1000647 parts

Form No. 1000647
Parts List for:
PE554S-E220-Q9812
MODEL B
ELECTRIC HYDRAULIC PUMP
To Parts
List
2
3
1
4
9
8
External Relief Valve
5
6
7
Litho in USA
Sheet No.
1 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 1 of 7
Item
No.
Part
No.
No.
Req’d
351189BK2
251600
251020
59028BK2
50403
40164
40063OR9
30650
65053-Q9812
1
2
3
4
5
6
7
8
9
3
1
1
1
1
1
1
1
1
Description
Bracket
Grip, Handle
Screw (3/8-16 x 1-3/4)
Bracket
Cover Plate
Gasket
Reservoir (2 gal.)
Motor Base Gasket
Cover
To
Drawing
HYDRAULIC SCHEMATIC
M
INTERNAL RELIEF
VALVE
10,400 P.S.I.
EXTERNAL RELIEF
VALVE
10,150 P.S.I.
HP
LP
TO VALVE
UNLOADING VALVE
1062 P.S.I.
SUPERCHARGE
RELIEF VALVE
175 P.S.I.
Parts List
Form No. 1000647
TOP VIEW
1
2
3
4
SOL A
SOL B
5
7
6
Item
No.
1
2
3
4
5
6
7
Part
No.
No.
Req’d
251437
11351
10022
10177
66206-220
66435-220-Q9812
252047
Description
1
1
4
10
1
1
1
Screw, Button (1/4-20 X 1/2" Lg.)
Handle Grip
Screw (1/4-20 X 1-1/4 Lg.)
Screw (1/4-20 UNC X 3/4" Lg.)
Valve, (Solenoid 4 way, 230v.)
Motor Control
Decal, Instructions
Sheet No.
2 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 2 of 7
UNIVERSAL MOTOR
To Parts
List
12,000 RPM, 115 & 230 Volt, 50/60 Hz.
"A"
4
"A"
3
See Note 1
2
1
5
See Note 3
17
16
See Note 6
See Note 4
15
7
14
13
See Note 5
Notes:
1. Bush holders (#10805)
must be installed with slot
and dimple facing the
open end of the motor
shell casting.
2. Stator must be installed
with part no. and date
code up (must be visible
thru the rectangular
opening in the motor shell
casting).
3. Insert flag terminals into
adjacent brush holders.
4. Line leads must be routed
thru the rectangular
opening in the motor shell
casting.
5. Press bearings into
armature and install as a
unit into the motor shell
casting.
8
Note: CCW rotation
(viewed from shaft end)
9
See Note 5
10
11
12
Parts List
Form No. 1000647
Item
No.
Part
No.
10806
10804
2001708
10805
65064
10133
20786
10801
10800
10438
10241
10169
40059WH2
10439
10170
12356
10803
10802
421204
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
No.
Req'd
2
2
2
2
1
2
1
1
1
1
4
2
1
1
2
2
1
1
1
Description
Brush Holder Cap
Brush Assembly (For 115 v.)
Brush Assembly (For 230 v.)
Brush Holder
Motor Shell
Set Screw (#10-24 UNC X 1/4 Lg.)
Baffle Plate
Armature (230 volt)
Armature (115 volt)
Ball Bearing
Lockwasher (For #10 bolt)
Screw (#10-24 UNC X 2" Lg.; Torque to 20/25 in. lbs.)
Motor Base
Ball Bearing
Screw (#10-24 UNC X 3-1/4 Lg.)
Washer (#10 Internal Tooth)
To
Field (230 volt)
Drawing
Field (115 volt)
Plastic Cover
BRUSH HOLDER & ARMATURE
INSTALLATION SPECIFICATIONS
.020
MIN.
(TYP.)
.677
.702
(BOTH SIDES)
.020
MIN.
(TYP.)
When replacing brushes or the armature, the
dimensions shown must be as specified.
Sheet No.
3 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 3 of 7
GENERAL PUMP ASSEMBLY
To Parts
List
Parts List
Form No. 1000647
AIR MOTOR ASSEMBLY
Item
No.
1
Part
No.
No.
Req'd
10016
3
Item
No.
Description
Soc. Hd. Cap Screw
(1/4-20 UNC X 1" Lg.)
2
*27207
1
Basic Pump Ass'y Replacement
Part
No.
No.
Req'd
Description
11
12
13
10261
20770
10015
1
1
2
Copper Washer (3/4 X 19/32 X 1/32)
Connector (Torque to 40/45 ft. lbs.)
