SSPG99D Part List and Service Manual

GARDNER DENVER®
ROTARY GAS
COMPRESSOR
MODELS
SSPG99D
PARTS LIST
13-12-528
Version: 02
November 19, 2004
MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER COMPRESSOR
PARTS AND SUPPORT SERVICES
Gardner Denver Compressor genuine parts, manufactured to original tolerances, are developed for optimum dependability. Design
and material innovations are the result of years of experience with hundreds of different compressor applications. Reliability in
materials and quality assurance is incorporated in our genuine replacement parts.
Your authorized Gardner Denver Compressor OEM Packager offers all the backup you’ll need. A worldwide network of authorized
OEM Packagers provides the finest product support in the compressor industry.
Your local authorized OEM Packager maintains a large inventory of genuine parts, and he is backed up for emergency parts by
direct access to the Master Distribution Center (MDC) in Memphis, Tennessee.
Your authorized OEM Packager can support your Gardner Denver compressor with these services:
1.
Trained parts specialists to assist you in selecting the correct replacement parts.
2.
Factory warranted new and remanufactured rotary screw compressors. Most popular model remanufactured compressors are
maintained in stock at MDC for purchase on an exchange basis with liberal core credit available for the replacement unit.
3.
A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver compressors.
4.
Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.
Authorized OEM Packager service technicians are factory trained and skilled in compressor maintenance and repair. They are
ready to respond and assist you by providing fast, expert maintenance and repair services.
For the location of your local authorized Gardner Denver OEM Packager, refer to the yellow pages of your phone directory
or contact:
Distribution Center:
Gardner Denver
Master Distribution Center
5585 East Shelby Drive
Memphis, TN 38141
Factory:
Gardner Denver
1800 Gardner Expressway
Quincy, IL 62301
Phone:
(901) 542-6100
(800) 245-4946
Phone:
(217) 222-5400
Fax:
(901) 542-6159
Fax:
(217) 224-7814
INSTRUCTIONS FOR ORDERING REPAIR PARTS
When ordering parts, specify Compressor MODEL, HORSEPOWER and SERIAL NUMBER (see nameplate on unit). The Serial
Number is also stamped on top of the cylinder flange to the right of the inlet housing.
All orders for Parts should be placed with the nearest authorized OEM Packager.
Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per unit,
quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED.
DO NOT ORDER BY SETS OR GROUPS.
To determine the Right Hand and Left Hand side of a compressor, stand at the drive end and look toward the compressor. Right
Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when appropriate.
REMANUFACTURED GAS ENDS
NOTE:
Factory warranted new and rebuilt gas ends are available from your authorized Gardner Denver Compressor OEM Packager.
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Page 1
TABLE OF CONTENTS
Maintain Compressor Reliability And Performance With Genuine
Gardner Denver Compressor Parts And Support Services..................................................................... 1
Instructions For Ordering Repair Parts......................................................................................................... 1
Rotors ........................................................................................................................................................... 3
Bare Compressor...................................................................................................................................... 4, 5
Mechanical Shaft Seal .................................................................................................................................. 6
External Oil Piping ........................................................................................................................................ 7
Discharge Housing ....................................................................................................................................... 8
D” – Flange Mounting ................................................................................................................................... 9
Sae #1 Flywheel Housing ........................................................................................................................... 10
Sae #3 Flywheel Housing ........................................................................................................................... 11
Automatic Turn Valve ........................................................................................................................... 12, 13
Manual Turn Valve................................................................................................................................ 14, 15
Horizontal Inlet Valve.................................................................................................................................. 16
Vertical Inlet Valve ...................................................................................................................................... 17
Decal Placement......................................................................................................................................... 18
Oil Pump ..................................................................................................................................................... 19
Less Oil Pump Cover.................................................................................................................................. 20
