108020

Parts List for:
SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699 USA
powerteam.com
Tech Services: +1 800 477 8326
Fax: +1 800 765 8326
Order Entry: +1 800 541 1418
Fax: +1 800 288 7031
PE554P
PE554PT
MODEL D
ELECTRIC TWO-STAGE HYDRAULIC PUMP
Motor Control
Assembly
See sheet 5 of 7
See DETAIL A-A
ON
OFF
1
General
Pump
Assembly
See sheet
2 of 7
7
5000
4000
3000
300
6000
200
2000
100
1000
7000
400
500
NO. 9052
bar
USE ONLY
C om
9000
690
FOR HYDRAULIC
0
2
8000
600
MADE IN U.S.A.
0
10000
PSI
3
.1
p l ie
s w i t h AN S I B4 0
6
4
8
Manual
Valve
5
DETAIL A-A
© 2014 SPX CORPORATION
1
Form No. 108020
Rev. 2 December, 2014
Item
No.
Part
No.
9500
59324
40063OR9
309219
13831
10474
10616
9052
10673
1
2
3
4
5
6
7
8
No.
Req’d
1
1
1
2
1
1
1
1
1
Description
Valve, Manual (4 Way Tandem Center; See Form No. 100623)
Valve, Manual (Tandem Center; See back sheet 6 of 7)
Reservoir (2 gallon)
Decal, Trade Name (Power Team)
Fitting, Straight (1/4 NPTF)
Fitting, Elbow 90° (3/8 NPTF)
Fitting, Straight (1/4 NPTF)
Gauge (10,000 PSI 4" dia.)
Straight Fitting (3/8 NPTF)
HYDRAULIC SCHEMATIC
M
INTERNAL RELIEF
VALVE
(10,400 P.S.I.)
EXTERNAL RELIEF
VALVE
(1,000-10,000 P.S.I.)
HP
TO VALVE
LP
UNLOADING VALVE
(1062 P.S.I.)
SUPERCHARGE
RELIEF VALVE
(175 P.S.I.)
© 2014 SPX CORPORATION
2
Form No. 108020
Rev. 2 December, 2014
GENERAL PUMP ASSEMBLY
1
3
4
6
5
8
2
9
7
10
13
14, 15
Basic Pump
Assembly
See sheet
3 of 7
11
12
16
24
21
22, 23
20
19
18
17
25
"A"
"A"
27,
28
26
© 2014 SPX CORPORATION
3
Form No. 108020
Rev. 2 December, 2014
Item
No.
1
2
3
4
Part
No.
No.
Req'd
10177
20771
10266
10015
10
1
1
2
Item
No.
Description
Mach. Screw
Poppet
O-ring (3/8 X 1/4 X 1/16)
Soc. Hd. Cap Screw (1/4-28 UNF X
1" Lg.; Torque to 155 in. lbs.)
5
10016
3
Soc. Hd. Cap Screw
(1/4-20 UNC X 1" Lg.)
6
7
8
9
10
21484
10268
20787
11863
421429
1
1
1
1
1
Spacer
O-ring (1/2 X 3/8 X 1/16)
Valve Connector
Teflon Backup Washer
Pressure Regulator Ass'y
11
12
13
66108WH2
40164
10527
1
1
1
Cover Plate
Gasket
O-ring (.81 x .64 Nitrile)
(See below; Torque Locking Nut
to 425 in. lbs.)
Part
No.
No.
Req'd
Description
14
15
16
10430
10431
21278
2
2
1
Tube Sleeve
Tube Nut
Relief Valve (Set at 10,100/10,700
17
18
20776
10425
1
1
Valve Body
Compression Spring (3/8 O.D. X
19
20
21
22
23
24
25
26
27
28
10261
20770
21045
21344
10300
16177
253497
14844
20937
200415
1
1
1
1
1
1
1
1
1
1
Copper Washer (3/4 X 19/32 X 1/32)
Connector (Torque to 45 ft. lbs. oiled)
Oil Line
Filter Ass'y (Includes Item 23)
O-ring (5/8 X 15/32 X 5/62)
Fitting, Elbow 90° (1/8 NPTF)
Pressure Regulator Tube
Straight Fitting (1/8 NPTF)
Vent Cap
O-ring (13/16 X 5/8 X 3/32)
PSI)
3/4 Lg.)
