-degradation, the logarithmic plot of dye concentration as a function of irradiation was time plotted in which the apparent rate constant k, was calculated from equation (3). k value for each sampling time was calculated and average range of rate constant was compared with other reaction conditions. -ln(Ct/C0) ¼ kt ———————— (2) k ¼ -ln(Ct/C0)/t———————— (3) The value of k can also be predicted from the slope of a plot of ln(C0/Ct) versus t (Nguyen et al., 2018). 2.5. CaO NPs incorporated chitosan beads preparation About 50 mL of 1% chitosan solution was prepared by dissolving 0.5 g of chitosan in 50 mL of 0.1% acetic acid solution. After the clear and homogenous solution formation, 50 mg of CaO NPs was added slowly under vigorous stirring with 0.1% cross linker namely glycerol (50ml/50 mL) and citric acid (0.05 g/50 mL). Following the formation of homogenous mixture, the solution was poured dropwise into 2M NaOH solution using the pipette. Droplets were solidified into beads which incubated for 24 h in NaOH solution and then neutralised using water wash. Beads stability was tested by overnight stirring in medium speed under water medium (SafaeiGhomi et al., 2013). sample weight from 5g to 2.7 g(46% loss) thereby indicating that 99% of calcium carbonate was decomposed to CaO and CO2. These were correlated with results of research work on duck shell derived calcium oxide synthesis carried under various temperatures (Tangboriboon et al., 2012). CaCO3(s) / CaO(s) þ CO2(g) 3.1.2. X-ray diffraction analysis Fig. 3 shows the X-ray diffraction spectra of pure eggshell, its various temperature and time calcined one such as 700 C (3 h), 800 C (1,2, and 3 h) and 900 C (1h) (Bathla et al., 2019). From Fig. 3, it is clear that eggshell and 700 C (1e3) hour samples clearly match with calcium carbonate XRD pattern of JCPDS no 85e1908. Samples from 800 C, 1e2 h exhibit that XRD patterns did not match with CaCO3 or CaO, thus it may be the intermediate product and this is evident that 800 C with short time (1 & 2 h) is not enough for CaO formation. But 800 C with 3 h calcined sample XRD pattern exactly matched with calcium oxide nanoparticles having face centred cubic structure JCPDS No:74e1226. It has major peaks 2q at 32 , 37, 54 , 64 , 67 similar to CaO peaks with h k l plane of 32 (1 1 1), 37 (2 0 0), 54 (2 2 0), 64 (3 1 1), 67 (2 2 2). Similarly for CaO NPs XRD pattern was observed at 900 C calcined eggshell. The optimized temperature of CaO NPs synthesis from eggshell is 800 C with 3 h. The crystallite size (D) could be calculated using the DebyeeScherrer equation (D ¼ Kl/bcosq), 3. Results and discussion 3.1. Calcium oxide characterisation 3.1.1. Effect of calcination temperature The chicken eggshell powder was calcined in the furnace at different temperatures and time namely 700(1), 700(2), 700(3), 800(1), 800(2), 800(3), and 900 C(1) resulting in fine powder form with different colour and texture compared to the ES powder. Calcined temperatures of 700(1) and 700(2) produced powders in black and dark grey colours due to incomplete CO2 emission, whereas at 700(3) slight grey powder was produced. At 800(1) and 800(2) calcination obtained was partially white solid, but they contained tiny solid particles similar to ES powder. Samples from 800(3) and 900(1) resulted in fine CaO NPs with 46% weight loss due to complete CO2 removal from CaCO3. As the calcination temperature was high, the quantity of metal oxide formed was high as indicated by the colour changes of the chicken ES powder, where pale yellow became white with fine powder form as shown in Fig. 2. The calcination temperature at 800(3) and 900(1) reduced the Fig. 2. CaO formation from ES. Fig. 3. (A) XRD spectra for ES, and all samples. G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 5 nanoparticles and the elemental composition of synthesized CaO NPs was found to be 64 wt% for Ca and 34 wt% for O (Fig. 5B inserted table). 