Final Discharge Manifold ............................................................................................................................ 21
Repair Kits ............................................................................................................................................ 22, 23
Reconfiguration Kits.............................................................................................................................. 24, 25
Outline – Sae #1 Flywheel - Manual Turn Valve ....................................................................................... 26
Outline – Sae #1 Flywheel - Automatic Turn Valve.................................................................................. 27
Outline – Sae #3 Flywheel - Manual Turn Valve ........................................................................................ 28
Outline – Sae #3 Flywheel - Automatic Turn Valve.................................................................................... 29
Outline – Foot Mounting - Manual Turn Valve............................................................................................ 30
Outline – Foot Mounting - Automatic Turn Valve ....................................................................................... 31
Outline – D-Flange Mounting - Manual Turn Valve .................................................................................... 32
Outline – D-Flange Mounting - Automatic Turn Valve................................................................................ 33
Outline – Optional Oil Pump ....................................................................................................................... 34
Outline – Vertical Inlet Valve ...................................................................................................................... 35
Outline – Horizontal Inlet Valve .................................................................................................................. 36
For Operating and Service Manual, see:
SERVICE MANUAL
13-12-528
13-12-600
Page 2
ROTORS
FOR UNITS WITH OR WITHOUT OIL PUMP
B/M: 312SSP4028
Name of Part
Qty.
Part No.
ROTOR MAIN.................................
1
308SSP010
ROTOR SECONDARY...................
1
303SSP010
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Page 3
BARE COMPRESSOR
311SSP810-B
(Ref. Drawing)
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Page 4
Order by Part Number and Description. Reference Numbers are for your convenience only.
BARE COMPRESSOR
B/M: 305SSP4049
Ref.
No.
*
*
**
*
*
**
*
**
**
**
**
1
2
3
4
5
6
7
8
9
10
14
15
16
17
18
19
20
21
22
23
24
25
26
Name of Part
Qty.
CYLINDER-AIR ...................................................................
BEARING-ROLLER.............................................................
BEARING-ROLLER.............................................................
PLATE-BEARING COVER..................................................
O-RING................................................................................
SCREW ...............................................................................
LOCKWASHER...................................................................
BEARING-ROLLER.............................................................
BEARING-ROLLER.............................................................
SHIM....................................................................................
SPRING...............................................................................
PLATE-BEARING RETAINER ............................................
SCREW ...............................................................................
PLATE-BEARING COVER..................................................
O-RING................................................................................
PIN-DOWEL ........................................................................
SCREW ...............................................................................
O-RING................................................................................
O-RING (not shown)...........................................................
O-RING (not shown)...........................................................
PLUG (not shown)..............................................................
PLUG (not shown)..............................................................
PLUG (not shown)............................................................
1
1
1
1
1
22
22
1
1
1
1
1
1
1
1
2
18
1
1
1
1
1
2
Part No.
301SSP002
12BA103
12BA104
303SSP315
25BC697
655EE110
95B5
12BA105
12BA198
77H62
78W98
200SSP253
655EF06N
302SSP315
25BC691
62M83
75P79
25BC694
25BC687
25BC685
64AC1
64AC2
64AA5
*
Parts included in Periodic Overhaul Kit Part Number 309SSP6013. Refer to page 22.
**
Parts included in Gasket Kit Part Number 310SSP6013. Refer to page 22.
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Page 5
Order by Part Number and Description. Reference Numbers are for your convenience only.
312SSP810-A
(Ref. Drawing)
MECHANICAL SHAFT SEAL
B/M: 300SSP6029
Ref.
No
*
*
*
*
Name of Part
1
2
3
4
5
6
7
Qty. Part No.
SEAL ...................................................................................
HOUSING-SEAL .................................................................
O-RING................................................................................
RING....................................................................................
SCREW ...............................................................................
LOCKWASHER...................................................................
O-RING (not shown)..........................................................