PRESSURE REGULATOR ASSEMBLY
14
10
13
12
1
9
2
COVER PLATE
8
3
11
SEAL VENT HOLE WITH
RTV SILICONE SEALANT.
Item
No.
Part
No.
No.
Req’d
1
252427
1
Stem, Adjustment (Assemble
2
3
4
5
6
10396
351350
215429
420891
351343
1
1
1
1
1
Housing, Regulator
Spring (1.1 OD x 2.5 x 0.25 ws)
Body, Regulator
Fitting, Seat (1/8" PTF x 1/2";
7
8
309079
215428
1
2
Poppet
Spring, Retainer (Grease
9
10
215683
252332
1
1
Nut, Reg. Locking (3/8-24)
Handle, Adjustable
© 2014 SPX CORPORATION
4
7
Description
5
to handke with Loctite 242 or
equiv.)
Nut, Hex Jam (3/4-16)
6
Item
No.
Torque to 440/460 in. lbs.)
pocket [both ends] before
assembling.)
4
Part
No.
No.
Req’d
11
12
14874
215431
1
1
Washer, Copper (.70 x .50)
Spring (.39 OD x .66 x .28 ws; NOTE:
13
14
215430
10266
2
1
O-ring (.37 x .25 Nitrile)
Description
Assemble closed coils of spring form
towards seat fitting [Item #6])
Washer, Backup (.39 x .28)
Form No. 108020
Rev. 2 December, 2014
BASIC PUMP ASSEMBLY
© 2014 SPX CORPORATION
5
Form No. 108020
Rev. 2 December, 2014
Item
No.
Part
No.
No.
Req'd
Description
1
10020
9
Soc. Hd. Cap Screw (1/4-20 UNC X 1-1/4 Lg.:
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
351968
10361
10375
23547
23548
11228
11227
11814
351004
11955
11064
11261
23556
11821
23574
40072
10001
1
1
1
1
1
2
3
1
1
1
2
2
1
1
1
1
13
High Pressure Pump Ass'y (See sheet 4 of 7)
Compression Spring (1/4 O.D. X 1" Lg.)
Steel Ball (1/4" dia.)
Bearing Top Plate
Top Plate
Thrust Bearing
Bearing Race
Ball Bearing
Angle Plate
Roll Pin (1/4" dia. X 1-3/4 Lg.)
Needle Bearing
Retaining Ring
Shaft
Woodruff Key
Gear
Pump End Plate
Soc. Hd. Cap Screw (#10-32 UNF X 1-3/4" Lg.;
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
21091
21092
21093
11198
10266
20774
10303
10425
20771
66107
10427
10271
12389
20849
23255
10426
23256
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
Zinc Coupling
Adapter
Key
Needle Thrust Bearing (See Note below)
O-ring (3/8 X 1/4 X 1/16)
Drive Gear
O-ring (7/8 X 3/4 X 1/16)
Compression Spring (3/8 O.D. X 3/4 Lg.)
Poppet
Pump Body
Pipe Plug (1/8" NPTF)
O-ring (11/16 X 1/2 X 3/32)
Teflon Backup Washer (11/16 X 1/2 X 1/16)
Spool
Spring Guide
Compression Spring (1" O.D. X 1-13/16 Lg.)
Spring Guide
Torque to 170-180 in. lbs.)
Torque to 50 in. lbs.)
NEEDLE BEARING INSTALLATION
SPECIFICATIONS
When replacing the needle bearings on the drive
gear of the basic pumps, the dimensions shown
must be as specified.