3.1.5. BET analysis of CaO NPs From the bet analysis, CaO from the ES was found to be in mesoporous structure with pore size of 2.475 nm in diameter. Surface area was 13.130 m2/g and pore volume to be 0.035 cc/g. The adsorption desorption isotherm graph given below in Fig. 6 confirms that CaO follows the type 4 isotherm. It clearly evidences the formation of multilayer on catalyst surface during the reaction. Fig. 4. XPS spectra for ES and CaO product. where b (full-width at half-maximum or half-width) is in radian and q is the position of the maximum diffraction peak in radian, K is the constant value of about 0.9, and l is the X-ray wavelength (1.5406 Å for Cu Ka) (Devarahosahalli Veeranna et al., 2014). The crystallite size of CaO has been found for each individual peak as tabulated below and average size was found to be 26.04 nm. At 900(1), moisture can be absorbed in higher percentage by CaO from the environment (due to higher surface energy) followed by calcium hydroxide formation. This can be proved by the appearance of new peak at 34 which is considered to be a major peak for Ca(OH)2 of JCPDS No: 72e0156 with hexagonal structure. 3.1.3. XPS analysis of CaO NPs The wide XPS spectra of ES and CaO nanoparticles are shown in Fig. 4. The binding energy is related to the kinetic energy by the equation BE ¼ hv - KE, where hv is photon energy (typically 1486.6 eV for Al ka radiation) and KE is the emitted electrons kinetic energy. The major components of eggshell and CaO NPs contain C, O, Ca. Generally, binding energy of C 1S (OeC]O) appears at 288.5 eV, where C]O individually have binding energy at 289 eV and CeO have separate peak at 286 eV (Fig. 4). Oxygen also showed peak from 527.2 eV to 532 eV corresponding to all oxygen bonds namely C]O, CeO, CaeO in the form of a combined narrow and intense peak. Calcium showed 2p 3/2 and 2p 1/2 peak at 343.87 and 347 eV as binding energy which can be compared with the previous results of XPS spectra of CaCO3(Raliya et al., 2016). CaO spectra show only two major peaks that correspond to calcium and oxygen. Carbon peaks disappeared and intensity of oxygen peak was reduced due to the removal of CO2. Single oxygen generated the peak at same 529 eV range due to Ca]O binding and calcium peak showed slight negative shifting. 3.1.4. SEM and EDAX analysis of CaO NPs The morphology of synthesized CaO NPs was examined utilizing the scanning electron microscopy instrument as shown in Fig. 5A. The 10 mm magnification showed the clusters of flack like structure distributed uniformly (Fig. 5A), whereas 1 mm and 500 nm magnification showed spongy porous arrangement as depicted in Fig. 5A. EDAX analysis confirmed the formation of pure CaO 3.1.6. Thermal analysis Thermal stability of eggshell, optimum calcination temperature for synthesis of CaO and stability of CaO were studied from Thermogravimetric analysis. In Fig. 7, thermal decomposition of eggshell shows initial mass loss of 0.1% at 100e200 C due to moisture loss. Secondly, mass reduction in range of 500e600 C occurred due to the removal of organic materials in egg shell, whereas major mass reduction appeared at 700e820 C due to the removal of CO2 from CaCO3 and formation of CaO. This evidences that 800 OC was optimum calcination temperature for synthesis of CaO NPs from eggshell (Witoon et al., 2011). Thermal stability of CaO NPs remains stable up to 400 C and mass loss of 21% was due to the conversion of calcium hydroxide Ca(OH)2 to CaO. Further loss occurred at the range of 580e610 C due to conversion of CaCO3 into CaO which is due to the presence of unconverted eggshell in trace amount. 3.2. Photocatalytic studies Initially photocatalytic efficiency of the CaO was studied for MB, TB and Rhodamine B dyes were tested which absorbs in the visible region of light at 667 nm, 630 nm and 550 nm, respectively (Fig. 8). The reaction mixture of catalyst and Dye solution were sonicated and then kept in the dark condition for adsorption test. After 1 h, samples were centrifuged and UV spectral data was analysed where MB concentration remained the same. These were clear evidence that catalyst does not adsorb MB. In contrast, TB resulted in adsorption from 35 to 60% of dye molecules based on catalyst concentration in 1 h slowly after which becomes constant. After the adsorption studies, degradation experiment was carried out in reactor in order to find whether the catalyst could degrade the dye molecule and also to calculate the