*
1
1
1
1
8
8
1
60DD595
300SSP362
25BC462
25BC421
655ED040
95B3
25BC683
Parts included in Oil Seal Kit Part Number 311SSP6013. Refer to page 23
.
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Page 6
Order by Part Number and Description. Reference Numbers are for your convenience only.
315SSF810-A
(Ref. Drawing)
EXTERNAL OIL PIPING
B/M: 300SSH4012
Ref.
No.
Name of Part
Qty.
Part No.
1
CONNECTOR-TUBE ..........................................................
1
86N327
2
TUBE (IN FEET)................................................................
3
85K5
3
ELBOW-TUBE.....................................................................
1
86N328
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Page 7
Order by Part Number and Description. Reference Numbers are for your convenience only.
313SSP810-B
(Ref. Drawing)
DISCHARGE HOUSING
Ref.
No.
1
2
3
4
5
6
Name of Part
HOUSING-BEARING..
PIN-DOWEL................
LOCKWASHER ..........
SCREW .......................
SCREW .......................
SCREW .......................
B/M: 304SSP4044
B/M: 305SSP4044
B/M: 306SSP4044
B/M: 307SSP4044
Qty.
5.2 VI
Discharge
Part No.
3.0 VI
Discharge
Part No.
2.2 VI
Discharge
Part No.
1.8 VI
Discharge
Part No.
1
2
14
13
2
1
304SSP006
62M83
95B5
655EE090
75P85
655EE070
305SSP006
62M83
95B5
655EE090
75P85
655EE070
306SSP006
62M83
95B5
655EE090
75P85
655EE070
307SSP006
62M83
95B5
655EE090
75P85
655EE070
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Page 8
Order by Part Number and Description. Reference Numbers are for your convenience only.
318SSP810-A
(Ref. Drawing)
“D” – FLANGE MOUNTING
B/M: 308SSP4049
Ref.
No.
Name of Part
Qty.
1
ADAPTOR ...........................................................................
1
300SSP170
2
SCREW ...............................................................................
8
655EF060
3
LOCKWASHER...................................................................
8
95B7
4
GUARD-COUPLING ...........................................................
1
300SSP339
5
SCREW ...............................................................................
4
75LM150
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Page 9
Part No.
Order by Part Number and Description. Reference Numbers are for your convenience only.
319SSM810-A
(Ref. Drawing)
SAE #1 FLYWHEEL HOUSING
B/M: 309SSM4049
Ref.
No.
Name of Part
Qty.
1
HOUSING-FLYWHEEL .......................................................
1
300SSM130
2
SCREW ...............................................................................
8
655EF060
3
LOCKWASHER...................................................................
8
95B7
4
COVER................................................................................
3
300SSM225
5
SCREW ...............................................................................
6
75LM150
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Page 10
Part No.
Order by Part Number and Description. Reference Numbers are for your convenience only.
317SSH810-A
(Ref. Drawing)
SAE #3 FLYWHEEL HOUSING
B/M: 306SSH4049
Ref.
No.
Name of Part
Qty.
1
HOUSING-FLYWHEEL .......................................................
1
300SSH130
2
SCREW ...............................................................................
8
655EF060
3
LOCKWASHER...................................................................
8
95B7
4
COVER................................................................................
3
302SSH225
5
SCREW ...............................................................................
6
75LM150
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Page 11
Part No.
AUTOMATIC TURN VALVE
319SSP810-B
(Ref. Drawing)
13-12-528
Page 12
Order by Part Number and Description. Reference Numbers are for your convenience only.
AUTOMATIC TURN VALVE
B/M: 309SSP4049
Ref.
No.
*
*
*
*
*
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
*
*
*
21
22
* 23
24
27
28
Name of Part
Qty.
VALVE .................................................................................
HOUSING-BEARING ..........................................................
ROLLER BEARING.............................................................
ROLLER BEARING.............................................................
SPRING...............................................................................
KEY .....................................................................................
GEAR-AUXILIARY ..............................................................
