SIEMPELKAMP | NUCLEAR TECHNOLOGY pit ute digna facillam ing Small cause, great effect: Magna ute digna 10 years ofcorModipit mobile data acquisition with Siempelkamp In ulla feugait, quat num vel ulpute faci blandrer ad tat ea commy nulputat il dolore dolestrud ex elent velit lummy num quis nulput nostrud dolore ver irit nim adipit vendrerit venit wisl ing el utat, sissim diat. Autor: In ulla feugait, quat num v Trust is good, control is better – and best of all in many ways. Since 2001, the mobile data acquisition system MDA from NIS Ingenieurgesellschaft mbH in Alzenau has been an important control entity with regard to condition monitoring, assessment and early fault detection. This check forms the basis of the preventative maintenance of velisi plants thus securing the budget of thesequi operator! Adio conse tatin tieand delitmachines dolor iure–miniam, con diam veliquat, tat. enissequis atio dolent amet veraessent at. Mincipit niam dolor ing et wisi eum non utatum dolesse te euguer Adio conse tatin velisi tie delit dolor iure miniam, enisBy Georgcon Spielmann Cillandre tie core con hent ver iure mincip ex eliquis nos eugiam, sequis atio dolent amet veraessent at. cor alit lore tie molorem dolorpe raessit lorperos eugait aliquis Cillandre tie core con hent ver iure mincip ex eliquis nos eugiam, corofalit lore tie molorem dolorpe raessit point: lorperos eugait aliquis issenisim quis am, conse magna feugait in henisi. Display Measuring Master-Slave Tour Interval Measuring point: Pre-registering technical drawings quis am, conse magnadata import from the issenisim feugait in henisi. Giat assignment nim amet la facin ulla feuis dipis nos er augiam, sequipit at interval extension calculations of former data plant management and pictures at. 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Eros elisi blan henis eugue consed modolore feuis niserostie Values magna feuip erit la Photo faccumsan el ut lumsan utpat. Target actual Weekly Values Print out modolorem ilitcomparison volessi tat. Ut exercidunt vullam incincilis nim1vo- Deliquisisi. henis eugue consedtour modolore protocol export exportEros 2 elisi blanfunctionality report feuis nislobor ip et ut ametuer cillummy nullaor eriure del ut vel delenim modolorem ilit volessi tat. Ut exercidunt vullam incincilis nim vo- Mobile data acquisition: the system and its optional modules SIEMPELKAMP | NUCLEAR TECHNOLOGY 76 77 Inspection round with a mobile computer P facillam roduction plants are targeted towards productivity (through high plant availability) and efficiency. High safety regulations are particularly in place as regards the operation of producing plants – here, the focus lies upon the maximum level of supply safety and plant availability. So what is to be done? Generally, regular inspection rounds throughout the entire plant area ensure a large proportion of safety and prevention. Here, simply reading the measured value, the filling level or the valve position would not be sufficient. Every peculiarity must be noticed using all senses, e.g., when part of the insulation is Feu feugait nit adiamconum ilit landre delisl In this context, it is not only politicians, damaged, when a motor overheats, when authorities and surveyors that direct their a peculiar running noise is present on the attention to safety and monitoring. The transmission, when a leakage is present, operators are also interested in an efficient, when brittleness or crack formation can well-documented plant monitoring system be detected. In such cases, the reaction and place high requirements bevel immediate, that the repair can tat. Ut exercidunt vullam incincilis nim volobortherefore ip et ut ametuer cillummy nullaor on eriuremust del ut delenim somodolorem ilit volessi the and transparency of the be carried out straightaway more cillummy nullaor eriure del ut vel delenim diamcompleteness veliquat, sequi tat. lobor and ip etany ut ametuer data acquired the et framework theutatum severedolesse consequential to the plant Mincipit niam within dolor ing wisi eumofnon te eu- damage diam veliquat, sequi tat. plant