Operating and Service Manual TR-5-C 2011 Release “A” PACKAGING TECHNOLOGY 675 Jaycee Drive • Valmont Industrial Park • West Hazleton, PA 18202 Telephone (800) 456-3420 • (570) 459-3426 • Fax (570) 455-2442 TABLE OF CONTENTS TR-5-C 1650x550 Chapter 1 - Introduction and Safety Procedure EAM Mosca Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification Plate Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine and Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Regulations for Specific Operational Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precautions Against Particular Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-3 1-4 1-4 1-5 1-6 1-7 1-8 1-9 1 - 11 Chapter 2 - Operator Set-up and Preventative Maintenance Strap Spool Installing and Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strap Cutting Device Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Knife Press-Bar Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strap Drive Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feed and Pull-Back Pressure Rollers Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-3 2-4 2-7 2-8 2-9 2 - 10 2 - 11 Chapter 3 - Operator and Technical Information Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating and Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealer Cam Flag Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-3 3-4 3-5 3-7 Chapter 4 - Troubleshooting 24V DC Heater Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strap Track Details for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-3 4-4 Chapter 5 - Shipping Procedure Shipping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Chapter 6 - Parts Identification Sealer Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-622000-00 0660-624000-00 0660-626000-00 0660-628000-00 Sealer Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-622100-00 0660-624100-00 0660-626100-00 TR-5-C TOC-1 6-7 07/20/2006 Strap Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-652100-00 2902-654100-00 2902-656100-00 2902-658100-00 6-5 11/27/2001 Cam Flag Disc Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3105-610320-00 6-3 (5-6mm Strap) (7-8mm Strap) (9-12mm Strap) Cam Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-011001-00 6-1 (5mm Strap) 0660-623000-00 (6mm Strap) (7mm Strap) 0660-625000-00 (8mm Strap) (9mm Strap) 0660-627000-00 (10mm Strap) (12mm Strap) (5mm Strap) 2902-653100-00 (6mm Strap) (7mm Strap) 2902-655100-00 (8mm Strap) (9mm Strap) 2902-657100-00 (10mm Strap) (12mm Strap) 6-9 TABLE OF CONTENTS TR-5-C 1650x550 Feed/Pull-Back Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-652110-00 2902-654110-00 2902-656110-00 2902-658110-00 6 - 15 (5mm Strap) 2902-653110-00 (6mm Strap) (7mm Strap) 2902-655110-00 (8mm Strap) (9mm Strap) 2902-657110-00 (10mm Strap) (12mm Strap) Tension Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19 2902-652120-00 (5mm Strap) 2902-653120-00 (6mm Strap) Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-610400-00 Left Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0401-013000-01 6 - 27 01/01/2005 Sealer Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-610300-00 6 - 25 03/07/2003 Right Gripper Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-610401-00 6 - 23 08/21/1997 Knife Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-010310-00 6 - 21 12/01/2004 6 - 29 06/01/2008 Strap Guide Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31 1652-610512-00 (5mm Strap) 1652-610513-00 (6mm Strap) 1652-610514-00 (7mm Strap) 1652-610515-00 (8mm Strap) 1652-610516-00 (9mm Strap) 1652-610517-00 (10mm Strap) 1652-610518-00 (12mm Strap) Strap Drive Motor Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-610520-00 6 - 37 03/28/2006 Feed/Pull-Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39 1652-610532-00 (5-10mm Strap) 1652-610534-00 (12mm Strap) Tension Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41 1652-610542-00 (5mm Strap) 1652-610543-00 (6mm Strap) 1652-610544-00 (7mm Strap) 1652-610545-00 (8mm Strap) 1652-610546-00 (9mm Strap) 1652-610547-00 (10mm Strap) 1652-610548-00 (12mm Strap) Slide Plate Assembly (With Alignment Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-010200-00 Slide Plate Lever Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-610600-00 6 - 63 06/28/2008 Caster Frame Extension Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050-1273 6 - 61 05/01/2008 Caster Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-450200-00 6 - 59 07/03/2008 Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-300200-00 6 - 57 02/17/2009 Machine Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-140200-00 6 - 55 01/01/2004 Machine Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-020200-00 6 - 53 11/01/2006 Exhaust Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-050000-00 6 - 51 02/22/2011 Heater Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-013200-00 6 - 49 12/01/2004 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-013000-00 6 - 47 11/27/2001 6 - 65 10/24/2011 TR-5-C TOC-2 TABLE OF CONTENTS TR-5-C 1650x550 Swivel Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3105-020440-00 Swivel Caster Assembly with Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3105-020450-00 6 - 83 10/20/2011 Accumulator Double Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050-1436 6 - 81 03/29/2010 Accumulator Sensor Flag Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-070220-00-A 6 - 79 03/29/2010 Accumulator Assembly (12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-071200-00 6 - 77 02/01/2010 Accumulator Assembly (8mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-071100-00 6 - 75 08/01/2005 Accumulator Assembly (5mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-070900-00-A 6 - 73 04/26/2005 Dispenser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1601-030700-00 6 - 71 08/20/2009 Dispenser Bearing Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-030321-00 6 - 69 07/01/2005 Dispenser Brake Support Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-030200-00 6 - 67 07/01/2005 6 - 85 10/20/2011 Accumulator Proximity Sensor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-070230-00 Strap Tube Assembly (5-7mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-070910-00 6 - 91 06/01/2009 Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-660100-00 (5mm Strap) 0660-660500-00 (8mm Strap) 0660-660700-00 (10mm Strap) 6 - 93 0660-660400-00 (6mm Strap) 0660-660600-00 (9mm Strap) 0660-660800-00 (12mm Strap) Accumulator Fill Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-300300-00 6 - 89 02/01/2010 Strap Tube Assembly (8-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-070920-00 6 - 87 12/01/2007 6 - 101 02/01/2009 Accumulator Fill Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 