SCREW ...............................................................................
PIN-DOWEL ........................................................................
PLUG...................................................................................
RACK...................................................................................
CYLINDER-CONTROL .......................................................
PACKING-RING ..................................................................
NUT .....................................................................................
STUD...................................................................................
SEAL-FASTENER...............................................................
LOCKNUT ...........................................................................
SCREW ...............................................................................
HEAD-CONTROL CYLINDER ............................................
GROUP-PISTON.................................................................
PISTON-CONTROL (not shown) ..................................
BUMPER (not shown) ..................................................
PLATE-RETAINER (not shown) ..................................
RETAINING RING (not shown)...................................
SHAFT-CONTROL..............................................................
SCREW ...............................................................................
GASKET ..............................................................................
ELBOW................................................................................
PLUG...................................................................................
INDICATOR.........................................................................
1
1
1
1
1
1
1
1
1
1
1
1
2
8
8
2
2
2
2
1
1
1
1
1
1
2
4
2
1
1
Part No.
300SSQ238
308SSP006
12BA51
12BA51
78W50
35C114
200SSU031
76G21N
62M84
64B1
200SSU360
200SSU082
60AM46
50AW24
79AL5
60DD801
50AW38
76D49
302SSY083
300SSU4056
201SSU084
32E15
300SSU168
74D49
200SSU081
75P11N
25BC138N
64D2G
64AA3
301SSY624
* Parts included in Automatic Turn Valve Periodic Overhaul Kit Part Number 315SSU6013.
Refer to page 23.
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Page 13
MANUAL TURN VALVE
314SSP810-A
(Ref. Drawing)
13-12-528
Page 14
Order by Part Number and Description. Reference Numbers are for your convenience only.
MANUAL TURN VALVE
B/M: 306SSP4049
Ref.
No.
Name of Part
Qty.
1
VALVE .................................................................................
1
300SSQ238
Part No.
2
HOUSING-BEARING ..........................................................
1
308SSP006
* 3
ROLLER BEARING.............................................................
1
12BA51
* 4
ROLLER BEARING.............................................................
1
12BA51
* 5
SPRING...............................................................................
1
78W50
* 6
KEY .....................................................................................
1
35C114
7
KIT-GEAR ...........................................................................
1
300SSP6008
8
LOCTITE .............................................................................
1
25BC670
9
PIN-DOWEL ........................................................................
1
62M84
10
PLUG...................................................................................
1
64B1
11
SHAFT-CONTROL..............................................................
1
300SSP081
* 12
O-RING................................................................................
2
2009222
13
SCREW ...............................................................................
1
75P171
14
LOCTITE .............................................................................
1
25BC669
15
HEAD-CONTROL CYLINDER ............................................
1
301SSP083
16
HEAD-CONTROL CYLINDER ............................................
1
300SSP083
* 17
RING....................................................................................
2
25BC642
18
PLUG...................................................................................
1
64AC5
19
SCREW ...............................................................................
8
655EC050
20
LOCKWASHER...................................................................
8
95B1
21
SCREW ...............................................................................
1
76F123
22
PLUG...................................................................................
1
64AA3
* Parts included in Manual Turn Valve Periodic Overhaul Kit Part Number 316SSU6013.
Refer to Page 23.
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Page 15
Order by Part Number and Description. Reference Numbers are for your convenience only.
303SSM810
(Ref. Drawing)
HORIZONTAL INLET VALVE
B/M: 300SSM4030
*
*
*
*
*
*
*
*
Ref.
No.
Name of Part
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
HOUSING-INLET ................................................................
CYLINDER-INLET VALVE ..................................................
GASKET ..............................................................................
SCREW ...............................................................................
WASHER.............................................................................
CAP .....................................................................................
GASKET ..............................................................................
PISTON INLET VALVE .......................................................
VALVE-INLET .....................................................................
GUIDE VALVE ....................................................................