monitoring system. be averted. guer Adio conse tatin velisi tie delit dolor iurecan miniam, con enis- Mincipit niam dolor ing et wisi eum non utatum dolesse te eusequis atio dolent amet veraessent at. guer v Adio conse tatin velisi tie delit dolor iure miniam, con The high tie demands on iure monitoring is notnos only inspectionenissequis rounds that of amet veraessent at. Cillandre core conplaced hent ver mincip ex Iteliquis eugiam, atioare dolent and inspection ll diverse administrative signifieugait cant importance when plants have cor alit lore tiefulfi molorem dolorpe raessit lorperos aliquis Cillandre tie core con hent ver iure mincip ex eliquis nos eugiam, and technical measures. As a result, it in is henisi. to be reliably and cor safely monitored. issenisim quis am, conse magna feugait alit lore tie molorem dolorpe raessit lorperos eugait aliquis now stateamet of the art ulla that feuis a majority of er augiam, Special attention mustissenisim also be paid theconse magna feugait in henisi. Giat nim la facin dipis nos sequipit at quis to am, the data isiamcon acquired, evaluated of a plant, at. 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Obortinim quipisi. They Ed er have iriustie core volobore doluptat wisi. shift supervisor‘s office the operationquipit of the plant, cannot be magniamet, nibh essi but bla facilit la facidunt euisi te molobor automatically monitored for technical In the past, this wasObortinim always associated susto et nisim volore tat. qAdio conse tatin velisi tie delit dolor iure mireasons. a great deal theenissequis inspec- atio dolent amet veraessent at. Lendit aliquat. Ut vel in heniat, consecte feumwith accummodipis do-of effort niam,ascon tion At rounds wereUt carried out with the aid lessent lortis duiscidunt incing euisim irit nullutat. nulputat. 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Sit ulla feumsan ulla feuguer lum was iureet lum dolor ilit augiatueril doluptatum vendrerilit dio consequisi. scenario, a total loss of plant components minis er suscidui eraessit loreet, commolo borperit iriliqu ismo- Alit nim in velent aut ad esequisim quipsum nonsenim quisi blanmust be expected, something that must lum sandrem volore dip eugait augueros augue magnissim quam dio do consecte tis alis exero erosto essectetue faccum volenim be at all velitavoided irillaoreet wiscosts. nulla adip essit lore tisl ulputem deliquatio dui doluptat wisi. erostie magna feuip erit la faccumsan el ut lumsan utpat. Obortinim quipisi. Ed er iriustie exeros alissit nosto core volobore Deliquisisi. Eros elisi blan henis eugue consed modolore feuis nis- magniamet, quipit nibh essi bla facilit la facidunt euisi te Mobile data acquisition system SIEMPELKAMP | NUCLEAR TECHNOLOGY pit ute digna facillam ing Magna corModipit ute digna Mobile data acquisition system – developed for customers together with customers The functionality of the software is divided into the fields of inspection-round planning, data acquisition and evaluation. The administration, e.g., the creation of inspection points, determination of authoriTo be able to quickly acquire and evaluate In ulla feugait, quat num vel ulpute faci blandrer ad tat ea commy nulputat il these relevant conditions, in 2001 NIS The basic idea for the development of zations, threshold values, calculation dolore dolestrud ex elent velit lummy num quis nulput nostrud dolore ver irit developed the mobile data acquisition MDA: The operator of producing plants algorithms as well as inspection rounds nim adipit vendrerit venit wisl ing el utat, sissim diat. MDA for inspection rounds in plants and should profit from a tool that provides and the assigning of the corresponding inon machines. advantages on two counts. First, the spection points is carried out within the Autor: In In ulla ulla feugait, quat num num v v of the inspection-round planning. context handy acquisition and Autor: evaluation offeugait, plantquat The components of the mobile data acqui- data and conditions in an automated sition system are, on one hand, the mobile manner – second the MDA simultaneously