103 0660-660210-00 (5mm Strap) 0660-660410-00 (6-7mm Strap) 0660-660510-00 (8mm Strap) 0660-660610-00 (9mm Strap) 0660-660710-00 (10mm Strap) 0660-660810-00 (12mm Strap) Accumulator Fill Strap Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-650230-00 1652-650430-00 1652-650630-00 1652-650830-00 (5mm Strap) 1652-650330-00 (7mm Strap) 1652-650530-00 (9mm Strap) 1652-650730-00 (12mm Strap) Accumulator Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-650212-00 1652-650612-00 TR-5-C TOC-3 6 - 117 06/26/2008 Strap Track Bearing Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1652-080620-00 6 - 115 06/27/2008 Strap Track - Inner Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-080900-00 6 - 113 07/01/2006 Strap Track - Outer Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680100-00 6 - 111 (5-8mm Strap) (9-12mm Strap) Idler Roller Bracket Assembly (Accumulator Fill Assembly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2902-280210-00 6 - 107 (6mm Strap) (8mm Strap) (10m Strap) 08/01/2005 6 - 119 TABLE OF CONTENTS TR-5-C 1650x550 Strap Track - Opener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680300-00 Actuating Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680320-00 6 - 167 11/30/2007 Tracking Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1616-120250-00 6 - 165 10/27/2008 Transfer Roller Assembly - Infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100510-00 6 - 163 09/14/2010 Exit Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100730-00 6 - 161 02/01/2009 Exit Conveyor Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100700-00 6 - 159 01/28/2009 Conveyor Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100550-00 6 - 157 03/01/2006 Conveyor Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100500-00 6 - 155 12/01/2007 Roller Assembly in Transfer Roller Assembly (Infeed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3109-160421-00 6 - 153 10/27/2008 Transfer Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100440-00 6 - 151 10/27/2008 Center Conveyor Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100420-00 6 - 149 08/28/2007 Center Conveyor Assembly - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100430-00 6 - 147 12/05/2007 Transfer Roller Assembly for Infeed Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3109-150621-00 6 - 145 10/27/2008 Latch Post Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100105-00 6 - 143 06/01/2008 Infeed Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100450-00 6 - 141 02/01/2011 Infeed Conveyor Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100400-00 6 - 139 01/28/2009 Strap Track - Frame Cover Assembly (with Compactor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-081000-00 6 - 137 11/01/2007 Strap Track - Frame Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-580600-00 6 - 135 11/16/2009 Opener Assembly - Pivot Arm Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680310-00 6 - 133 11/01/2007 Opener Shaft Assembly - Bottom Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680390-00 6 - 131 06/01/2011 Opener Assembly - Bearing Block Assembly - Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680370-00 6 - 129 02/05/2010 Opener Bar Assembly - Bottom Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-080340-00 6 - 127 08/01/2009 Opener Shaft Assembly - Bottom Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680380-00 6 - 125 06/17/2010 Control Shaft Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0661-680350-00 6 - 123 10/01/2008 Track Opener Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-680350-00 6 - 121 02/05/2010 6 - 169 12/16/2005 TR-5-C TOC-4 TABLE OF CONTENTS TR-5-C 1650x550 Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 171 1616-120270-00 12/19/2005 Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1616-120111-00 Conveyor Drive Assembly - Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-100530-00 6 - 211 12/14/2009 Remote Foot Switch Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2201-000000-00 TR-5-C TOC-5 6 - 209 06/27/2008 Air Gun Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050-0176 6 - 207 09/29/2009 Pneumatic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-430100-00 6 - 205 02/01/2009 Pneumatic Shut Off Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-430110-00 6 - 203 11/13/2009 Reflector Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-410320-00 6 - 201 06/01/2009 Photo Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-410310-00 6 - 199 12/01/2008 Photo Control Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-410300-00 6 - 197 02/18/2008 Strap Cutting Device Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-140220-00 6 - 195 03/05/2008 Control Panel Face Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3105-113030-00 6 - 193 02/01/2007 Control Panel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3105-113000-00 6 - 191 06/25/2008 Counter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3105-110360-00 6 - 189 01/01/2008 Power Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-110200-00 6 - 187 05/09/2008 Electrical Enclosure Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-110400-00 6 - 185 02//05/2009 Electrical Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-110120-00 6 - 183 12/01/2005 Electrical Enclosure Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-110100-00 6 - 181 08/24/2007 Compactor Bar Assembly - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3109-120020-00 6 - 179 06/28/2008 Compactor Bar Assembly - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3109-120010-00 6 - 177 07/18/2005 Double Compactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0660-120100-00 6 - 175 09/19/2007 Tensioner Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1616-120131-00 6 - 173 07/18/2005 01/18/2002 6 - 213 INTRODUCTION & SAFETY PROCEDURES Chapter 1 TR-5-C 1-1 INTRODUCTION & SAFETY PROCEDURES EAM Mosca Contact Information Headquarters EAM Mosca Corporation Valmount Industrial Park 675 Jaycee Drive Hazleton Township, PA 18202 U.S.A. Phone: (800) 456-3420 Phone: (570) 459-3426 Fax: (570) 455-2442 EAM-Mosca (Canada) Ltd. 170 William Smith Drive Whitby, Ontario L1N9N3 Canada Phone: (800) 663-6392 Phone: (905) 665-8225 EAM-Mosca de Mexico S.de R.L. de C.V. Col. Mitras Sur Monterrey, N.L. Mexico C.P. 6402 Tel: (81) 83333-7080 Fax: (81) 83333-8541 Technical Support Technical Service: (800) 456-3420 or (570) 459-3426 Training: (800) 456-3420 or (570) 459-3426 Fax: (570) 455-2442 email: service@eammosca.com Visit us at http://www.eammosca.com TR-5-C 1-2 INTRODUCTION & SAFETY PROCEDURES Identification Plate Description FIGURE 1. Machine Name Plate made in Germany Typ Maschinenfabrik Gerd Mosca GmbH Gartenstrasse 1 D-69429 Waldbrunn Germany Telefon 06274/932-0 Telefax 06274/932-240 Nr. Netzform V Stromart kW A Hz Baujahr Steuerspannung Stromart V Included in this manual are assembly drawings with complete parts lists. When requesting service please refer to the identification plate that is found on or near the electrical component box. 1. Contact EAM Mosca technical service department. 