overall reaction time. Samples were collected from reactor at half an hour interval at which both MB and TB became colourless solutions in the first cycle itself and Rhodamine B remained coloured even after 4 h. In UV spectra, the intensity of the absorption peaks decreases to minimum for MB and TB which was mainly due to the result of photocatalytic reaction. For Rhodamine B, peak remained constant which indirectly state that CaO does not have the efficiency to degrade this dye. Under the light irradiation, MB and TB turned to colourless solution within 15 min, it concludes that CaO have higher photo-degradation efficiency on MB and TB. Thus, CaO acts as adsorbent followed by photocatalyst on Tb whereas act directly as photocatalyst with MB. After the confirmation of photocatalytic activity on MB and TB, experiments were extended to solar environment and spectral analysis was taken for each sample at 5min interval. Spectral data clearly indicates the successive decrease in absorption within 15 min for MB and 10 min for TB. This short time degradation was achieved because the smaller size of the CaO NPs provides larger surface area for photon adsorption, more free radical production and faster degradation of the dye. The LangmuireHinshelwood model was chosen to investigate the kinetics of MB and TB photo-degradation. The logarithmic plot of MB and TB 6 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 Fig. 5. A: SEM image of CaO at 10 mm magnification(a), 1 mm magnification(b), 500 nm magnification(c). 5B: Elemental analysis of CaO. Fig. 7. Thermal analysis of eggshell and CaO. Fig. 6. Adsorption desorption isotherm of CaO. concentration as a function of irradiation time confirms that degradation of MB and TB follows pseudo-first-order kinetics. 3.2.1. Effect of catalyst loading The catalyst dose is an important parameter in photocatalytic degradation of organic dyes. Increase in the photocatalyst dosage will increase the dye removal efficiency, as a result of multiplication of the active sites thereby increasing the active species concentration in the reaction mixture. Positive increment will occur up to certain concentration, beyond which efficiency becomes constant or reduced. This is due to the blocking of light penetration with G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 7 Fig. 8. Degradation of (a)MB, (b)TB and (c) Rhodamine B using CaO in reactor. increasing photocatalyst amount. It is clear from Fig. 9a that increase in CaO NPs dosage (25 mg, 50 mg, 75 mg and 100 mg) increases the removal efficiency. Efficiency varies from 92.99% to 96.19% when catalyst concentration increases from 25 mg to 50 mg. But further increase in catalyst concentration does not show much difference in degradation. So, 50 mg/50 mL was optimum catalyst loading for methylene blue dye degradation. Kinetic study of MB degradation is shown in Fig. 9c. The logarithmic plot of MB concentration as a function of irradiation time for all the concentrations confirms that degradation of MB follows pseudo-first-order kinetics by having R2 below and slope represents the rate constant which are tabulated below in Table 3 with calculated k values. Rate constant increased from 0.1645 to 0.2501 min1 by increasing the catalyst dosage from 25 mg to 100 mg. Major increase in rate constant was seen between 25 mg and 50 mg and moderate increase from 50 mg to 100 mg (see Table 3). Similarly, effect of catalyst CaO NPs (25 mg, 50 mg, 75 mg and 100 mg) loading on TB dye degradation (Fig. 10a) and within 10 min complete degradation was observed. TB was adsorbed by CaO which increases with increase in catalyst loading. Due to adsorption and large pollution, higher number of dye molecules present on surface results in reduction of reactive species production. Thereby degradation efficiency decreased with increase in catalyst concentration as shown in Fig. 10b. Reduction in efficiency was due to decreased reactive species production and. From Fig. 10c, the reaction follows the first order kinetics and has a rate constant of 0.2445 min1 and the optimum condition of TB dye degradation was found to be 25 mg/50 mL (Table 4). Table 3 Kinetics of catalyst concentration variation