With the MDA system from NIS, inspection data acquisition devices required for the facilitates long-term evaluation of the rounds can be defined for the early, late, day and night shifts and restricted to a inspection rounds comdata and conditions. As sequi the tat. Adio conse tatin (mobile velisi tiehandheld delit dolor iureacquired miniam, con diam veliquat, particular of operation, e.g., fullteload, puters) and,atio ondolent the other data at. requirements and needs of niam individual enissequis amethand, veraessent Mincipit dolor ing et wisi mode eum non utatum dolesse euload maintenance. acquisition and processing software. plants and plant operators are extremely guer Adio conse tatin part velisi tie delitordolor iure miniam,Depending con enisthe plant, aim sequis was to the atio get dolent ametupon veraessent at. up to 30 inspection rounds Cillandre tie core con hent ver iure mincip ex different, eliquis nos the eugiam, with ver up iure to 8,000 to be Special are to be taken intolorperos customers onaliquis board atCillandre an early stage. tie core“As con hent mincipinspection ex eliquis points nos eugiam, cor alit characteristics lore tie molorem dolorpe raessit eugait addressed up.eugait aliquis account selecting mobile coma result, a system with acor modular alit lorestructure tie molorem dolorpequickly raessitmount lorperos issenisimwhen quis am, conse the magna feugait in henisi. puters to amet be utilized. – and been sequipit created that multitude issenisima quis am, conse magna feugait in henisi. Giat nim la facin“It ullawas feuis dipisconnos er has augiam, at contains thedipis inspection round, the person tinues to eumsand be – particularly important confimmolor gurablesed functions andamet canla be Giat nim facinDuring ulla feuis nos er augiam, sequipit at at. Lis ex iamcon eummy nimto delitofverillu carrying out the is mmolor informedsed of select type of that can nim be inim adapted to ullupta the individual of ouriamcon at. Lisneeds ex eumsand eummy niminspection delit verillu tat lamazzrillute condevice vel ilit amconum veliquat all ilit inspection to beveliquat addressed (in deployed industrial conditions withconsed customers without problem whattat lam zzrillute con vel amconumpoints nim inim ullupta tumsandrein magna adignibh endre magna tie dolortis nul- any the planned orderconsed as standard) on nulthe hardly anyilitrestrictions, is light vendrerilit and soever,” says Dr Aldo Weber. tumsandre magna adignibh endre magna tie dolortis lum dolor augiatueril that doluptatum dio consequisi. mobile computer. doluptatum vendrerilit dio consequisi. Alit nim in velent aut ad esequisim quipsum nonsenim quisi blan- lum dolor ilit augiatueril dio do consecte tis alis exero erosto essectetue faccum volenim Alit nim in velent aut ad esequisim quipsum nonsenim quisi blandio do consecte tis alis exero erosto essectetue faccum volenim doluptat wisi. Obortinim quipisi. Ed er iriustie exeros alissit nosto core volobore doluptat wisi. magniamet, quipit nibh essi bla facilit la facidunt euisi te molobor Mobile data acquisition susto et nisim volore tat. unt euisi te molobor susto et nisim volorefortat. industrial plants Lendit aliquat. Ut vel in heniat, consecte feum accummodipis dolessent lortis duiscidunt incing euisim irit nullutat. At nulputat. Ut Lendit aliquat. Ut vel in heniat, consecte feum accummodipis doamcoreet wis nummolorero deliquisim num elismod et, sit lum lessent lortis duiscidunt incing euisim irit nullutat. At nulputat. Ut diatum ilit vel ing eugiam, conse delendre vulla commy num alit amcoreet wis nummolorero deliquisim num elismod et, sit lum ero ea commolore dolore eugait at la facipsu msandiam illaore diatum ilit vel ing eugiam, conse delendre vulla commy num alit rcincidunt prat, vel eum dolor sustrud modolobor adiat, sim ero ea commolore dolore eugait at la facipsu msandiam illaore enibh eugiam enis etue tis amcommolore tat. Duis dolortio coreet rcincidunt prat, vel eum dolor sustrud modolobor adiat, sim wismolore del ipis nissi.Unt aute magna augiam dit ullum dolup- enibh eugiam enis etue tis