Punching

Punching station
Assembly
instructions
12/02
Intended use
This station has been developed and produced solely for vocational and further
training purposes in the field of automation and communication. The company
undertaking the training and/or the instructors is/are to ensure that trainees
observe the safety precautions described in the manuals provided.
Festo Didactic herewith excludes any liability for damage or injury caused to
trainees, the training company and/or any third party, which may occur if the system
is in use for purposes other than purely for training, unless the said damage/injury
has been caused by Festo Didactic deliberately or through gross negligence.
Description
MONT.ANLEIT
Designation:
D:MP-MA-S-STANZ-1-GB
Status:
12/2002
Author:
Frank Ebel
Graphics:
Doris Schwarzenberger, Albert Sigel
Layout:
12/2002
© Festo Didactic GmbH & Co., D-73770 Denkendorf, 2002
Internet: www.festo.com/didactic
e-mail: did@festo.com
The copying, distribution and utilisation of this document, as well as the communication of its contents
to others without the express authorisation of Festo Didactic is prohibited. Offenders will be held liable
for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model
or ornamental design registration
2
© Festo Didactic GmbH & Co. • Punching station
Contents
1.
Notes on safety ________________________________________________ 5
2.
Short description_______________________________________________ 6
3.
3.1
3.2
Views and tools ________________________________________________ 8
Views ________________________________________________________ 8
Required tools _________________________________________________ 9
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Assembling the station _________________________________________ 10
Step 1 _______________________________________________________ 10
Step 2 _______________________________________________________ 11
Step 3 _______________________________________________________ 12
Step 4 _______________________________________________________ 13
Step 5 _______________________________________________________ 14
Step 6 _______________________________________________________ 15
Step 7 _______________________________________________________ 16
Step 8 _______________________________________________________ 17
© Festo Didactic GmbH & Co. • Punching station
3
Contents
4
© Festo Didactic GmbH & Co. • Punching station
1
Notes on safety
In the interests of your own safety, please observe the following safety instructions:
General
• Trainees must only work on a station under the supervision of an instructor.
• Observe the data in the data sheets for the individual components, particularly
all safety instructions!
Electrical
• Electrical connections are to be wired-up or disconnected only when the power
supply is turned off!
• Use only extra-low-voltages of up to max. 24 V DC.
Pneumatic
• Do not exceed the maximum permissible pressure of 8 bar (800 kPa).
• Do not switch on the compressed air supply until you have established and
secured all tubing connections.
• Do not disconnect air lines under pressure.
• Particular care is to be taken when switching on the compressed air supply.
Cylinders may advance or retract as the compressed air is switched on.
Hydaulics
• Do not exceed the permissible pressure of 6 MPa (60 bar)
• Prior to commissioning a hydraulic control system, check that all return lines
have been connected and that all tubing connections have been securely
attached.
• First, switch on the electrical power supply unit and then the hydraulic power
pack.
• Do not dismantle the circuit unless pressure has been relieved from the hydraulic
components.
• Couplings must be connected and disconnected only under zero pressure!
Mechanical
• Attach all components securely on the mounting plate.
• No manual intervention is to take place unless the machine is at rest.
© Festo Didactic GmbH & Co. • Punching station
5
Notes on safety
6
© Festo Didactic GmbH & Co. • Punching station
2
Short description
View Punching station
The punching process comes under the heading of form changing. Processes of this
type are : Reshaping , seperating and joining.Seperating includes cutting processes,
drilling, grinding and non-cutting processes such as sharing, where differentation is
made between open and closed cutting line. Punching comes under the processes
with closed cutting line.
The Punching station is a production unit. The production process is divided into
steps, i.e. feeding and processing. Each step is carried out by one module.
© Festo Didactic GmbH & Co. • Punching station
7
Short description
The function of the Punching station is
• To seperate out a workpiece from the cover magazine module (punching station )
• To punch a hole in the worpiece
The Punching station consists of the following
• Punching module
• Cap magazine module (punching)
• Profile plate
• Trolley
• Control console
• PLC board
View of the combination Robot–Assembly–Punching
8
© Festo Didactic GmbH & Co. • Punching station
3
Views and tools
3.1
Views
Punching station, plan view
Punching station, side view
© Festo Didactic GmbH & Co. • Punching station
9
Views and tools
Punching station, front view
3.2
Required tools
Tube spanner, 9 x 10
Open ended spanners, 6 x 7, 12 x 13, 22 x 24
Slot-head screwdriver, 3.5
Allen key, 5
10
© Festo Didactic GmbH & Co. • Punching station
4
Assembling the station
Step 1
1
14. Nut
13.
12.
11.
10.
9.
8.
7.
6.
5.
4.
3.
2.
1.
1
Profile plate
© Festo Didactic GmbH & Co. • Punching station
11
Assembling the station
Step 2
2.1 (2x)
2.5
2.2 (4x)
2.3 (4x)
2.6 (2x)
2.7 (2x)
2.4 (4x)
12
2.1
Cable duct
2.2
Socket-head screw
2.3
Washer
2.4
T-head nut
2.5
Top-hat rail
2.6
Socket-head screw
2.7
Washer
2.8
T-head nut
2.8 (2x)
© Festo Didactic GmbH & Co. • Punching station
Assembling the station
Step 3
5.
2
3.
1.
2
Mounting the electrical system
© Festo Didactic GmbH & Co. • Punching station
13
Assembling the station
Step 4
8
13.
10.
3
14.
7.
7 (2x)
7.
6 (6x)
4 (3x)
5
14
© Festo Didactic GmbH & Co. • Punching station
Assembling the station
3
I/O terminal
4
Relay (3 x)
5
CP valve terminal
6
Cable fixture (6 x)
7
Connector (2 x)
8
Service unit
9
Fibre optic device
10
Valve block Punching (hydraulics)
© Festo Didactic GmbH & Co. • Punching station
15
Assembling the station
Step 5
Position of cable fixtures
Position valve block Punching (hydraulics)
Position fibre optic device
16
© Festo Didactic GmbH & Co. • Punching station
Assembling the station
Step 6
11.
9.
13.
10.
9.
12
4.
2.
11 (9x)
11
Cable fixture (9 x)
12
Pressure indicator, pneumatic
© Festo Didactic GmbH & Co. • Punching station
17
Assembling the station
Step 7
Position of cable fixtures
18
© Festo Didactic GmbH & Co. • Punching station
Assembling the station
Step 8
15
12.
11.
10.
13
13
Hydraulic punching module
14
Cable fixture
15
Cap magazine module (Punching)
© Festo Didactic GmbH & Co. • Punching station
14
19
Assembling the station
Step 9
Position cable fixture
Position Hydraulic punching module
Position Cap magazine module (Punching)
Assemble fibre optic cables at Cap magazine module (Punching)
20
© Festo Didactic GmbH & Co. • Punching station
Assembling the station
Step 9
Station fully assembled
© Festo Didactic GmbH & Co. • Punching station
21
5
Alterations of the Robot station
Take the magazin barrel out of the mounting bracket
Dismantle the service unit
© Festo Didactic GmbH & Co. • Punching station
22
6
Alterations of the Assembly station
Assemble cap holder
© Festo Didactic GmbH & Co. • Punching station
23