Soc. Hd. Cap Screw (1/4-28 UNF X
14
15
16
17
18
19
20
21
22
23
10177
10266
10268
11863
20787
10430
10431
21045
21344
10300
10
1
1
1
1
2
2
1
1
1
Mach. Screw
O-ring (3/8 X 1/4 X 1/16)
O-ring (1/2 X 3/8 X 1/16)
PTFE Backup Washer
Valve Connector
To
Tube Sleeve
Drawing
Tube Nut
Oil Line
Filter Ass'y (Includes Item 23)
O-ring (5/8 X 15/32 X 5/62)
1" Lg.; Torque to 180 in. lbs.)
(See chart below)
3
4
5
6
20937
40064WH2
40164
22360
1
1
1
1
Filler Plug
Cover
Gasket
Pressure Regulator Ass'y
7
21278
1
Relief Valve (Set at 10,100/10,700
8
9
10
20776
20771
10425
1
1
1
Valve Body
Poppet
Compression Spring (3/8 O.D. X
(See below)
PSI)
3/4 Lg.)
*Includes all items on back sheet 4 of 11 and items 1, 7, 8, 9, 10, 11, 12, 13, 15 & 22 on this sheet.
Series
PE552-E220
PE552-UK110
PE552-UK220
PE552A-E220
PE552A-UK110
PE552A-UK220
PE552S-E220
PE552S-UK110
PE552S-UK220
PE554-E220
PE554-UK110
PE554-UK220
PE554S-E220
PE554S-UK110
PE554S-UK220
PE554TW-E220
Max.
PSI
Basic Pump &
Cover Plate Ass’y
Basic Pump
Replacement
High Pressure
Pump Ass’y Used
No. of
Pistons
10,000
50403
*27207
33113
3
PRESSURE REGULATOR ASSEMBLY
Item
No.
Part
No.
No.
Req'd
1
2
3
4
5
6
22362
10386
21305
10268
21306
10495
1
1
1
1
1
1
Adjusting Screw
Hex Jam Nut
Valve Cap
O-ring (1/2 X 3/8 X 1/16)
Spring Guide
Compression Spring
7
8
9
10
21046
22361
29267
14844
1
1
1
1
Valve Stem
Body
Oil Line Ass'y (With nuts)
Connector Fitting
Description
(1/2 O.D. X 1-5/8 Lg.)
Sheet No.
4 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 4 of 7
BASIC PUMP ASSEMBLY
To Parts
List
Parts List
Form No. 1000647
Item
No.
Part
No.
No.
Req'd
Description
1
10020
9
Soc. Hd. Cap Screw (1/4-20 UNC X 1-1/4 Lg.:
2
33113
1
High Pressure Pump Ass'y (See back sheet 5 of 7 &
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
10361
10375
23547
23548
11228
11813
11814
23549
11955
11064
11261
23556
11821
23574
40072
10001
1
1
1
1
2
3
1
1
1
2
2
1
1
1
1
13
Compression Spring (1/4 O.D. X 1" Lg.)
Steel Ball (1/4" dia.)
Bearing Top Plate
Top Plate
Thrust Bearing
Bearing Race
Ball Bearing
Angle Plate
Roll Pin (1/4" dia. X 1-3/4 Lg.)
Needle Bearing
Retaining Ring
Shaft
Woodruff Key
Gear
Pump End Plate
Soc. Hd. Cap Screw (#10-32 UNF X 1-3/4" Lg.;
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
21091
21092
21093
11198
10266
20774
10303
10425
20771
40071
10427
10271
12389
20849
23255
10426
23256
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
Zinc Coupling
Adapter
Key
Needle Thrust Bearing (See Note below)
O-ring (3/8 X 1/4 X 1/16)
Drive Gear
O-ring (7/8 X 3/4 X 1/16)
Compression Spring (3/8 O.D. X 3/4 Lg.)
Poppet
To
Pump Body
Drawing
Pipe Plug (1/8" NPTF)
O-ring (11/16 X 1/2 X 3/32)
PTFE Backup Washer (11/16 X 1/2 X 1/16)
Spool
Spring Guide
Compression Spring (1" O.D. X 1-13/16 Lg.)
Spring Guide
Torque to 170-180 in. lbs.)
chart on sheet 4 of 7)
Torque to 50 in. lbs.)