2. Give the Model Number, Serial Number and Year. 3. Give correct part number, found in the parts list, along with a complete description. TR-5-C 1-3 INTRODUCTION & SAFETY PROCEDURES Application Principles • A fully automatic strapping machine. • Best suited for all types of packages as in; printed material, cartons, etc. Machine Description • Fully automatic strapping machine for polypropylene strapping. • Tension loss minimal by placing sealer closer to conveyor table. • Bundles convey on conveyor table. • Inverter driven conveyor. Infinitely variable from - 0.3 to 1.0m/sec. (59 to 196 FPM). • Strap width: 5mm - 12mm • Dry contact relay for down-stream interlock. • Low wear, low friction, positive four point cam operated strap track system. • Roller conveyors swing open more than 180 degrees for exceptional access to sealer. • Quick strap spool exchange. • Automatic strap loop eject when bundle not in place. • Electronically variable strap tension. TR-5-C 1-4 INTRODUCTION & SAFETY PROCEDURES Machine and Operating Elements Photo: 1080-048-001 4 2 10 12 8 9 6 7 11 3 6 1 5 Machine and Operating Elements 1. Machine Base 7. Electrical Enclosure 2. Strap Track 8. Strap Line 3. Dispenser Cover 9. Conveyor Swing Table 4. Double Compactor 10. Control Panel 5. Roller Casters with Brake 11. Roller Caster 6. Strap Spool 12. Emergency Stop TR-5-C 1-5 INTRODUCTION & SAFETY PROCEDURES General Safety Instructions Key Rules • Before start-up, read the operating and safety instructions. • Always keep the operation instructions within easy reach at the side of the machine/system. • Observe the maintenance schedules specified or described in the operating instructions. • The machine is built in accordance with state of the art technology and the accepted rules of industrial safety. Yet, danger to life and limb of the operator or third person, as well as damage to the machine and other resources, may still occur. • Operate this machine/system only while it is in perfect condition and in accordance with the specifications contained in this manual. • Be aware of hazards and safety issues and adhere to these operating instructions. Immediately Correct Any Malfunctions That Could Prove Detrimental To Safety, Or Have Someone Else Correct It. ! Organizational Measures • In addition to the operating instruction, observe and teach generally applicable legal and other binding regulations for the prevention of accidents and for the protection of the environment. • All operating personnel must wear protective hair covering to contain long hair; no loose clothing or jewelry, including rings, may be worn. Injury may result from getting caught or pulled by the machinery. • Whenever necessary, or as required by regulation, use personal protective gear. • Observe all safety and warning labels on the machine. • Maintain all safety and warning labels on the machine in legible condition. • Do not let personnel with general training operate the machine/system, except under the constant supervision of and experienced operator. • Any work on electrical components of the machine/system may be performed only by a qualified electrician or by trained personnel under the direction and supervision of a qualified electrician and in accordance with applicable electric codes. TR-5-C 1-6 INTRODUCTION & SAFETY PROCEDURES Safety Regulations for Specific Operational Phases • Refrain from any work practice that may be unsafe. • Make sure that the machine/system is operated in safe and good working order. Do Not Operate The Machine Unless All Protective And Safety Devices Such As Removable Machine Guards, Emergency Shut Off Switches And Vacuum Systems Are In Place And In Working Order. ! • At least once during each shift, you should check the machine for any external damages and defects. Any changes (including changes in performance) must promptly be reported to the competent department/person. If necessary, immediately stop and secure the machine. • Before you put the machine/system in operation, make sure that no one is put at risk by the machine during start-up. • Inform operating personnel before you begin to perform any special or maintenance work. Designate a supervisor. • If necessary, clear and secure a space around the area where maintenance is being performed. • Always tighten any screw connections which were loosened during maintenance or repairs, reassembly and inspection of the safety devices must ensue immediately after completion of such maintenance and repair work. • Should safety devices have to be dismantled during set-up, maintenance or repair, reassembly and inspection of the safety devices must ensue immediately after completion of such maintenance and repair work. • Provide for the safe and environmentally friendly disposal of operating and auxiliary materials, as well as spare parts. • Before moving a machine, always check that all accessories are securely stored. • Discontinue any work practice that could destabilize the machine. • Keep off conveyors. TR-5-C 1-7 INTRODUCTION & SAFETY PROCEDURES Precautions Against Particular Hazards Electric Energy • Use only original fuses with the specified amperage! If a breakdown of the electrical power supply should occur, the machine must be shut down immediately. • Work on any electrical system or equipment, may be performed only by a qualified electrician or by trained personnel under the direction and supervision of a qualified electrician and in accordance with electrical codes. • If so specified, machine and system components that are to be inspected, maintained or repaired must be switched to zero voltage. Any such disconnected components must first be examined for voltage leaks, then grounded and shorted, while adjoining voltage carrying components must be insulated. • The electrical equipment of the system/machine must be inspected/tested regularly. Defects, such as loose connections or damaged cables must be eliminated. • Should it become necessary to perform work on live components, a second person must be added to work at the emergency shut-off switch or the master switch. Close off the work area with red and white chain, and put up a warning sign. Use only insulated tools! ! • When working on high voltage units, disconnect from voltage, ground power supply cable and short components, such as capacitors with a grounding rod. • Carefully remount and refasten any components that were disconnected