on MB degradation. Catalyst concentration 25 mg 50 mg 75 mg 100 mg R2 value K ¼ rate constant (from graph) K ¼ rate constant (calculated) 0.9651 0.1645 0.170711 0.9915 0.2089 0.210856 0.9911 0.2403 0.241833 0.9968 0.2501 0.25958 3.2.2. Effect of dye concentration The amount of OH radicals formation on the catalyst surface and interacted with the dye molecules represent the rate of degradation. Increase in dye concentration will reduce the reactive species concentration that will result in decrease in degradation efficiency and rate of reaction. Once, the amount of dye molecules increases, number of dye molecules for excitation and contact with the catalyst surface also increases. Thus, the quantity light penetrates into the solution, photon reach the surface of the catalyst will be reduced and also more amount of light absorbed by the dye than the catalyst. Also, increase in dye concentration will result in the requirement of catalyst surface needed for better degradation. If reaction time and quantity of catalyst remain constant, then the OH radical (primary oxidant) formed on the catalyst surface also remains constant. Thus the number of reactive groups cleaving the dye molecules decreases with increasing amount of the dye. Fig. 11a shows the influence of dye concentration on MB degradation efficiency of CaO NPs. Degradation efficiency decreased from 10 ppm (98.26%) to 20 ppm (90.34%) with reaction time increasing from 15 min to 20 min. But efficiency reduced drastically at 30 ppm Fig. 9. Effect of varying the catalyst concentration on MB degradation and its kinetic studies. 8 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 Fig. 10. Effect of varying the catalyst concentration on TB degradation and its kinetic studies. Table 5 Kinetics of dye concentration variation on MB degradation. Table 4 Kinetics of catalyst concentration variation on TB degradation. Catalyst concentration 2 R value K ¼ rate constant (from graph) K ¼ rate constant (calculated) 25 mg 0.9817 0.2445 0.241129 50 mg 0.9517 0.2499 0.270858 75 mg 0.9413 0.2442 0.269004 100 mg 0.9553 0.2238 0.244738 concentration at which efficiency lowered to 77.74% and reaction time increased to 30 min for complete degradation. Thus, the optimum MB dye concentration was found to be 20 ppm (Table 5). Similarly, the studies was also carried out in TB dye (Fig. 12aed), 10 and 20 ppm dye concentration have similar efficiency (94.199% and 93.5%) like MB and 30 ppm dye concentration efficiency was reduced to 87% due to the reduction of rate constant from 0.1895 to 0.1106 min1. The optimum TB dye concentration was found to be 20 ppm/mL for the further studies (see Table 6). 3.2.3. Effect of pH Both Methylene blue and Toluidine blue are cationic dyes in aqueous solution and interaction of its cationic configuration with catalyst was examined between the pH ranges 3e12. Point of zero charge (PZC) is the pH point at which surface charge becomes zero and pH below the PZC value, surface will be positive charge whereas in above pH negative charge. Most of the cationic dyes showed better efficiency at basic pH due to strong electrostatic interactions with the negative catalyst surface. The photocatalytic efficiency decreased with decreasing pH because of the Dye concentration 2 R value K ¼ rate constant (from graph) K ¼ rate constant (calculated) 10 ppm 20 ppm 30 ppm 0.9817 0.2445 0.241129 0.9985 0.207 0.204325 0.99999 0.1471 0.153443 electrostatic repulsion between the dye and the catalyst. In MB, at pH 3degradation does not occur where in pH 5 degradation occurs slowly with an efficiency of 86.92% after 15 min. In neutral pH, degradation efficiency was 96.52% and increased to 98.32% at pH 9 and pH 12 as shown in Fig. 13. Rate constant increased from 0.2051 min1 to 0.241 min1 as tabulated in Table 7. Likewise, TB also showed negative degradation efficiency at acidic medium (see Table 8). At pH 3 and pH 5, TB solution does not undergo any degradation whereas in MB, pH 5 showed degradation up to 86%. In neutral pH, efficiency was 94.2% which increased to 95.2% at pH 9 with increase in rate constant from 0.061 min1 to 0.2435 min1. But further increase to pH 12 was reduced to 88.9% (Fig. 14b) with reduction of rate constant to 0.2000 min1. 