NEEDLE BEARING INSTALLATION
SPECIFICATIONS
.065
.075
.065
.075
When replacing the needle bearings on the drive
gear of the basic pumps, the dimensions shown
must be as specified.
Sheet No.
5 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 5 of 7
HIGH PRESSURE PUMP ASSEMBLY
To Parts
List
Parts List
Form No. 1000647
33113 PUMP ASS'Y
3 Pistons -- 9/32 Dia.
Item
No.
Part
No.
No.
Req'd
Description
1
2
10442
10002
1
1
Copper Washer (3/8 X 1/4 X 1/32)
Soc. Hd. Cap Screw (1/4-20 UNC X 3/8" Lg.;
3
4
5
6
24549
10445
12223
10023
6
6
7
7
Valve Guide
Compression Spring (5/32" O.D. X 3/4" Lg.)
Steel Ball
Soc. Hd. Cap Screw (1/4-20 UNF X 1-1/2" Lg.; Torque to
7
8
9
10
11
50411
10519
40630
41062
21628
1
1
1
1
3
Top Plate
Soc. Set Screw (1/4-20 UNC X 3/8 Lg.; Torque to 65/70 in. lbs.)
Valve Head
Pump Barrel
Piston
Torque to 140/160 in. lbs.)
170/180 in. lbs.; See note below)
To
Drawing
BOLT TIGHTENING SEQUENCE
NOTE: Assemble in sequence shown.
Lubricate under head and on
threads. Torque to 180 in. lbs.
Sheet No.
6 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 6 of 7
MOTOR CONTROL ASSEMBLY
FOR PE552S-E220 & PE552S-UK220
To Parts
List
1
21
3
2
20
4
19
5
6
18
7
2
2
8
N
17
9
13
10
16
12
15
14
24
25
27
26
11
22
23
Parts List
Form No. 1000647
Item
No.
Part
No.
No.
Req’d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
252253
2000163
4
2
Screw (8-32 X 3/8 Lg.)
Card, Marker
251845
421663
351588
59036
421898
10447
421608WH2
2000160
216666
251842
251840
2
1
1
1
1
2
1
1
1
1
4
Jumper
Relay 240V
Plate, Mount
Box, Control
Board, Circuit
Screw (8-32 X 5/16 Lg.)
Bracket
Card, Marker
Strain Release
Barrier, End
Block, Terminal
Description
Item
No.
Part
No.
No.
Req’d
15
16
17
18
19
20
21
22
23
24
25
26
27
2000159
360002-15
2000161
251841
2000162
260071
252837
216667
216680
351130
10443
12354
351130
Description
1
1
1
2
2
4
1
1
1
1
1
1
1
Card, Marker
Circuit, Breaker
Card, Marker
Block, Ground
Card, Marker
Screw (8-32 X 3/4 Lg.)
Strain Release
Strain Release
Nut
Block, Terminal
Terminal Ring
Screw 10-24
Block, Terminal
To
Drawing
ELECTRICAL SCHEMATIC
220 V., 50 Hz., Single Phase
FOR PE552S-E220 & PE552S-UK220
M
OL
T1
L1
T1
C1
CR1
CR1
SOL A
MTR
GRD
M
OL
T2
N
GRD
FU2
315mA
FU1
315mA
PE
T2
GRD
T
24 V.
GRD
FU3
3.15A
M(OL)
(ADV)
M
OFF
RET
REMOTE
SWITCH
CR1
Sheet No.
7 of 7
Rev. 1
Date: 25 May 2012
Parts List, Form No. 1000647, Back sheet 7 of 7
REMOTE CONTROL HAND SWITCH ASSEMBLY
REV
HOLD
ADV
NO. 252508
5
1
2
3
BROWN WIRE
4
BLUE WIRE
6
7
10
C
B
A
11
8
9
ON
(MOM.) OFF
C
B
Item
No.
1
2
3
4
5
6
7
8
9
10
11
GREEN/RED H.S. WIRE
ON
A
Part
No.
No.
Req’d
420050-1
1
420050-2
1
250248
6
202776
1
251879 10 ft.
420050-3
1
251818
1
251802
1
420050-4
1
16773
1
253607
1
Description
Plastic Cover
Gasket
Screw (4-24 X 3/4 Lg.)
Decal
Electrical Cable (1.5 MM/3 HAR)
Switch Mounting Plate
Strain Relief Bushing
Locknut (Torque to 30/35 in. lbs.)
Switch Housing
Rocker Switch
Rubber Gasket