during transport before returning the machine to service. • Even minor changes in location require that the machine or the system be disconnected from each external energy source. • Before the machine is returned to operation, it must be properly reconnected to its power source. FIGURE 2. Main Switch Detail Q1 Switch Shown in the “Off” position. Lockout Feature Attach padlock or taglock at this point. TR-5-C 1-8 INTRODUCTION & SAFETY PROCEDURES Safety Instructions ! The Following List Of Safety Instructions Must Be Read Before Operating The Strapping Machine Or The Strapping System. Miscellaneous Instructions • Please observe the accident prevention regulations as well as the safety and protection recommendations of the trade or professional associations. • The machine may only be used in accordance with regulations. • If safety changes should occur in the machine/system or its performance, the machine/system must be stopped immediately and the competent person/department must be informed of the problem. Operation • Machines may only be operated by trained personnel. • Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service. • The hazard zone is off limits. • Keep off conveyors. • Keep all safety and hazard warnings on the machine/system in legible condition. • Do not reach into a machine that is running. • Never step into or under lifting devices. • After closing time, always shut the machine down by turning the main switch off. Safety Devices • Emergency-off switches must never be by-passed or deactivated. • Do not undertake any alterations, additions or modifications to the machine/system that could affect safety without authorization from the supplier. This also applies to the installation and the adjustment of safety devices and safety valves and to any machining of load-bearing parts. • Do not operate the machine/system unless all protective devices and security features, such as removable protection devices and emergency-off devices are in place and functional. • If safety devices should have to be dismantled during set-up, maintenance, or repairs, reassembly and inspection of the safety devices must ensue immediately after completion of such maintenance and repair work. TR-5-C 1-9 INTRODUCTION & SAFETY PROCEDURES Safety Instructions (Cont’d) The Following List Of Safety Instructions Must Be Read Before Operating The Strapping Machine Or The Strapping System. ! Repair • Before any tune-up or repair work can be performed, the machine must be disconnected from the mains and secured against unauthorized reconnection. • Tools and single components should not be place on or in the machine. • When replacing any parts of the system, components and larger units must be carefully attached to hoisting equipment in a way that precludes any hazards. • Use only suitable and mechanically sound hoisting equipment as well as lifting devices with sufficient load bearing capacity. • Never stand or work under suspended loads. • Components must meet the manufacturer’s technical specifications. This is guaranteed when using genuine replacement parts from the manufacturer. Electrical Equipment • Work on any electrical installations of the machine/system may only be performed by a qualified electrician or by trained personnel under the direction and supervision of a qualified electrician and in accordance with electrical codes. • Machine/system components undergoing maintenance or repairs must be disconnected from their power source and closed off. • The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as loose connections, damaged cables and defective devices must immediately be eliminated. • If work needs to be done on live components, a second person must be added to work the emergency-off switch or the master switch. • Close off the work area with a red and white safety chain and put up a warning sign. TR-5-C 1-10 INTRODUCTION & SAFETY PROCEDURES Safe Operating Principles Description of Safety Arrangements • When moving the machine on level ground release both caster brakes to position the machine. When machine is in position make sure to lock both caster brakes. • With power on, the machine and main switch Q1 on, the machine will be operational after approximately 1 minute of heat-up time. • The machine operation is stopped by any of the following: Activating the Emergency Stop S19 or S19.1 Lifting the table 3-5mm releases safety interlock S18. Opening the front door releases safety interlock S17. Opening the dispenser drawer releases safety interlock S1. Low air pressure detected by S14 air pressure switch. • Compactor will return to its up position when: The machine cycle is interrupted A safety switch is activated Power loss to the machine • The press valve Y7 and Y7.1, and backstop valve Y8 are deactivated when: The conveyor is lifted. Opening the guard door and tripping S25, S26, S27 or S28. An emergency stop is activated while the machine is cycling. TR-5-C 1-11 INTRODUCTION & SAFETY PROCEDURES TR-5-C 1-12 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Chapter 2 TR-5-C 2-1 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Strap Spool Installing and Threading FIGURE 1. Strap Threading Diagram E H D C G F A B K M Accumulator Components A. Dispenser Knob B. Dispenser Cover C. Strap Guide D. Strap Guide Roller E. Accumulator Fill Drive Roller F. Pressure Roller G. Threading Lever H. Strap Proximity Sensor K. Accumulator Fill Proximity Sensor M. Accumulator Sensor Flag Strap Spool Installing and Threading 1. Turn knob (A) counterclockwise and remove dispenser cover (B). 2. Place the strap spool on the dispenser and make sure it unwinds in the direction of arrows. 3. Replace the dispenser cover (B) and tighten knob (A). 4. Remove all tape and straps from the strap spool. 5. Press the Brake Release Button to allow the spool to spin freely. 6. Push about 19.5inches [50cm] of strap through guide (C) over roller (D), and into the strap guide opening until you feel resistance. 7. Push down lever (H) and feed more strap between rollers (E) and (F). 8. Release the lever (H). 9. Push the “Automatic On” pushbutton (S75), the threading gate (G) will close. 10. The strap will be threaded automatically into the machine. TR-5-C 2-2 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Strap Cutting Device Instructions A 1. Grasp a section of strap with both hands. 2. Place strap into strap cutting device (A). 3. While holding strap firmly with left hand on left side of cutter, pull strap upward with right hand. 4. Discard waste strap and thread the machine according to: Strap Threading Instructions on page 2-2. TR-5-C 2-3 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Daily Cleaning ! Caution: Wear Eye Protection When Blowing Out Machine. 