DISK-VALVE .......................................................................
CLAMP-DISK ......................................................................
NUT .....................................................................................
PIN-COTTER ......................................................................
SPRING...............................................................................
SPRING...............................................................................
PACKING-RING ..................................................................
GASKET ..............................................................................
SCREW ...............................................................................
WASHER.............................................................................
PLUG (not shown).............................................................
1
1
1
14
14
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
1
Part No.
200SSM041
S36542
25C1879N
655ED040
95U3
R600274
25C1961
S36543A
200SSK044
200SSK483
200SSY067
200SSK338
50E7
62E30
78A302
78W12
60AM48
25C2398
655EE050
95U5
64AA5
* Parts included in Horizontal Inlet Valve Periodic Maintenance Kit Part Number 312SSM6013.
Refer to page 22.
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Page 16
Order by Part Number and Description. Reference Numbers are for your convenience only.
315SSQ810-A
(Ref. Drawing)
VERTICAL INLET VALVE
B/M: 304SSQ4030
Ref.
No.
* 1
* 2
3
* 4
5
6
7
8
* 9
10
11
12
13
* 14
15
16
17
18
19
* 20
* 21
* 22
Name of Part
Qty.
RING....................................................................................
SPRING...............................................................................
PISTON-INLET VALVE .......................................................
SPRING...............................................................................
HOUSING-INLET ................................................................
LOCKWASHER...................................................................
SCREW ...............................................................................
SEAT ...................................................................................
RING....................................................................................
SCREW ...............................................................................
LOCKWASHER...................................................................
WASHER.............................................................................
VALVE-INLET .....................................................................
RING-RETAINING...............................................................
RETAINER ..........................................................................
GUIDE-VALVE ....................................................................
ADAPTOR ...........................................................................
SEAL ...................................................................................
SCREW ...............................................................................
O-RING................................................................................
O-RING................................................................................
O-RING................................................................................
1
1
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
8
8
1
1
1
Part No.
25BC298
78W62
300SSQ043
78W61
300SSQ041
95B8
655EG120
301SSQ256
25AM30
75A102
95H57
95A2
300SSQ044
74D89
300SSQ205
300SSQ483
300SSQ170
60DD35
655EE07N
25BC241
25BC689
25BC689
* Parts included in Vertical Inlet Valve Maintenance Kit Part Number 313SSQ6013.
Refer to page 22.
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Page 17
Order by Part Number and Description. Reference Numbers are for your convenience only.
322SSP810-A
(Ref. Drawing)
DECAL PLACEMENT
B/M: 301SSP4011
Ref.
No.
Name of Part
Qty.
1
2
DECAL, HEAT EXCHANGER “IN” .....................................
DECAL, HEAT EXCHANGER “OUT” .................................
1
1
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Page 18
Part No.
200ESP077
201ESP077
Order by Part Number and Description. Reference Numbers are for your convenience only.
316SSP810-A
(Ref. Drawing)
OIL PUMP
B/M: 301SSP4018
Ref.
No.
Name of Part
1
2
3
* 4
* 5
* 6
* 7
+ 8
*+ 9
10
11
PIN-DOWEL ........................................................................
COUPLING (OIL PUMP DRIVE) .........................................
SCREW ...............................................................................
SHIM....................................................................................
SHIM....................................................................................
SHIM....................................................................................
SHIM....................................................................................
PUMP-OIL ...........................................................................
O-RING................................................................................
SCREW ...............................................................................
LOCKWASHER...................................................................
Qty.
Part No.
1
1
4
3
3
3
2
1
1
4
4
62V18
300SSP572
75P57N
300SSP732002
300SSP732003
300SSP732005
300SSP732015
301SSP188
25BC242
75A249
95B2
* Parts included in Gasket Kit Part Number 310SSP6013. Refer to page 22.
+ Parts included in Oil Pump Replacement Kit Part Number 312SSP6013. Refer to page 23.
