PLANTA DE PROCESOS PARA FRUTAS (CÍTRICOS), CON SISTEMA SCADA-NET "ESN" Ref: 1200/CI00 ITEM 1 1 / 2 REFERENCIA DESCRIPCIÓN CANT. CI00 PLANTA DE PROCESOS PARA CÍTRICOS (FRUTAS), CONTROLADA DESDE COMPUTADOR (PC), COMPUESTA POR: CI01 SELECTOR 1 CI02 BÁSCULA 1 CI03 BAÑERA DE LAVADO 1 CI04 UNIDAD DE PELADO 1 CI05 UNIDAD DE PRENSADO 1 CI06 FILTRO DE PLACAS 1 CI07 UNIDAD DE CENTRIFUGACIÓN 1 CI08 PASTEURIZADOR 1 CI09 UNIDAD DE CORTADO 1 CI10 LIOFILIZADOR 1 CI11 TANQUE DE ACERO INOXIDABLE PARA EL TRATAMIENTO ENZIMÁTICO 1 CI12 TANQUE DE DESAIREACIÓN 1 CI13 TANQUE DE AGITACIÓN Y RESISTENCIA 1 CI14 UNIDAD DE HOMOGENIZACIÓN 1 CI15 TANQUE DE ACERO INOXIDABLE PARA ADICIÓN DE AZÚCAR 1 CI16 CONGELADOR 1 CI17 UNIDAD DE ENVASADO PARA LÍQUIDOS 1 CI18 ENVASADORA 1 PLC-NET CENTRAL PLC-MASTER 1 SCADA/SOF PAQUETE DE SOFTWARE EDIBON SCADA-NET (SISTEMA ESN) PARA EL CONTROL Y MANEJO DE LA CLASE 1 WR/1 COMPUTADOR CENTRAL 1 WR/2 COMPUTADOR 30 WR/3 RED LOCAL 1 WR/4 KIT DE CONEXIÓN DE CABLES 1 WR/5 SISTEMA DE PROYECCIÓN, PARA MOSTRAR CUALQUIER PROCESO EN TIEMPO REAL 1 WR/6 PROYECTOR 1 WR/7 PANTALLA DE PROYECCIÓN 1 WR/8 PUNTERO LÁSER 1 WR/9 ESTANTERÍA 1 2 1200/CI00PARTS COMPONENTES Y REPUESTOS 1 3 1200/CI00PA PARTIDA ALZADA 1 4 1200/CI00IYPM INSTALACIÓN Y PUESTA EN MARCHA 1 5 1200/CI00CAPRO CAPACITACIÓN Y ACTUALIZACIÓN DE PROFESORES 1 6 1200/CI00TD TÉCNICAS DIDÁCTICAS "KNOW-HOW" 1 7 1200/CI00MANU DOCUMENTACIÓN Y MANUALES 1 Ref: 1200/CI00 ITEM 2 / 2 REFERENCIA DESCRIPCIÓN Notas: a)Opción de multipuesto: * Este módulo tiene una unidad solamente en cada item, nosotros podemos recomendar el número de unidades para que 10 o 30 estudiantes puedan trabajar simultáneamente. b)Condiciones de suministro: * Condiciones técnicas: - Adaptación de los laboratorios. - Instalación de todos los equipos. - Puesta en marcha de todos los equipos. - Entrenamiento de cada uno de los ejercicios a ser realizados con cada uno de los equipos. - Formación de profesores, relacionada con cada equipo didáctico y cada una de las técnicas de enseñanza aplicada. - Transferencia de tecnología. * Condiciones comerciales: - Embalaje. - Gastos de financiación. - Gastos C.I.F. * Otras condiciones: - 8 Manuales para cada uno de los equipos didácticos de EDIBON: . Manual de servicios requeridos. . Manual de montaje e instalación. . Manual de la interface y del software/consola de control. . Manual de puesta en marcha. . Manual de normas de seguridad. . Manual de prácticas. . Manual de mantenimiento. . Manual de calibración. Ver catálogos en las páginas siguientes CANT. 12.410 Food Technology (Pilot Plants) (continuation) Items included in the supply: 1 2 3 4 5 6 7 8 9 10 SYSTEM CONFIGURATION CI00 Process Plant for Citrus Fruits complete as specifications. Control Interface Box. Data Acquisition Board. Software for: Computer Control+Data Acquisition +Data Management. EDIBON SCADA-NET Software Package for classroom control and management. PLC Module for the Control of Industrial-Processes with all neccessary accessories. PLC Control Software. Computers and local network included. Interconnection elements and all accessories included for normal working operation. Manuals for: Practices and Exercises, Required Services, Assembly and Installation, Interface and Control Software,Starting-up , Safety,Maintenance, Calibration.etc. SPECIFICATIONS SUMMARY ! Anodized aluminium structure and stainless steel metallic elements. All elements needed are chemical resistant. ! Control