1. Turn off power to machine and lock-out/tag-out according to company policy. 2. Turn handle (A) counterclockwise, on either side of infeed conveyor (B), to release table. Lift table up to expose the gripper area. Note: Make sure to support conveyor table until in a resting position. (Approximately 270º) Photo: 1080-052-002 A B H 3. Lift the opener lever (D), the track will open and the strap track area/gripper area will be exposed. 4. Using an air hose blow out the entire strap track (Blow In the direction of the strap flow) and gripper area. Note: Blow with Air Hose in Direction of Arrows Only. Photo: 1080-052-003 Photo: Gripper Area D D 5. Lift the spring arm (F) with your finger. This will permit access to the feed roller (G) and strap guides (H). Blow air hose in direction of the arrows. Photo: 1080-052-004 H F H G TR-5-C 2-4 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Daily Cleaning (Cont’d) 6. Remove all paper and strap pieces from inside the machine and conveyor. 7. Blow out accumulator fill assembly in direction of arrows. Photo: 1080-052-005 8. Remove the machine front cover (K) by opening the locks with a key and using the hand holes lift off cover. This will permit access to the accumulator. Photo: 1080-052-001 H Cover Lock Hand Holes K 9. Remove accumulator cover (L) by lifting the cover straight up and out of the machine. Photo: 1080-052-007 H L TR-5-C 2-5 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Daily Cleaning (Cont’d) 10. Remove strap from accumulator and blow out the inside of the accumulator. Photo: 1080-052-008 TR-5-C 2-6 Photo: 1080-052-009 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Preventative Maintenance 1. Check all electrical plug connections. 2. Clean the exhaust fan periodically. 3. Reset the plug-in relays. 4. Check the proximity sensor mounting gap, and clean when needed. 5. Keep the inside of the machine clean in order to see possible damage to cables or sensors. 6. Clean out the inner strap track area periodically and lubricate the linkages with light oil. 7. Make sure to clean and lubricate regularly as per instructions. 8. Clean and lubricate the sealer and grippers regularly as per instruction. 9. Check the heater wires, make sure they are tied down and tight in the terminals. 10. Work on the electrical control system must only be done by qualified personnel. Maintenance Maintenance Overview • • • With careful maintenance the strapping machine is kept in optimum condition. Keep the strap drive and sealer clean and free of paper, dust and strap pieces. Clean out with a brush or blow out weekly: The Accumulator and Accumulator Fill Drive The Strap Guides (Upper, Lower and Bridge Area) The Heater The Gripper Areas • On the pneumatic system check the following daily: Close the slide-shut-off valve and check that the compactor will fall down to 1” above the conveyor rollers. Maintenance Instructions 1. Check connectors on electrical components. 2. Ensure that the main power supply is guaranteed. 3. Check that there is a secure contact between the control connectors. 4. The exhaust fan must be cleared periodically. 5. Check that the proximity switches and photo controls are secure and clean if required. 6. Keep the inside of the machine clean and look for possible damage to cables or switches. 7. Occasionally blow out the interior control rods with compressed air and lubricate lightly with oil. 8. Make sure only properly trained personnel (Electrician) will work on the control system. TR-5-C 2-7 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Lubrication Lubrication Overview • The sealer grippers and slide plates should be lubricated weekly (every 100 hours or 120,000 cycles) with light, clear, non-gumming oil. (3 in 1 oil recommended) • • Currently, machines are equipped with pneumatic cylinders and valves that are lubricated for life. The slide plate forks should be lubricated every 200 hours (240,000 cycles) with lubricate grease. FIGURE 2. Sealer Lubrication Lubricate sealer unit at indicated areas with three drops every 100 hours (120,000 cycles) with light non gumming oil (3 in 1 oil recommended). • • Keep the strapping machine, especially the strap guides and sealer in clean condition. • The grippers must be removed from the sealer for thorough cleaning and lubricating once a year (preferably once every 6 months). Clear away debris from gripper bodies and sealer housing. Turn grippers upside down and lubricate along the cam rollers and all sides of the gripper bodies before installing. • All other assemblies are lubricated for life. A TR-5-C 2-8 Lubricate on both sides of the lower slide plate guide (A) with a light coat of lubriplate grease every 200 hours (240,000 cycles). OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Knife Press-Bar Adjustments FIGURE 3. Knife Press-Bar Adjustments Diagram Right Gripper Left Gripper Cutting Edge Knife Screw Knife Knife-Press Bar To align knife edge against the right gripper 1. Turn the sealer in reverse, to manually lift the knife-press bar to align both cutting edges. 2. Loosen the knife screw, then tighten the screw while pressing the knife against the right gripper. Make sure the screw top is flush with the top of the knife. TR-5-C 2-9 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Strap Drive Adjustments FIGURE 4. Tension Roller Adjustment 15 * These adjustments shown are when the sealer is in the home position. The spring adjustments for the tension pressure roller are the following: TR-5-C 2-10 * Strap Width 5-8 mm 9-12mm Dim. 13mm 14mm OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE Feed and Pull-Back Pressure Rollers Adjustments FIGURE 5. Feed and Pull-Back Pressure Rollers B A D E F • The following adjustments are made to create necessary pressure for rollers (A) and (B) to not slip on the strap during pull-back. • If more pressure is required for rollers (A) and (B): increase spring tension (D). Loosen jam nut (E) and tighten jam nut (F) until proper roller pressure is achieved. Retighten jam nut (E). TR-5-C 2-11 OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE TR-5-C 2-12 OPERATOR AND TECHNICAL INFORMATION Chapter 3 TR-5-C 3-1 OPERATOR AND TECHNICAL INFORMATION Technical Data FIGURE 1. Technical Data (C) 369.53mm [14.55in] 775mm [30.51in] 405.47mm [15.96in] Strap Line 200mm [7.87in] 130mm [5.12in] 299.53mm [11.79in] 275.47mm [10.85in] 275.47mm [10.85in] 355.53mm [14.00in] 367.47mm [14.47in] without frame extension Min 79.5in [2020.0mm] Max 89.5in [2274.0mm] 470mm [18.50in] (A) Maximum Bundle Width (B) Conveyor Roller Length with (1) frame extension Min 88.0in [2236.0mm] Max 97.5in [2477.0mm] without frame extension Min 30.0in [762.0mm] Max 40.0in [1016.0mm] with (1) frame extension Min 38.5in [978.0mm] Max 48.0in [1219.0mm] Machine Size 1250 1650 2000 Strap Weld: Strap