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Page 19
Order by Part Number and Description. Reference Numbers are for your convenience only.
317SSP810-B
(Ref. Drawing)
LESS OIL PUMP COVER
B/M: 301SSP4013
Ref.
No.
+
*+
+
+
*
1
2
3
4
5
6
7
Name of Part
Qty.
COVER (LESS OIL PUMP) ...............................................
O-RING ..............................................................................
SCREW ..............................................................................
LOCKWASHER..................................................................
PLATE-BEARING RETAINER ...........................................
SCREW ..............................................................................
SHIM ..................................................................................
1
1
4
4
1
1
1
Part No.
301SSH225
25BC242
75A10
95B2
201SSP253
655EF11N
77H63
* Parts included in Gasket Kit Part Number 310SSP6013. Refer to page 22.
+ Parts included in Oil Pump Removal Conversion Kit Part Number 301SSH6005.
Refer to page 23.
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Page 20
Order by Part Number and Description. Reference Numbers are for your convenience only.
310SSP810-A
(Ref. Drawing)
FINAL DISCHARGE MANIFOLD
B/M: 301SSP4022
*
Ref.
No.
Name of Part
Qty.
1
2
3
4
MANIFOLD-DISCHARGE ...................................................
O-RING ...............................................................................
SCREW ...............................................................................
LOCKWASHER...................................................................
1
1
8
8
Part No.
300SSP071
25BC708
655EF070
95B7
* Parts included in Gasket Kit Part Number 310SSP6013. Refer to page 22
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Page 21
REPAIR KITS
Your Gardner Denver Rotary Screw Compressor is designed and manufactured for many years of reliable
operation. All components are engineered to exacting specifications, which will function together as a
system to provide maximum efficiency. To insure the continuing integrity of compressor operation, use
only original quality genuine Gardner Denver replacement parts and accessories.
Name of Part
Qty.
PERIODIC OVERHAUL KIT
ROLLER BEARING ........................................................................................
ROLLER BEARING ........................................................................................
ROLLER BEARING ........................................................................................
ROLLER BEARING ........................................................................................
SPRING ..........................................................................................................
1
1
1
1
1
309SSP6013
12BA103
12BA104
12BA105
12BA198
78W98
GASKET KIT – WITH OR WITHOUT OIL PUMP
O-RING (Inlet Bearing Cover to Cylinder) ......................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Discharge Manifold).....................................
O-RING (Cover to Oil Pump or Cover)...........................................................
SHIM (Bearing Retainer, Female Rotor) ........................................................
SHIM (Bearing Retainer, Male Rotor With Pump)
SHIM (Bearing Retainer, Male Rotor Less Pump) .........................................
1
1
1
1
1
1
1
1
1
1
310SSP6013
25BC697
25BC694
25BC685
25BC691
25BC687
25BC708
25BC242
77H62
300SSP732
77H63
MAINTENANCE KIT (Vertical Inlet Valve)
O-RING.........................................................................................................
SPRING ........................................................................................................
SPRING ........................................................................................................
O-RING.........................................................................................................
RING-RETAINING........................................................................................
O-RING.........................................................................................................
O-RING.........................................................................................................
1
1
1
1
1
1
2
313SSQ6013
25BC298
78W62
78W61
25AM30
74D89
25BC241
25BC689
MAINTENANCE KIT (Horizontal Inlet Valve)
GASKET .......................................................................................................
GASKET .......................................................................................................
DISK-VALVE ................................................................................................
PIN-COTTER................................................................................................
SPRING ........................................................................................................
SPRING ........................................................................................................
PACKING-RING ...........................................................................................
GASKET .......................................................................................................
1
1
1
1
1
1
1
1
312SSM6013
25C1879N
25C1961
200SSY067
62E30
78A302
78W12
60AM48
25C2398
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Page 22
Part No.