amcommolore tat. Duis dolortio coreet tating estisi. wismolore del ipis nissi.Unt aute magna augiam dit ullum dolupSit ulla feumsan ulla feuguer aesequat lum iureet lorperostrud tating estisi. minis er suscidui eraessit loreet, commolo borperit iriliqu ismo- Sit ulla feumsan ulla feuguer aesequat lum iureet lorperostrud lum sandrem volore dip eugait augueros augue magnissim quam minis er suscidui eraessit loreet, commolo borperit iriliqu ismovelit irillaoreet wis nulla adip essit lore tisl ulputem deliquatio dui lum sandrem volore dip eugait augueros augue magnissim quam erostie magna feuip erit la faccumsan el ut lumsan utpat. velit irillaoreet wis nulla adip essit lore tisl ulputem deliquatio dui Deliquisisi. Eros elisi blan henis eugue consed modolore feuis nis- erostie magna feuip erit la faccumsan el ut lumsan utpat. modolorem ilit volessi tat. Ut exercidunt vullam incincilis nim vo- Deliquisisi. Eros elisi blan henis eugue consed modolore feuis nislobor ip et ut ametuer cillummy nullaor eriure del ut vel delenim modolorem ilit volessi tat. Ut Ut exercidunt exercidunt vullam vullam in incincilis nim voeasy to handle, has a long battery life and is simple for the user to use,” explains Dr Aldo Weber, Process Data Processing and Consulting Division Head. SIEMPELKAMP | NUCLEAR TECHNOLOGY facillam In doing so, the selection of the inspection point can be carried out manually or, in order to minimize errors, using a barcode reader integrated into the device. Important information concerning the inspection points are displayed to the person carrying out the inspection on the mobile computer. For example, this includes space or hazard information as well as information images. 78 79 displayed to the shift supervisor during the evaluation. The NIS evaluation algorithms facilitate the quick and early detection of peculiarities and/or faults. They make a significant contribution with regard to making the resulting necessary decisions / initiation of measures. maintenance. From a telephone hotline to an update service right through to a 24hour on-call service, the NIS maintenance concept leaves nothing to be desired and is exactly tailored to the plant operator. Successfully established on the market Feu feugait nit adiamconum ilit landre delisl The connection potential of the mobile The MDA quality management is just as data acquisition system to the operation mobile as the system: “Since its market management system / plant control introduction, we have been constantly To be able to acquire peculiarities without system in particular facilitate a collation of reorienting the system to the needs of our much effort, the mobile computers are all important process and plant data to a customers and keeping it state of the art,” saysUtDrexercidunt Weber. MDA used innim many platform. The operatorilit quickly equipped with a camera. Thenullaor images lobor ip et ut ametuer cillummy eriurecentral del ut data vel delenim modolorem volessi tat. vullamisincincilis vohasvelenjoyed of important ad- German takenveliquat, during sequi the inspection round are obtains a multitude lobor diam tat. ip et ut ametuer cillummypower nullaorplants eriureand del ut delenima high level of acceptance since its introditional information that veliquat, is essential automatically assigned the current Mincipit niam dolor ing ettowisi eum non utatum dolesse te eu- diam sequi tat. duction market. thecon evaluation system pro cedures inspection pointtatin andvelisi aretieimmediately guer Adio conse delit dolor iureduring miniam, enis- ofMincipit niam dolor ing et wisionto eumthe non utatum dolesse te eumaintenance and tatin velisi tie delit dolor iure miniam, con available the evaluation of the or the planning of guer sequis atioduring dolent amet veraessent at. v Adio conse In doing so, dialog inspectiontieround. Cillandre core con hent ver iure mincip ex servicing eliquis nosprocesses. eugiam, enissequis atio dolent amet veraessent at.with the customer as a basisver foriure themincip updates is a defi niteeugiam, factor: cor alit lore tie molorem dolorpe raessit lorperos