Width: Strap Tension: Dispenser: Strap Spool: Weight: Electrical Power: TR-5-C 3-2 A 45in [1145mm] 61in [1550mm] 74.5in [1890mm] Thermal 5-12mm Infinitely Variable Strap Core ID 200mm Up to 600m / 25000 ft. 200-500V Dimension B 43.7in [1110mm] 59.5in [1510mm] 73.2in [1860mm] Frequency: Air Supply: Air Volume: Noise Emission: Compactor Force: Compactor Force: C 78.9in [2006mm] 94.7in [2406mm] 108.5in [2756mm] 50/60 Hz. 6 bar / 90 PSI c. 8.5 liters / cycle DIN 45635 Part 27 Down Max. 650N at 6 bar Up Max. 430N at 6 bar OPERATOR AND TECHNICAL INFORMATION Electrical Data Electrical Power Line 3 Phase + Ground Power Output 1.5 kW Load Amperage 2.3A @ 480 / 5A @ 220 Voltage 200-575 V. Frequency 50/60 Hz. Current Type 3 Phase AC Electrical Power Requirement • • • • The power supply line for the machine must be a minimum 4 wire 1.5mm² (16AWG). The line protection fuse shall be not more than 15 Amp. The line connector shall be a grounded 4 pole (3 Phase + Ground). The machine shall be operated only in a dry environment. TR-5-C 3-3 OPERATOR AND TECHNICAL INFORMATION Component Layout FIGURE 2. Control Panel S1/H1 S75/H12 S80 S10 Q1 S4 S70/H70 R20 R10 R22 S2 R10 Potentiometer - 1st Strap Position R22 Potentiometer - 2nd Strap Position R20 Potentiometer - Strap Tension Q1 Main Switch S1/H1 Power On - Indicator S2 Selector Switch - Operating Mode S3 Selector Switch - Compactor On/Off S4 Selector Switch - Strapping Mode S10 Push Button - Manual Cycle S70/H70 Strap Eject/Strap Threading S75/H12 Automatic On - Illuminated Push Button S80 Push Button - Track Open / Strap Cut-Off TR-5-C 3-4 S3 OPERATOR AND TECHNICAL INFORMATION Operating and Functional Description Coil Starting 1. Before connecting machine to a 3-phase system, makes sure the machine is set to proper voltage. Transformer (T1) primary can be connected for 220V, 260V, 400V, 440V, 500V and 530V (+/-20V) i.e. 480V=> 500V-20V. Example: If the machine is connected to a 480V. outlet, (T1) should be set with 1 line to 500V. and the other line to -20V. 2. Connect the machine and turn the main switch (Q1) on. Power On Indicator (H1) will flash until pressed. Note: If The Machine Is In By-pass Mode, The Conveyor Will Start Immediately, When Power On or Automatic On Push Button Is Pressed. 3. Check for strap, if none install the strap spool and thread the strap as indicated in the threading diagram. See Strap Spool Installing and Threading on page 2-2 4. Push Automatic On push button: The accumulator fill motor and strap drive start. Strap is fed automatically up into the strap drive and through the sealing unit into the track. The strap drive motor turns off. The accumulator fill motor continues to run until sensor B8 activates indicating that the accumulator is full of strap. 5. Strap feed motor starts and feeds strap around the track until sensor (B1) activates, indicating strap is in the sealing unit. Strap drive motor stops and automatic on indicator activates. Note: If Machine Is In Automatic Mode, The Conveyor Will Start Immediately, When Automatic On Push Button Is Pressed. 6. After approximately one minute, the heater will reach weld temperature, and the machine will be ready for strapping. 7. If automatic mode is not already selected, use selector switch to choose automatic mode. The conveyor will start and is now ready for automatic operation. Pullback 8. When the strap cycle is started (by photo-eye, footswitch etc.), the sealer motor turns the sealer cam shaft to pullback position. While the sealer is rotating to pullback: a. The right gripper moves up to hold the end of the strap. b. The track opens to release the strap. 9. The sealer stops in pullback position after cam flag 2 activates, then passes the B13.1 sensor. 10. The pullback motor starts pulling the strap down around the bundle. Pullback continues until an internal timer times out. a. The tension motor also starts so that it is up to speed when pullback is completed. Tension 11. When pullback is complete, the sealer turns to tension position. While the sealer is rotating: The tension arm is cammed up to cause the tension rollers to nip the strap. 12. The sealer stops in pullback position after cam flag 3 activates, then passes the B13.1 sensor. 13. Tension is pulled until: a. A tension complete signal is given by the controller sensing the tension motor beginning to stall b. An internal timer times out. TR-5-C 3-5 OPERATOR AND TECHNICAL INFORMATION Operating and Functional Description (Cont’d) Strap Melt (Optional) 14. When tension is complete, the sealer turns to “strap melt” position. While the sealer is rotating: The left gripper moves up to hold the strap in place. The tension arm moves down to disengage the tension motor. The tension motor stops. The heater moves in between the opposing strap surfaces. The knife gripper moves up to cut the strap and hold the strap against the heater to melt the strap surface. 15. The sealer stops in strap melt position after cam flag 4 activates, then passes the B13.1 sensor. 16. The sealer stays in “strap melt” position until an internal timer times out. Weld Cool 17. When “strap melt” is complete, the sealer turns to weld cooling position: The knife gripper moves down. The heater moves out The knife gripper moves back up to hold the ends of the strap together. 18. The sealer stops in pullback position after cam flag 5 activates, then passes the B13.1 sensor. 19. While the sealer shaft is stationary in weld cooling position the melted strap surfaces are pressed together for a preset time. 20. The sealer stays in weld cooling position until an internal timer times out. Return to Home Position 21. When the weld cooling is complete, the sealer turns to home position. While the sealer is rotating: All three grippers move down. The upper slide plate pulls back, allowing the strap to snap free of the sealer and up against the bundle. The track and slide plate close, activating the B11 sensor. 22. The sealer stops in home position after cam flag 1 activates, then passes the B13.1 sensor. 