REPAIR KITS (Continued)
Name of Part
Qty.
OIL SEAL KIT (Main Drive Shaft)
SHAFT SEAL..................................................................................................
O-RING...........................................................................................................
O-RING...........................................................................................................
O-RING...........................................................................................................
1
1
1
1
311SSP6013
60DD595
25BC462
25BC421
25BC683
PERIODIC OVERHAUL KIT (Automatic Turn Valve)
ROLLER BEARING ........................................................................................
SPRING-WAVE ..............................................................................................
KEY.................................................................................................................
PACKING RING .............................................................................................
SEAL-FASTENER ..........................................................................................
GASKET .........................................................................................................
BUMPER ........................................................................................................
RETAINER PLATE .........................................................................................
RETAINING RING ..........................................................................................
SEAL...............................................................................................................
2
1
1
4
2
4
1
1
1
2
315SSU6013
12BA51
78W50
35C114
60AM46
60DD801
25BC138N
32E15
300SSU168
74D49
60DD65
PERIODIC OVERHAUL KIT (Manual Turn Valve)
ROLLER BEARING ........................................................................................
SPRING-WAVE ..............................................................................................
KEY.................................................................................................................
O-RING...........................................................................................................
O-RING...........................................................................................................
2
1
1
2
2
316SSU6013
12BA51
78W50
35C114
2009222
25BC642
OIL PUMP ADDITION OR REPLACEMENT KIT
OIL PUMP ......................................................................................................
O-RING...........................................................................................................
1
1
312SSP6013
301SSP188
25BC242
OIL PUMP REMOVAL CONVERSION KIT
COVER (Less Oil Pump) ................................................................................
O-RING...........................................................................................................
SCREW ..........................................................................................................
LOCKWASHER ..............................................................................................
1
1
4
4
301SSH6005
301SSH225
25BC242
75A10
95B2
13-12-528
Page 23
Part No.
RECONFIGURATION KITS
Name of Part
Qty.
Part No.
TO CHANGE TO A 5.2 VI, YOU WILL NEED THE FOLLOWING:
5.2 VI “CHANGE TO” KIT
BEARING HOUSING......................................................................................
BEARING-ROLLER........................................................................................
BEARING-ROLLER........................................................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Discharge Manifold).....................................
O-RING (Cover to Oil Pump or Cover)...........................................................
SHIM (Bearing Retainer, Female Rotor) ........................................................
SHIM (Bearing Retainer, Male Rotor With Pump)..........................................
SHIM (Bearing Retainer, Male Rotor Less Pump) .........................................
1
1
1
1
1
1
1
1
1
1
1
1
313SSP6013
304SSP006
12BA105
12BA198
25BC694
25BC685
25BC691
25BC687
25BC708
25BC242
77H62
300SSP732
77H63
1
1
1
1
1
1
1
1
1
1
1
1
314SSP6013
305SSP006
12BA105
12BA198
25BC694
25BC685
25BC691
25BC687
25BC708
25BC242
77H62
300SSP732
77H63
1
1
1
1
1
1
1
1
1
1
1
1
315SSP6013
306SSP006
12BA105
12BA198
25BC694
25BC685
25BC691
25BC687
25BC708
25BC242
77H62
300SSP732
77H63
TO CHANGE TO A 3.0 VI, YOU WILL NEED THE FOLLOWING:
3.0 VI “CHANGE TO” KIT
BEARING HOUSING......................................................................................
BEARING-ROLLER........................................................................................
BEARING-ROLLER........................................................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Discharge Manifold).....................................
O-RING (Cover to Oil Pump or Cover)...........................................................
SHIM (Bearing Retainer, Female Rotor) ........................................................
SHIM (Bearing Retainer, Male Rotor With Pump)..........................................
SHIM (Bearing Retainer, Male Rotor Less Pump) .........................................