© 2014 SPX CORPORATION
6
Form No. 108020
Rev. 2 December, 2014
HIGH PRESSURE PUMP ASSEMBLY
SEE DIAGRAM ON
REVERSE SIDE
FOR IMPORTANT
ASSEMBLY
INFORMATION
© 2014 SPX CORPORATION
7
Form No. 108020
Rev. 2 December, 2014
351968 PUMP ASS'Y
3 Pistons -- 9/32 Dia.
Item
No.
Part
No.
No.
Req'd
Description
1
2
10442
10002
1
1
Copper Washer (3/8 X 1/4 X 1/32)
Soc. Hd. Cap Screw (1/4-20 UNC X 3/8" Lg.;
3
4
5
6
24549
10445
12223
10023
6
6
7
7
Valve Guide
Compression Spring (5/32" O.D. X 3/4" Lg.)
Steel Ball
Soc. Hd. Cap Screw (1/4-20 UNF X 1-1/2" Lg.; Torque to
7
8
9
10
11
66016
10519
421473
41062
21628
1
1
1
1
3
Top Plate
Soc. Set Screw (1/4-20 UNC X 3/8 Lg.; Torque to 65/70 in. lbs.)
Valve Head
Pump Barrel
Piston
Torque to 140/160 in. lbs.)
170/180 in. lbs.; See note below)
BOLT TIGHTENING SEQUENCE
NOTE: Assemble in sequence shown.
Lubricate under head and on
threads. Torque to 180 in. lbs.
© 2014 SPX CORPORATION
8
Form No. 108020
Rev. 2 December, 2014
MOTOR CONTROL ASSEMBLY
POWER CORD GROUND
(MUST BE ISOLATED BETWEEN
NUTS AND CAN BE AT
TOP OR BOTTOM OF STACK.)
24
GRD-1
WARNING
INTERNAL TOOTH
LOCK WASHER
HEX. NUT
1
NOTE: SERRATED LOCK WASHER
MUST BE ADJACENT TO
METAL BOX. MORE WASHERS
CAN BE USED IF DESIRED.
25
26
22
3
(TGS)
20
FU1-2
M4
M1
M2
5
FLD-2
SPECIFICATIONS
HP - 1-1/8
RPM - 12,000
VOLTS - 115
CYCLES - 60/50/AC
AMPS - 20
11
M6
M3
M5
19
5
GROUND
15
FLD-1
TGS-2
TGS-1
17,
18
10
FU1-1
TGS-3
4
2
27, 28
FU1
21
ANTI-ROTATION
KEYED WASHER
CONTROL BOX
18
23
HEX. NUT
MYLAR SWITCH
INDICATOR DECAL
9
12
GRD-1
16
14
13
8
© 2014 SPX CORPORATION
9
7
6
Form No. 108020
Rev. 2 December, 2014
Item
No.
Part
No.
No.
Req’d
1
2
252305
53338
1
1
Decal, Warning
Motor, Basic (110/115V 50/60 Hz;
3
215164
4
21008
5
11539
6
10022
7
30650
8
351973
9
200188
10 43126WH2
11
420718-1
12
14812
13
205189
14
11203
1
2
8
4
1
1
1
1
1
4
1
1
Decal, Specifications
Cover
Screw, Rnd Hd (10-24 x 1/4)
Screw, Soc Hd (1/4-20 x 1-1/2)
Gasket, Motor Base
Cord (18" lg.; 115V.; 12/3 SJTO)
Decal, Warning Important
Cover, Control Box
Contactor
Screw, Pan Hd (8-18 x 3/8)
Decal, Label Ground
Connector, Conduit
Description
See sheet 6 of 7)
Item
No.
Part
No.
No.