Interface Box: With process diagram in the front panel. The unit control elements are permanently computer controlled. Simultaneous visualization in the PC of all parameters involved in the process. Calibration of all sensors involved in the process. Real time curves representation. All the actuators’ values can be changed at any time from the keyboard. Shield and filtered signals to avoid external interferences. Real time PID control with flexibility of modifications from the PC keyboard of the PID parameters, at any moment during the process. Open control allowing modifications, at any time and in a real time, of parameters involved in the process. ! Computer Control+Data Acquisition+Data Management Software: Flexible, open and multicontrol software. Management, processing, comparison and storage of data. Sampling velocity up to 250,000 data per second. It allows the registration of the alarms state and the graphic representation in real time. ! PLC box for Industrial Control Processes, with front panel process diagram including PLC Control Software. ! Manual, semiautomatic and automatic controlled. All system is connected with a local net with 30 computers in which any student can control any block of the process. When the complete process plant is working synchronized, the control is unique and the rest of the computers in the net works as visualization screens. ! It has been design for a wide range of feed, since 15 to 300 kg, to provide the use for teaching , the production and research. ! The following units have been designed for optimization of all process involved: Selector (Selection). Standard scale (Weighing). Washing bath (Washing). Peeler Unit (Peeled). Pressed unit (Pressed). Plates Filter (Filtration). Centrifugation unit (Centrifugation). Pasteurization unit (Pasteurization). Cutter (Size reduction). Freeze Dryer (Freeze dried). Stainless steel tank to enzymatic treatment (Enzymatic treatment). Desaireation tank (Desaireation). Tank with agitation and resistance (Warming). Homogenization unit (Homogenization). Stainless steel tank to sugar addiction (Sugar addiction): Freezer (Frozen). Bottling unit (Bottling). Packing unit (Packing). ! Analysis and quality control laboratory. Dimensions =12000x12000x3000 mm. approx. Weight: 3000 Kg. approx. PRACTICAL POSSIBILITIES This Process Plant has the target of: Research, Teaching, Production and future businessman platform. It permits the following control and process aspects: - Analysis of all phases of the product transformation, from reception to packaging. - Qualitative evaluation of the finished product as function of the productive operations performed. - Experimentation on the efficiency of the different chemical products used for the preservation process. - Organization of procedures for continuous quality control of the production operations. - Execution of procedures for disinfection and sanification of the equipment. - Analysis of ambient pollution problems caused by the presence of agro-industry. - Evaluation of technical, legal and administrative aspects concerning food adulteration. - Manual and computer control operation. - Sensors calibration systems. - SCADA systems and local net. More information in: www.edibon.com/products/catalogues/en/units/foodwatertechnologies/ foodtechnologypilotplants/CI00.pdf Page 35 www.edibon.com 12. Food & Water Technologies CI00. Process Plant for Citrus Fruits with Scada-Net System “ESN”