TO CHANGE TO A 2.2 VI, YOU WILL NEED THE FOLLOWING:
2.2 VI “CHANGE TO” KIT
BEARING HOUSING......................................................................................
BEARING-ROLLER........................................................................................
BEARING-ROLLER........................................................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Discharge Manifold).....................................
O-RING (Cover to Oil Pump or Cover)...........................................................
SHIM (Bearing Retainer, Female Rotor) ........................................................
SHIM (Bearing Retainer, Male Rotor With Pump)..........................................
SHIM (Bearing Retainer, Male Rotor Less Pump) .........................................
13-12-528
Page 24
RECONFIGURATION KITS (Continued)
TO CHANGE TO A 1.8 VI, YOU WILL NEED THE FOLLOWING:
*
1.8 VI “CHANGE TO” KIT
BEARING HOUSING......................................................................................
BEARING-ROLLER........................................................................................
BEARING-ROLLER........................................................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge to Cylinder Flange).........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Cover) ..........................................................
O-RING (Discharge Housing to Discharge Manifold).....................................
O-RING (Cover to Oil Pump or Cover)...........................................................
SHIM (Bearing Retainer, Female Rotor) ........................................................
SHIM (Bearing Retainer, Male Rotor With Pump)..........................................
SHIM (Bearing Retainer, Male Rotor Less Pump) .........................................
13-12-528
Page 25
1
1
1
1
1
1
1
1
1
1
1
1
316SSP6013
307SSP006
12BA105
12BA198
25BC694
25BC685
25BC691
25BC687
25BC708
25BC242
77H62
300SSP732
77H63
OUTLINE – SAE #1 FLYWHEEL
MANUAL TURN VALVE
13-12-528
Page 26
324SSP800-A
(Ref. Drawing)
OUTLINE – SAE #1 FLYWHEEL
AUTOMATIC TURN VALVE
323SSP800-A
(Ref. Drawing)
13-12-528
Page 27
OUTLINE – SAE #3 FLYWHEEL
MANUAL TURN VALVE
13-12-528
Page 28
310SSP800-A
(Ref. Drawing)
OUTLINE – SAE #3 FLYWHEEL
AUTOMATIC TURN VALVE
13-12-528
311SSP800-B
(Ref. Drawing)
Page 29
OUTLINE – FOOT MOUNTING
MANUAL TURN VALVE
13-12-528
Page 30
312SSP800-A
(Ref. Drawing)
OUTLINE – FOOT MOUNTING
AUTOMATIC TURN VALVE
13-12-528
313SSP800-B
(Ref. Drawing)
Page 31
OUTLINE – D-FLANGE MOUNTING
MANUAL TURN VALVE
13-12-528
Page 32
314SSP800-A
(Ref. Drawing)
OUTLINE – D-FLANGE MOUNTING
AUTOMATIC TURN VALVE
13-12-528
315SSP800-B
(Ref. Drawing)
Page 1 of 2
Page 33
OUTLINE – OPTIONAL OIL PUMP
13-12-528
Page 34
315SSP800-B
(Ref. Drawing )
Page 2 of 2
OUTLINE – VERTICAL INLET VALVE
13-12-528
Page 35
300SSQ797
(Ref. Drawing)
OUTLINE – HORIZONTAL INLET VALVE
13-12-528
Page 36
302SSM797-A
(Ref. Drawing)
For additional information contact your local representative or
Gardner Denver Compressor and Pump Division,
1800 Gardner Expressway, Quincy, Illinois 62301
Customer Service Department Telephone:
(800) 682-9868 FAX: (217) 224-7814
Sales and Service in all major cities.
Specifications subject to change without notice.
Copyright © 1999 Gardner Denver, Inc.
http://www.gardnerdenver.com
Litho in U.S.A.
mktg@gardnerdenver.com
For parts information, contact Gardner Denver,
Master Distribution Center, Memphis, TN
Telephone: (800) 245-4946 FAX: (901) 542-6159