Req’d
15
25017
1
Control, Hand
16
15993
17
10164
18
11108
19
25802
20
12665
21 66106WH2
22
253458
23
11856
24
10197
25
15497
26
17782
27
18292
28
252289
1
3
4
1
1
1
1
1
2
1
1
1
1
Bushing, Strain Relief
Screw, Rnd Hd (10-24 x 3/8)
Washer, Tooth Ext (.40 x .20)
Decal, Switch Indicator
Switch, Toggle
Box, Electrical Control
Meter, Hour
Screw, Rnd Hd (10-24 x 1)
Nut, Hex (10-24)
Grommet, Rubber
Plug, Snap
Holder, Fuse
Fuse (25 AMP 125V)
Description
(See Form No. 101644)
ELECTRICAL SCHEMATIC
L2
L1
M
GRD
M
MTR
FU1
25A
HM
H1
H3
H2
H4
24 V.
X1
4
X2
FU2
3A
ON
M
OFF
REMOTE
TGS
REMOTE
SW
© 2014 SPX CORPORATION
10
Form No. 108020
Rev. 2 December, 2014
UNIVERSAL MOTOR
1
.020
MIN.
(TYP.)
.020
MIN.
(TYP.)
2
3 (SEE NOTE 1)
"A"
.677
.702
(BOTH SIDES)
15
"A"
14
VIEW
12
"A-A"
13
(SEE NOTE 5)
11
5
(SEE NOTE 6)
8
Item
No.
Part
No.
1
10806
2
10804
3
10805
4 65479WH2
5
10133
6
20786
7
10800
8
10439
4
No.
Req’d
2
2
2
1
2
1
1
1
10
6
7
(SEE NOTE 4)
(SEE NOTE 3)
9
Description
Brush Holder Cap
Brush
Brush Holder
Motor Shell
Screw (#10-24 UNC x 1/4 Lg.)
Baffle Plate
Armature (115 V.)
Ball Bearing
Item
No.
Part
No.
No.
Req’d
9
10
10241
10169
4
4
Lockwasher (For #10 bolt)
Screw (#10-24 UNC x 2” Lg.;
11 351416WH2
12
10438
13
10170
14
12356
15
10802
1
1
2
2
1
Motor Base
Ball Bearing
Screw (#10-24 UNC x 3-1/4 Lg.)
Washer (#10 Internal Tooth)
Field (115 V.)
Description
Torque to 20/25 in. lbs.)
Notes:
1. Brush holders (Item #3) must be installed with slot and dimple facing the
open end of the motor shell casting.
2. Stator must be installed with part no. and date code up (must be visible
through the rectangular opening in the motor shell casting).
3. Insert flag terminals into adjacent brush holders.
4. Line leads must be routed through the rectangular opening in the motor
shell casting.
5. Press bearings into armature and install as a unit into the motor shell
casting.
6. Casting number must be on top when the motor base casting is fastened to
the motor shell casting.
© 2014 SPX CORPORATION
Form No. 108020
11
Rev. 2 December, 2014
VALVE ASSEMBLY
"B"
47
"A"
O RT B
PO
P
11
RT A
"A"
12
2
"B"
45
34
36
35
44
43
41
42
45°
33
37
SECTION B-B
POSITION
"A"
4
45°
CENTER
POSITION
32
31
3
PORT "B"
39
POSITION
"B"
PORT "A"
46
40
1
5
28
30
29
27
26
Fill this area with grease.
6
25
24
23
7
8
9
10
11
12
22
13
21
16
20
14
17
19
SECTION A-A
18
© 2014 SPX CORPORATION
15
12
Form No. 108020
Rev. 2 December, 2014
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part
No.
*211936
10856
21639
211911
46057
15691
10375
61343
10496
252460
*11863
*10268
14972
65531
21975
214801
200609
21278-57
18841
12891-1
421472
250056
11228
11227-1
*15892
No.
Req’d
1
4
1
1
1
1
1
1
1
3
5
5
1
1
3
1
1
1
1
1
1
1
1
1
1
Item
No.