3.2.4. Wastewater treatment In order to calculate the maximum degradation efficiency of catalyst, reaction was extended to real wastewater collected from lake contaminated by industrial effluents. Initially, waste water was filtered to remove solid particles and 50 mL of solution with 50 mg of catalyst was taken for reaction. In spite of adsorption, CaO had Fig. 11. Effect of varying the dye concentration on MB degradation and its kinetic studies. G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 9 Fig. 12. Effect of varying the dye concentration on TB degradation and its kinetic studies. Table 7 Kinetics of pH variation on MB degradation. Table 6 Kinetics of dye concentration variation on TB degradation. Dye concentration 10 ppm 20 ppm 30 ppm pH 5 7 9 12 R2 value K ¼ rate constant (from graph) K ¼ rate constant (calculated) 0.99058 0.1895 0.200593 0.99492 0.1557 0.18949 0.9528 0.1106 0.153443 R2 value K ¼ rate constant (from graph) K ¼ rate constant (calculated) 0.9839 0.15 0.155678 0.9896 0.2051 0.222317 0.9823 0.2175 0.24375 0.9753 0.241 0.269713 better photocatalytic efficiency which was evidenced by reduction of absorbance from 1 to 0.3 within 1 h, in sunlight irradiation (Fig. 15). But in the dark reaction, absorbance was reduced to 0.6 even after 24 h that means 40% of materials being adsorbed by CaO after 24 h. Overall, catalyst showed 37% efficiency on adsorption removal at 24 h but removal efficiency of 70% could be achieved within 1 h of light irradiation. 3.2.5. Chemical oxygen demand (COD) analysis COD analysis would also help us to understand deeply that the dye molecules were not only degraded, it was sized down to ecofriendly by-products. COD of dye solutions before and after reaction was analysed and COD was measured for both samples. COD values were reduced from 823 mg/l to 109 mg/l for MB and TB, initial COD was 789 mg/l whereas final sample was 149 mg/l. In the waste water, catalyst did not show colour modification but in terms of COD, it had better reduction from 804 mg/l to 250 mg/l. Therefore overall efficiency was found to be 86.76% for MB, 81.15% for TB and 68.91% for real waste water sample (Fig. 18). Lower COD removal efficiency for waste water was due to the presence of more chemical components which can’t be degraded by CaO or by- products itself accumulated in water. 3.3. Mechanism of photo catalysis Once the electron gets the sufficient energy (equivalent to band gap energy), it jumps from valence band to conduction band with the formation of hole in valence band. Electron reacts with the dissolved oxygen (O2) in aqueous solution which also acts as the electron scavenger results in the formation active free radicals OH, O 2 , etc. Simultaneously, holes will get electron from electron donors (H2O), resulting in OH free radicals formation. After the free radical formation, dye molecules were attacked by active species (OH, O 2 etc.)and ended in the de-coloration and opening-ring reactions. Dye þ hv /dye* (Absorption of photons and excitation of dye molecules) hv þ CaO/ e(CB) þ H*(VB) (Electron-Hole pair formation) e(CB) þ O2 / O2 ˉ (Oxygen ionosorption) Fig. 13. Effect of varying the pH on MB degradation and its kinetic studies. 10 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 Fig. 14. Effect of pH on TB degradation and its kinetic studies. 2O2ˉþ 2H2O/ H2O2 þ 2OH þ O2 (O 2 Neutralization by protons) Table 8 Kinetics of pH variation on TB degradation. pH 5 7 9 12 R2 value K ¼ rate constant (from graph) K ¼ rate constant (calculated) 0.9499 0.0051 0.005634 0.9956 0.0061 0.222186 0.9827 0.2435 0.256858 0.9797 0.2000 0.224033 H2O2þe(CB) /-OH þOH (Decomposition of H2O2 and OH formation) hþ þ H2O / Hþ þ OH (water splitting by photo-hole to produce OH radicals) OH / O 2 þdye / Dye degradation (Electrophilic attack on Dye molecules) During the degradation reaction, photo-holes remain inactive in the initial step due to the cationic nature of reactant. So, the OH/ þ O 2 radicals initiate the reaction by attacking the ReS ¼ R functional group in both MB and TB, due to the direct interaction with catalyst surface. The electrophilic attack of radicals cleaves the double bond of heteroatom S and leads the reaction from CeSþ¼C to CeS(¼O)eC. It will be the result of ring opening mechanism that occurs at the aromatic ring in middle which contains both heteroatoms, S and N to conserve the double bond conjugation. Thus, MB and TB degradation starts with the cleavage of the double bonds at the ReSþ ¼ R functional group into ReS(¼O)eR, and further OH/O 2 radical attack results in sequential degradation from ReSO2eR, ReSO3HeR to final product SO2, 4 CO2 and phenol. Fig. 15. Absorbance spectra of waste water at initial, absorption and photodegradation. 