23. When the B11 and B13 sensors are both activated, the strap drive feeds strap around the track until the B1 sensor signals feed completion. TR-5-C 3-6 OPERATOR AND TECHNICAL INFORMATION Sealer Cam Flag Position FIGURE 3. Cam Flag Position Reference Drawing Cam Position (0) - Sealer Home Position Mechanically: • Slide plate and strap track are fully closed. • The right gripper is all the way down. Control Description: • Cam-flags 0 and 0A activate B13.1 and B13 respectively. • Sealer stops just after the trailing edge of cam-flag 0 passes B13.1. • B13 is still activated by cam-flag 0A. Cam Position (1) - Pullback Position Mechanically: • The right gripper is up; firmly pressed into the slide plate. • The tension arm is fully down. Control Description: • The trailing edge of cam-flag 0A passes B13. • Cam-flag 1 activates B13.1. • Sealer stops just after the trailing edge of cam-flag 1 passes B13.1. Cam Position (2) - Tension Position Mechanically: • The tension arm is fully up; tension rollers are pressed together. • The left gripper is down. Control Description: • Cam-flag 2 activates B13.1. • Sealer stops just after the trailing edge of cam-flag 2 passes B13.1. TR-5-C 3-7 OPERATOR AND TECHNICAL INFORMATION Sealer Cam Flag Position (Cont’d) Cam Position (3) - Strap Melt Mechanically: • • • • The left gripper is up; firmly pressed into the slide plate. The strap has been cutoff. Heater is fully forward into the sealer. The knife is fully up pressing both ends of the strap onto the heater. Control Description: • Cam-flag 3 activates B13.1. • Sealer stops just after the trailing edge of cam-flag 3 passes B13.1. Cam Position (4) - Weld Cooling Position Mechanically: • The heater has withdrawn from the weld area. • The knife is up; firmly pressing the molten strap surfaces together under the slide plate. Control Description: • Cam-flag 4 activates B13.1. • Sealer stops just after the trailing edge of cam-flag 4 passes B13.1. Cam Position (5) - Strap Release Position Mechanically: • All grippers are down. • Slide plate is fully retracted. Control Description: • Cam-flag 5 activates B13.1 • Sealer stops just after the trailing edge of cam-flag 5 passes B13.1. Cam Position (0A) - Track Open Position (Sealer Reverse) Mechanically: • The slide plate and strap track are fully open. • Both grippers and the knife are down. • Strap is not cutoff. Control Description: • The sealer runs in the reverse direction. • B13 is activated by cam-flag 0A. • Sealer stops when the trailing edges of cam-flag 0A pass B13. TR-5-C 3-8 TROUBLESHOOTING Chapter 4 TR-5-C 4-1 TROUBLESHOOTING 24V DC Heater Troubleshooting FIGURE 1. Brown White Green Blue Ground Note: Make Sure All Connections Are Tight. Loose Connections Will Cause Damage To Both The Heater And Controller. Note: The Plug Must Be Removed To Check The Heater Element. Ohms Readings: Heater Element: 5 to 6 Ohms (Brown to Blue) Sensor: about .1 to .8 Ohms @ room temperature (White to Green) Sensor: about 38-44 Ohms @ operating temperature. (White to Green) Note: Also Check Sensor And Element Wires To Ground LED Indicators On Controller: Solid Red: Fault - Indicating a possible open or short circuit across the element or sensor. (Output Signal is off.) Solid Red and Green: Heater under desired temperature. Solid Green: Heater coming to temperature. (Output signal is off) Green Flashing: Heater at weld temperature. (Output signal is on.) Part Numbers: Heater Complete: 2902-013000-00 Controller: ME 4485 Controller Terminals: Red LED 1. Temperature Sensor White (-) Green LED 2. Temperature Sensor Green (+) 3. +24VDC 4. Heater Element Blue 5. Heater Element Brown 6. 0 V DC (Ground) 7. Relay Input: 24V DC 8. Relay Output: 3A max. TR-5-C 4-2 1 2 3 4 5 6 7 8 Potentiometer Temperature Adjustment TROUBLESHOOTING Strap Track Details for Troubleshooting Figure 2 Open Strap Track Figure 1 Upper Strap Guide Detail A L X B M C J C Figure 4 Feed/Pull Back Pressure Roller Assembly (A) and Tension Roller Assembly (G) Removed. Figure 3 Closed Strap Track A D X I D H K C E E F F G G TR-5-C 4-3 TROUBLESHOOTING Troubleshooting List Trouble Strap not feeding into the strap track. Cause Strap jammed in the upper strap guide. Remedy 1. Turn main switch (Q1) off. 2. Open the conveyor swing table. 3. Swing the feed pull-back pressure roller assembly (A) open by unhooking spring lever (B). This allows the feed pull-back pressure roller assembly to relieve pressure on the feed wheel. Foreign particles like tape, strap pieces or dust build-up are clogging up the strap drive area. 4. While turning the feed wheel (C) counter-clockwise with your left hand, while holding the strap (X) down with your finger from your right hand creating a loop. 5. Use the loop to pull any jammed strap out of the sealer and top guide. 6. After all jams are cleared, cut the strap and re-thread into the machine. 1. Turn the main switch (Q1) off. 2. Open the conveyor swing table. 3. Swing the feed pull-back pressure roller assembly open, by unhooking spring lever (B), allowing the feed pull-back pressure roller assembly to relieve pressure on the feed wheel. (C) 4. Unhook the safety clip (D) and pull out bolt (E). 5. Remove rocker arm (F). 6. Remove tension pressure roller assembly (G) allowing access to the lower strap guide (H). 7. With the strap track open, remove the two hex screws (L) on top of strap guide (J), and pull out the cover plate. 8. Clean the guide, making sure to remove all dirt and strap deposits. Strap Sensor (B1) Finger or pin is caked with strap dust. TR-5-C 4-4 9. Remove the two bolt holes (K) of the lower strap guide (H) and remove the guide. 1. Remove all dust and debris. Make sure the pin and strap sensor finger move freely. 2. Check sensor B1 for the proper adjustment or if it is defective. TROUBLESHOOTING Troubleshooting List (Cont’d) Trouble Strap does not feed into the strap track. Cause Upper strap guide and/or strap track infeed guides are blocked, loose, or incorrectly adjusted. Remedy Clean all debris from upper strap guide. Make sure guide is properly aligned and tightened. Strap track or slide plate not fully closed. Sensor B11 is not activated. 1. Make sure the strap track and slide plate are fully closed. 2. Check proximity sensor B11 at input E06. Make sure that the sensor is not damaged or misadjusted. 3. Adjust the sensor bracket to have the light off when the strap track is open approximately 1/8" and the slide plates are fully closed. Clean all debris from strap track. Strap track is blocked. Strap track is spaced incorrectly from track frame, spitting the strap out during the strap feeding. Make sure to align the inner strap track to the track frame so there is no gap when the track is in its full closed position. Use alignment screws. Strap sensor B1 not adjusted properly, or is defective. 1. Check cables and adjustment. Strap feed, pull-back motor or cables bad or defective. Sealer is not in home position. Strap does not pull-back when sealer cycle starts 2. Check input E00. 