Description
Decal, Label Control
Screw, Soc Hd (1/4-20 x 1-3/4)
Stud
Knob, Ball
Stem, End
Spring (.24 OD x .63 x .04 ws)
Ball (1/4" dia. steel)
Cap, Valve
Pin, Spring Slotted (.31 x 1.00)
Seal
Washer, Backup (.50 x .38)
O-ring (.50 x .37 Nitrile)
Fitting, Plug (1/4 PTF)
Body, Valve
Washer, Spring (.49 x .35)
Washer, Spacer (.73 x .51)
Tube, Drain
Valve, Relief (Set at 5800/6400 PSI)
Fitting, Straight (1/8 NPTF)
Fitting, Straight (1/8 NPT)
Rotor
Pin, Spring Slotted (.22 x .94)
Bearing, Needle
Race, Bearing
O-ring (1.95 x 1.72 Nitrile)
Part No.
No. Req’d
Description
26
27
28
46048
*13943
15911
1
1
1
Stem
O-ring (.50 x .37 Urethane)
Screw, Button Hd (1/4-20 x 5/8;
29
30
31
32
33
34
35
*213674
*12099
*207354
*14763
*14874
2008603
2008604
1
1
2
1
1
1
1
Washer, Backup (.28 x .16)
O-ring (.43 x .31 Urethane)
Washer, Copper (.70 x .50)
Poppet
valve, Cartridge (1/2-20 x 1-1/16;
36
37
39
40
41
42
43
44
45
46
47
11024
10427
15130
214014
*215193
214015
11127
10854
421494
252181
11013
1
1
5
1
1
1
3
3
1
1
4
Torque to 60/80 in. lbs. Note: Apply
Loctite No. 222 or equiv. at assembly.)
V-ring (.79 x .55 x .22 L)
O-ring (.28 x .15 Nitrile)
Torque to 250/280 in. lbs.)
Spring (.25 OD x .68 x .03 ws)
Plug 1/8 NPTF
Fitting, Plug (1/16 PTF)
Fitting, Plug (1/2 tube)
O-ring (.81 x .64 x Urethane)
Piston
Fitting, Plug (3/8 NPTF)
Screw, Soc Hd (1/4-20 x 1-3/4)
Body, Manifold
Bushing
Screw, Soc Hd (5/16-18 x 1;
Torque to 300/320 in. lbs.)
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300571.
INTERNAL ASSEMBLY ORIENTATION OF PARTS
72
90
END CAP
BOTTOM VIEW
© 2014 SPX CORPORATION
ROTOR
TOP VIEW
ROTOR
BOTTOM VIEW
ROLL PIN LOCATION
(POSITION OPENING AS SHOWN)
13
VALVE BODY
TOP VIEW
Form No. 108020
Rev. 2 December, 2014
#59324 VALVE SPECIFICATIONS
"B"
"A"
5800
6400
P.S.I.
"P" "T"
HYDRAULIC SCHEMATIC
Valve, pump mounted, manual detented, 3-position, 4-way
tandem center with "B" port pressure control and release system.
(2.15 to 1 ratio)
Rated Pressure:
Case Pressure:
Rated Flow:
10,000 PSI
500 PSI
5 GPM
Function:
Center Postion:
"A" and "B" ports blocked, pressure port to tank.
"A" Position:
Pressure to "A" port, "B" port to tank.
"B" Position:
Pressure to "B" port (controlled to 6400 PSI max.),
"A" port to hold until pressure ratio is obtained and
then releases to tank. "A" port will remain open as
long as "B" port maintains pressure ratio.
NOTE:
"A" port is blocked with "B and "P" ports open to
tank during transition between valve positions.
Pressure ratio is the pressure differential in the
"A" and "B" ports.
© 2014 SPX CORPORATION
14
Form No. 108020
Rev. 2 December, 2014