3.3.1. Scavenging analysis þ Superoxide radical (O 2 ), photogenerated hole (h ), and OH radicals are effective attacking groups which involve in photo- Fig. 16. COD reduction and removal % of CaO on various samples. G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 11 catalytic degradation of pollutants. In order to find out which reactive species were important in the dye degradation, MB was taken as model dye with CaO NPs as catalyst. Series of control experiments with scavengers namely isopropanol (IP) as OH radical scavenger, benzoquinone (BQ) as O 2 scavenger and ammonium oxalate (AO) as hþ scavenger were separately added into the reaction mixture and experiments were conducted as normal in solar condition. As shown in Fig. 17, the presence of BQ results in the absence of superoxide radical causes a prominent decrease in the degradation efficiency. It represents that the O 2 is formed by the reaction of dissolved O2 with photo induced electrons upon visible light irradiation, involving predominantly in degradation. In contrast, the addition of IP and AO causes a slight decrease in the degradation efficiency (Fig. 17). These results represent that O 2 is the primary active group in the photodegradation of methylene blue dye. The comparison of overall efficiency of dye degradation after 15 min is shown in Fig. 17c. 3.4. Reusability studies Fig. 18. Recycling efficiency of catalyst. After the dye degradation experiment, the catalyst was separated through centrifugation. The catalyst was washed for three to four times with distilled water followed by acetone wash and dried in an oven at 80 C for 12 h. Then the catalyst was calcined at 800 C for 2 h and utilized for the next run which was tested for 7 cycles and efficiency as shown in Fig. 18. The efficiency of dye degradation was reduced gradually for each cycle as a result of catalyst loss by leaching and blocking of poreswhich indicated in Table 9. Catalyst is in the form of a fine powder and could not be removed completely from reaction mixture. Tracer amount of particles remain in liquid form even after centrifuge. Reduction in efficiency in each cycle will be due to material lose. 3.5. Photocatalytic activity of beads Chitosan-CaO beads with two cross-linkers namely glycerol and citric acid were prepared and subjected for dye degradation. Beads showed lower dye degradation efficiency with increased time as compared to powder form of CaO NPs as a result of lower active site availability. In MB model dye, after 15 min glycerol beads showed 56.78% and citric acid beads showed 62.12% of degradation. Similarly, TB model dye, glycerol beads showed 60.98% degradation after 10 min whereas citric acid beads exhibited 72.4% of removal efficiency. Glycerol beads showed lower efficiency than citric acid Table 9 Percentage of reduction of reused catalyst in each reaction. S.No Number of cycles Degradation efficiency Efficiency reduction % 1 2 3 4 5 6 7 1 2 3 4 5 6 7 96.19 92.43 89.52 86.45 83.29 79.31 76.58 0 3.90893 6.934193 10.12579 13.41096 17.5486 20.38673 beads in both MB and TB degradation (Fig. 19). In order to increase the efficiency and reduce the reaction time, further optimisation of beads formulation and formation need to be carried out in future. 3.6. RSM analysis 3.6.1. Statistical experimental design In RSM, Box-Behnken design (BBD) was applied to investigate the effects of experimental parameters including the four independent variables namely initial pH (A), dye concentration (B), irradiation time (C) and catalyst loading (D). These variables were Fig. 17. Effect of scavengers on MB degradation. 