Form No. 101428 ® Parts List for: SPX Corporation 5885 11th Street Rockford, IL 61109-3699 USA Tech. Services: (800) 477-8326 Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) 288-7031 P159D Series P159D-PFAFF P157D P157D Series P159D Internet Address: http://www.powerteam.com MODEL B TWO STAGE HYDRAULIC HAND PUMP With 4-Way Valve 2 1 3 4 4 7 8 5 6 Assemble carry handle to reservoir ass’y by folding tab (as indicated) into handle clip slot. (2 places) 28 10 9 12 11 13 14 15 16 NING 27 26 NING 25 24 23 22 21 19 20 17 14 18 300 PSI UNLOADING VALVE 29 30 31 16 Note: Shaded areas reflect last revision(s) made to this form. 1400 PSI UNLOADING VALVE © SPX Corporation WARNING: To help prevent personal injury, all repairs MUST be performed by a qualified person trained in the repair of hydraulic equipment. Sheet No. 1 of 2 Rev. 2 Date: 12 May 1997 Parts List, Form No. 101428, Back sheet 1 of 2 Item No. Part No. No. Req'd Item No. Description 1 251564 2 215907 3 14972 4 11127 5 11434 6 211743 7 211742 8 •†*305977 9 61806OR9 10 58048 11 350923 12 58485WH2 13 *15092 †19321 •250841 14 *10271 †11445 •19406 15 *251603 †18985 •251604 16 251336 251514 251515 251377 251516 251517 17 *213987 4 2 1 2 4 4 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 Cap Screw (1/4-20 UNC x 3/4 Lg.) 19 Decal ("DO NOT REMOVE") Plug 20 Plug (3/8 NPTF) Cap Screw (#10-24 UNC X 1/2 Lg.) 21 Retaining Ring (For 7/16 shaft) Dowel Pin (7/16 dia. X 1-3/4 Lg.) 22 Warning Decal Handle 23 Carry Handle 24 Piston Clip 25 Pump Body Cap (Iron) Rod Wiper 26 Rod Wiper 27 Rod Wiper O-ring (11/16 X 1/2 X 3/32) O-ring (11/16 X 1/2 X 3/32) O-ring (11/16 X 1/2 X 3/32) 28 O-ring (2-1/8 x 2" x 1/16) 29 O-ring (2-1/8 x 2" x 1/16) 30 O-ring (2-1/8 x 2" x 1/16) Piston Assembly (Nitrile) 31 For Piston Assembly (Viton) P157D Piston Assembly (EPR) Piston Assembly (Nitrile) P159D & Piston Assembly (Viton) For P159D-PFAFF Piston Assembly (EPR) O-ring Backup Washer 18 1 Pump Body } } (11/16 X 1/2 X 3/64) 64506 Part No. No. Req’d Description *214693 †19048 •214072 •†*215075 21278 1 1 1 1 1 O-ring (3-7/8 X 3-5/8 X 1/8) O-ring (3-7/8 X 3-5/8 X 1/8) O-ring (3-7/8 X 3-5/8 X 1/8) Filter Plug Relief Valve Assembly 308621 308623 211547 58041 52711 1 1 1 1 1 Trade Name Decal (For P159D) Trade Name Decal (For P157D) Tie Rod Reservoir Assembly Reservoir Cap 10204 1 Hex Nut (3/8-16; *212739 †250731 •250732 211769 308486 •†*19137 1 1 1 1 1 1 Fill Cap Gasket Fill Cap Gasket Fill Cap Gasket Handle Grip Adapter (For P157D) O-ring Backup Washer *10913 1 O-ring (2" X 1-13/16 X 3/32; †19015 •14287 1 1 O-ring (2" X 1-13/16 X 3/32) O-ring (2" X 1-13/16 X 3/32) (See note below) (Torque to 50/60 in. lbs.) Torque to 150/170 in. lbs.) (2" X 1 13/16 X 3/64; For P157D) For P157D) PARTS INCLUDED BUT NOT SHOWN †205724 1 Decal (Viton seals) 308588 1 Optional Handle Retainer •250328 1 Decal (EPR seals) Part numbers marked with an asterisk (*) are contained in Standard Repair Kit No. 300692. Part numbers marked with a daggar (†) are contained in Viton Seal Kit No. 300693. Part numbers marked with a bullet (•) are contained in EPR Seal Kit No. 300694. NOTE Standard relief valves are set at 10,100/10,700 PSI. Relief valves pre-set at special settings are available. Refer to your pump model number or contact Power Team Technical Services. Parts List Form No. 101428 RE SU S T ES PR POR SECTION VIEWS SECTION SECTION - - Adjust to unload at 1400 PSI SECTION - (1400 PSI UNLOADING VALVE; MODEL P157D ONLY) SECTION - (300 PSI UNLOADING VALVE; MODELS P159D ONLY) Sheet No. 2 of 2 Rev. 2 Date: 12 May 1997 Parts List, Form No. 101428, Back sheet 2 of 2 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. 12189 12188 215302 305975 *14874 *10444 *10378 *211797 *10375 *12187 *10266 †11438 •17715 •†*12184 24570 32071 10716 *10930 †19008 •13455 25821 11587 32070 24564 12821 *12195 14588 252275 14972 *10265 †11437 *17714 •†*15174 214692 *12557 †18973 *215375 308430 214694 305912 308488 214808 No. Req'd 1 1 1 2 2 3 2 1 3 3 4 4 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Needle Thrust Bearing Race Needle Thrust Bearing Decal Valve Screw (Torque to 350/370 in. lbs.) Copper Washer (.700 X 1/2 X 1/32 Thk.) Compression Spring (3/16 I.D. X 13/32 Lg.) Steel Ball (3/8 dia.) Compression Spring (5/32 O.D. X 5/8 Lg.) Steel Ball (1/4 dia.) Spring Washer (#10 style) O-ring (3/8 X 1/4 X 1/16) O-ring (3/8 X 1/4 X 1/16) O-ring (3/8 X 1/4 X 1/16) Backup Washer (3/8 X 1/4 X .048) Shear Seal Rotor Roll Pin (1/4 dia. X 3/4 Lg.) O-ring (1-1/2 X 1-5/16 X 3/32) O-ring (1-1/2 X 1-5/16 X 3/32) O-ring (1-1/2 X 1-5/16 X 3/32) Cover Roll Pin (1/8 dia. X 1/2 Lg.) Stem Stud Knob Compression Spring (1/4 O.D. X 1/2 Lg.) Dowel Pin Unloading Valve Piston Kit Plug O-ring (5/16 X 3/16 X 1/16) O-ring (5/16 X 3/16 X 1/16) O-ring (5/16 X 3/16 X 1/16) O-ring Backup Washer (5/16 X 3/16 X 3/64) Disc O-ring (11/32 X 7/32 X 1/16) O-ring (11/32 X 7/32 X 1/16) O-ring (11/32 X 7/32 X 1/16) Spring Retainer (For P159D) Compression Spring (For P159D) Valve Adjusting Screw (For P157D) Spring Retainer (For P157D) Compression Spring (15/32 O.D. X 4-7/16 Lg.; For P157D) Part numbers marked with an asterisk (*) are ocntained in Standard Repair Kit No. 300692. Part numbers marked with a dagger (†) are contained in Viton Seal Kit No. 300693. Part numbers marked with a bullet (•) are contained in EPR Seal Kit No. 300694. Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine Power Team replacement parts! Additional questions can be directed to our Technical Services Department.