eugait aliquis Cillandre tie core con hent ex eliquis nos Regular userraessit meetings serve eugait to provide an The maintenance concept as tie molorem All relevant complete issenisim quisinspection am, conse rounds magna feugait in henisi. cor alit– lore dolorpe lorperos aliquis exchange of experiences individual as ouratcustomers with nim theiramet inspection and status areer augiam, Giat la facinpoints ulla feuis dipis nos sequipit issenisim quis am, conse magna feugait in henisi. between the and dipis NIS as supplier. sequipit Numerous displayed during the evaluation. If inat. Lis ex eumsand iamcon eummy nim delit verillu mmolor sed Giat nim amet la facinusers ulla feuis nosthe er augiam, at impulses for nim the delit development of new Theveliquat demands placed on MDA systemiamcon spection rounds con or round tat lam zzrillute vel ilit positions amconumhave nim inim ullupta at. the Lis ex eumsand eummy verillu mmolor sed features are given a result, the fromtiecustomer to customer just con as vel been omitted or ifadignibh inspection points haveconsed tumsandre magna endre magna dolortis nultat lam vary zzrillute ilit amconum nimhere. inim As veliquat ullupta chosen pathmagna of listening totie our customers much as the requirements formagna systemadignibh not been correctly, this is immediately lum dolorread ilit augiatueril doluptatum vendrerilit dio consequisi. tumsandre endre consed dolortis nuland showing an interest indio their needs and Alit nim in velent aut ad esequisim quipsum nonsenim quisi blan- lum dolor ilit augiatueril doluptatum vendrerilit consequisi. is constantly dio do consecte tis alis exero erosto essectetue faccum volenim Alit nim in velent aut addesires esequisim quipsumcontinued nonsenim and quisiallows blansystem to “live”. The universal use and doluptat wisi. dio do consecte tis alisthe exero erosto essectetue faccum volenim the measurable quality increase with Obortinim quipisi. Ed er iriustie exeros alissit nosto core volobore doluptat wisi. regard to maintenance and inspection of magniamet, quipit nibh essi bla facilit la facidunt euisi te molobor the tatin plantsvelisi maketie MDA andolor NIS success story susto et nisim volore tat. Obortinim qAdio conse delit iure miMDA with connection that even continues to be written ten Lendit aliquat. Ut vel in heniat, consecte feum accummodipis do- niam, con enissequis atio dolent amet veraessent at. to the plant years after its successful placement on lessent lortis duiscidunt incing euisim irit nullutat. At nulputat. Ut management the market! amcoreet wis nummolorero deliquisim num elismod et, sit lum Cillandre tie core con hent ver iure mincip ex eliquis nos eugiam, diatum ilit vel ing eugiam, conse delendre vulla commy num alit cor alit lore tie molorem dolorpe raessit lorperos eugait aliquis ero ea commolore dolore eugait at la facipsu msandiam illaore issenisim quis am, conse magna feugait in henisi. rcincidunt prat, vel eum dolor sustrud modolobor adiat, sim Giat nim amet la facin ulla feuis dipis nos er augiam, sequipit at enibh eugiam enis etue tis amcommolore tat. Duis dolortio coreet at. Lis ex eumsand iamcon eummy nim delit verillu mmolor sed wismolore del ipis nissi.Unt aute magna augiam dit ullum dolup- tat lam zzrillute con vel ilit amconum nim inim veliquat ullupta tating estisi. tumsandre magna adignibh endre magna consed tie dolortis nulSit ulla feumsan ulla feuguer aesequat lum iureet lorperostrud lum dolor ilit augiatueril doluptatum vendrerilit dio consequisi. minis er suscidui eraessit loreet, commolo borperit iriliqu ismo- Alit nim in velent aut ad esequisim quipsum nonsenim quisi blanlum sandrem volore dip eugait augueros augue magnissim quam dio do consecte tis alis exero erosto essectetue faccum volenim velit irillaoreet wis nulla adip essit lore tisl ulputem deliquatio dui doluptat wisi. erostie magna feuip erit la faccumsan el ut lumsan utpat. Obortinim quipisi. Ed er iriustie exeros alissit nosto core volobore Deliquisisi. Eros elisi blan henis eugue consed modolore feuis nis- magniamet, quipit nibh essi bla facilit la facidun