12 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 Fig. 19. Degradation efficiency of chitosan-CaO beads and its kinetics. Table 10 Annova analysis of MB photodegradation reaction. Source Sum of Squares Df Mean Square F Value p-value Prob > F Model A-time B-pH C-catalyst D-dye AB AC AD BC BD CD A2 B2 C2 D2 Residual Lack of Fit Pure Error Cor Total 35600.58 24300.00 30.08 44.08 1633.33 2.25 6.25 100.00 12.25 0.25 0.25 8884.00 0.12 0.12 365.68 471.28 388.08 83.20 36071.86 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 10 4 28 2542.90 24300.00 30.08 44.08 1633.33 2.25 6.25 100.00 12.25 0.25 0.25 8884.00 0.12 0.12 365.68 33.66 38.81 20.80 75.54 721.86 0.89 1.31 48.52 0.067 0.19 2.97 0.36 7.427E-003 7.427E-003 263.91 3.426E-003 3.426E-003 10.86 <0.0001 <0.0001 0.3605 0.2717 <0.0001 0.7998 0.6731 0.1068 0.5560 0.9325 0.9325 <0.0001 0.9542 0.9542 0.0053 Significant 1.87 0.2872 not significant examined using multiple regression analysis on the experimental data; the model for the predicted response eff is as follows: where eff is the degradation efficiency. eff ¼ 84.60 þ 45.00 * Aþ1.58* Bþ1.92* C-11.67* D þ0.75*A* Bþ1.25*A*C 5.00*A*D-1.75*B*C-0.25*B*Dþ0.25*C*D-37.01*A20.13*B2 -0.13*C2-7.51*D2 Where, A, B, C and D represent the initial pH, dye concentration, irradiation time and catalyst loading, respectively. From the model, the value of the determination coefficient (R2) was found to be 0.9869, which implied that 98.69% of the variations could be explained by the fitted model. For a good statistical model, R2 adjusted value (0.9739) and R2 value (0.9869) must be closer to each other. As shown in Table 10, R2 adjusted value is 0.9739, which implies that small variations could not be explained by the model and also confirms that a high degree of correlation exists between the observed and predicted values. A relatively low value of C.V. (coefficient of variation) (8.78%) indicates a better reliability of the experiments values. The F-value (75.54) and p-value (<0.0001) (P values less than 0.05) imply this model as a significant one. From Fig. 20, it is clear that irradiation time, catalyst concentration, dye concentration and pH have important role in both individual and interrelated form. At lower concentration, dye degradation efficiency increased with increasing time, but increasing the dye concentration reduced the dye removal efficiency even after a long time (Fig. 20a). Similarly, increase in the catalyst loading increased the dye degradation (Fig. 20b). The influence of pH in dye degradation was also evidenced from Fig. 20c and e. Increase in the pH of dye solution increased the dye degradation efficiency. In addition, lower catalyst loading can effectively remove both the dyes in higher pH but least efficient in lower pH (Fig. 20d). 4. Conclusions CaO NPs were successfully synthesized from waste eggshells by calcination process followed by appropriate characterisation studies. The optimized conditions of dye degradation are pH-9, 20 ppm dye concentration (MB and TB) and catalyst dosage 50 mg in 50 mL for MB whereas 25 mg in 50 mL for TB dye. From the outcomes, CaO effectively degraded both the dyes within 15 min (MB is 15 min and TB is 10 min). The kinetics of both the dye degradation follows the pseudo first order kinetics model. Oxygen plays an important role in photo catalysis as confirmed in scavenger studies. Chitosan-CaO beads with citric acid cross linker have more efficiency than glycerol but reduced efficiency than free form of catalyst. RSM and ANNOVA model were done for the theoretical study and found to be significant models. Synthesized CaO NPs are potential applicants for the effective removal of organic dyes from waste matrix. G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 Fig. 20. RSM analysis of various parameters and their response in correlated condition. 13 14 G. Vanthana Sree et al. / Journal of Cleaner Production 270 (2020) 122294 CRediT authorship contribution statement G. Vanthana Sree: Formal analysis, Writing - original draft. P. Nagaraaj: Formal analysis, Writing - original draft. K. Kalanidhi: Formal analysis, Writing - original draft. C.A. 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