MACHINE THEORY Bachelor in Mechanical Engineering 2011-2012 COURSE PRESENTATION José Luis Pérez Díaz Ignacio Valiente Blanco David Mauricio Alba Lucero Efrén Díez Jiménez Timm Lauri Berit Sanders MACHINE THEORY Bachelor in Mechanical Engineering Department: Mechanical Engineering Course type: Obligatory Year: 3º Credits: 6 ECTS* (includes: 42 h classroom+ 6 h practices+ exam) Groups: 1 English group Lectures: Tuesday and Thursday (9:00-10:30) Practices: 4 practices of 1,5 h (1/2 group at a time) * ECTS (European Credit Transfer System) represents the amount of work done by the student to meet program objectives of the course. Includes hours of classes, hours of personal study, preparation of course works, testing, etc. 2 COURSE OBJECTIVES Objectives: ► Introduction to machine design principles and main machine components. Provide the student with the best tools for the synthesis of mechanisms and analysis and design of other mechanical components. Assumed knowledge: ► Engineering Graphics ► Physics Complements ► Machine Mechanics 3 PROFESSORS Coordinating professor for Spanish groups: ► Higinio Rubio Alonso (1.1.H 23) Coordinating professor for the English group: ► José Luis Pérez Díaz (1.1.C06) Assistant professors for the English group: ► Mauricio Alba (1.1.H31) ► Ignacio Valiente (1.1.H31) ► Efrén Díaz Jiménez (1.1.C09) 4 COURSE ORGANIZATION Theory classes Problem classes ► Proposed problems ► Problem solving in classes Practices (4) Course work (Assignment) ► Written report in electronic format ► Presentation of the work in class 5 General course evaluation Formula: Grade= 0.3·(P.W) + 0.1·(Prac.) + 0.6·( [Max(PEx1+PEx2)/2] , FEx) Optionally: Extraordinary exam: EE Maximum of ( 0.3 PW + 0.1 Prac + 0.6 * EE , EE ) 6 COURSE PROGRAMME 1.- Introduction to kinematic and mechanisms. 1.1. DEGREES OF FREEDOM. GRÜBLER ECUATION. 1.2 FOUR-BAR LINCKAGE. 1.2. GRASHOF CONDITION. 1.3. SIX-BAR LINCKAGE. 2.- Software simulation of mechanisms. Pro-E. 3.- Spur gears. 2.1.- FUNDAMENTALS AND NOMENCLATURE OF GEARS. 2.2.- DIMENSIONS OF SPUR GEARS. 2.3.- ASSEMBLY OF SPUR GEARS. 4.- Gear trains. 3.1.- ORDINARY GEAR TRAINS. 3.2.- EPICYCLIC GEAR TRAINS. 5.- Helical, hyperbolic and bevel gears. 4.1.- HELICAL GEARS. FORCE ANALYSIS IN GEARS. 4.2.- BEVEL GEARS. HYPERBOLIC GEARS. 6.- Cams 5.1.- CAMS AND FOLLOWERs. 5.2.- CAM SYNTHESIS. 7.- Shock and percussion in kinematic pairs. 8.- Synthesis of mechanisms. 7.1.- GRAPHICAL SYNTHESIS 7.2.- ANALYTICAL SYNTHESIS 9.- Regulation of machinery: flywheels. Balancing. 1.- Analytical mechanics applied to machinery. 7.1.- ANALYTICAL MECHANICS APPLIED TO MECHANISMS. 7.2.- ANALYTICAL MECHANICS APPLIED TO MECHANICAL SYSTEMS. 11.- Spatial Mechanisms: gyroscopes, Cardan joints and rotating machines. 7 PRACTICES 4 Practices. Students prepare a report in groups detailing practice stages and answering the questions given in the guiding materials. Practice 1.- PRO-E: Simulation of a mechanism. ► Modeling a mechanisms in PRO-E. Simulation and Analysis. Practice 2.- Gear dimensions and sizes ► Measurement of gears. Defining teeth profile of spur gears by rack and pinion method Practice 3.- Gearboxes ► Study of gearboxes. Arrangement of gears in gearboxes. Practice 4.- PRO-E: Simulation of cams. ► Simulation and analysis of cams. 8 Literature Erdman, A.G., Sandor, G.N. and Sridar Kota Mechanism Design. Prentice Hall, 2001. Fourth Edition. Robert L. Norton. Diseño de Maquinaria. Ed.Mc Graw Hill 1995. Artés, M. Mecánica. Editado por la U.N.E.D., 2003. Baránov, G.G. Curso de Teoría de Máquinas y Mecanismos. Editorial MIR, 1985. Henriot, G. Manual práctico de engranajes. Marcombo, 1967. Lamadrid, A. y Corral, A. Cinemática y dinámica de máquinas. Publicado por ETSII de la UPM. Madrid, 1992. Litvin, F.L. & Fuentes, A. Gear Geometry and Applied Theory. Cambridge Universitary Press, 2004. Mabie, H.H. & Reinholtz, Ch.F. Mecanismos y dinámica de maquinaria. Limusa, 1998. Moliner, P.R.; Martell,J. y Rodríguez, A. Elementos de Máquinas. Ed. U.N.E.D., 1976. Niemann, G. Tratado teórico-práctico de Elementos de Máquinas. Ed. Labor. 1973. Norton, R.L. Diseño de maquinaria. McGraw Hill, 2009. Shigley, J.E. & Uicker, J.J. Teoría de máquinas y mecanismos. McGraw-Hill, 1998. Simón, A.; Bataller, A.; Guerra, A.J.; Ortiz, A. y Cabrera, J.A. Fundamentos de Teoría de Máquinas. Bellisco, 2000. 9