3. Adjust the strap sensor B1 to have light "on" when the strap sensor flag (1) is pushed toward the sensor, 2/3 of total travel distance. Check cables for damage. Check output A1.6. Make sure the right gripper is in the down position. Reference position to the timing mark. Check the right gripper spring. A gripper is sticking, not following the cam. A gripper in the up position does not allow the strap to feed. Clean all debris from grippers. Check gripper spring, and lubricate all grippers with light 3 in 1 oil regularly. Strap feed, pull-back motor or cables bad or defective Strap jammed in upper or lower strap guide. Check cables for damage. Check output A1.1. Clean all debris from guides. Make sure the strap does not bind when being moved through guides. TR-5-C 4-5 TROUBLESHOOTING Troubleshooting List (Cont’d) B1 B11 B13.1 B13 Trouble Strap does not feed into sealer. Feed motor tries to feed, with strap in the accumulator. Strap does not feed into the sealer. Feed motor tries to feed. No strap is in the accumulator. Cause Feed motor pressure roller assembly not providing enough pressure, or roller doesn't spin freely. Lower strap guide is blocked or incorrectly adjusted. Remedy Clean all debris from roller assembly. Make sure that the spring is properly connected. Strap is stuck on the dispenser, wedged into the side. Make sure the strap coil is in good shape and there are no gaps between the coil and the cardboard dispenser discs. Clean all debris from guide. Adjust so guide opening is aligned with lower strap guide opening. Make sure all screws are tight. Accumulator fill strap guide is blocked or incorrectly adjusted. Dispenser brake or connection is bad or defective. Lower strap guide is loose or tension roller and/or tension pressure roller is touching the guide. TR-5-C 4-6 Clean all debris from guide. Make sure that the lower strap guide, strap opening is aligned with the accumulator exit opening. Check output A2.3. It must be on to release the brake when filling the accumulator. Make sure the guide is tight and is properly aligned. The tension and tension pressure roller should not be touching the guide. TROUBLESHOOTING Troubleshooting List (Cont’d) Trouble Strap does not feed into the sealer. Motor is not turning. Strap pulls out of the sealer during the pull-back and/or tension cycle. Strap cycle will not start. Cause Strap track or slide plate are open. Strap feed sensor B1 is not properly adjusted or it is defective. Remedy Proximity sensor B11 is not activated. Check input E06. Make sure sensor flag on slide plate is adjusted correctly, and the strap track is closed. Clean the sensor flag area. Check input E04. Feed motor connection is bad, or motor is bad. Check cable and connections. Check output A01. A14. Slide plate gib is loose allowing the slide plate to move up when right gripper moves up. The two ribs on the bottom of the slide plate are worn or damaged. Upper slide plate is cracked or damaged. Align the slide plate and tighten both left and right gibs. Make sure slide plate moves freely. Replace the upper portion of the slide plate. Check slide plate for damage and cracks. Replace the upper portion of the slide plate. Clean all debris from sealer grippers area. Right gripper does not move up enough to grip the strap to the slide plate. Check the head of the right gripper. Make sure that it is not damaged. Check that the internal spring of the right gripper is not damaged. Check the right gripper cam and cam follower for damage. Early signal to B1 sensor is causing the strap to stop short of the sealer area. No strap for the right gripper to clamp. Check sensor B1 for proper adjustment or if it is defective. Heater controller is bad or defective. Proper machine operation not selected. Check input E4.0. Sealer motor or connection is bad. Check if desired machine operation is selected on the control panel. Check cables and connections. Check output A1.3 and A1.4. TR-5-C 4-7 TROUBLESHOOTING Troubleshooting List (Cont’d) Trouble During sealer cycle, the strap weld pops apart. Cause Exhaust fan is replaced and installed reverse. Remedy Air flow from the exhaust fan is in the wrong direction. Air should blow away from the heater. The heater is misaligned. Screw on knife-gripper is not flush with the knife head. Adequate and even pressure is not being obtained. Slide plate is cracked. Adequate pressure Is not obtained between the grippers and upper slide plate. The heater should be adjusted. Grind screw flush, but do not grind the top of the knife-gripper head. Tension pressure roller arm does not move freely. Spring lever out of adjustment. Pressure roller lever is binding on pivot shaft. Clean all debris from pressure roller area. Make sure there is adequate spacing behind the lever on the pivot shaft. Tension roller or tension pressure roller is hitting against the lower strap guide. Tension motor cable connection is bad, or cable is damaged. The motor is defective. Adjust lower strap guide so both rollers are free in neutral and tension position. Check cables for damage. Check output A1.2. Strap does not pull back when sealer cycle starts, but makes a complete weld. Strap feeding too hard causing a kink in the strap, not allowing the strap to be pulled back. Check pressure on the feed spring of the rocker. Sealer is not in home position. Sensor flag is out of adjustment, or sensor is defective. Check proximity sensor B13 & B13.1. Check inputs E01, E03. Make sure the sensor flags are in their proper position. Machine does not seem to tension or tensions sporadically. TR-5-C 4-8 Replace the upper slide plate. SHIPPING PROCEDURE Chapter 5 TR-5-C 5-1 SHIPPING PROCEDURE Shipping Protection • The strapping machine is shipped on a pallet. • With metal straps, the machine is fastened to the pallet to prevent sliding. • In order to protect it during transport, the strapping machine is shrink-wrapped in plastic film such that it is protected against spray water. Note: To remove the machine from the pallet, cut metal straps. ! Caution: Care Should Be Taken When Cutting Or Disposing Of Metal Strapping. Wear Proper Clothing Including Gloves And Safety Glasses. Dispose Of Loose Strapping Immediately. TR-5-C 5-2 Parts Identification Chapter 6 Sealer Component Assembly 0660-622000-00 0660-624000-00 0660-626000-00 0660-628000-00 6-1 (5mm Strap) 0660-623000-00 (6mm Strap) (7mm Strap) 0660-625000-00 (8mm Strap) (9mm Strap) 0660-627000-00 (10mm Strap) (12mm Strap) Sealer Components Assembly (5mm Strap) 0660-622000-00 Item 2 5/20/2011 Part Number 2902-010200-00 Description Slide Plate Assembly Qty 1 3 1652-610400-00 Gripper Assembly 1 4 0660-622100-00 Sealer Housing 1 6 1652-610600-00 Slide Plate Lever Assembly 1 8 2902-013000-00 Heater Assembly 1 9 2902-652100-00 Strap Drive Assembly 1 10 0660-610300-00 Sealer Drive Assembly 1 11 3105-610320-00 Cam Flag Assembly 1 Notes 5-7mm Strap 5 & 6mm Strap 5mm Strap Sealer Components Assembly (6mm Strap) 0660-623000-00 Item Part Number 5/20/2011 2 2902-010200-00 Description Slide Plate Assembly Qty 3 1652-610400-00 Gripper Assembly 1 4 0660-622100-00 Sealer Housing 1 6 1652-610600-00 Slide Plate Lever Assembly 1 8 2902-013000-00 Heater Assembly 1 9 2902-653100-00 Strap Drive Assembly 1 10 0660-610300-00 Sealer Drive Assembly 1 17 3105-610320-00 Cam Flag Assembly 1 1 Notes 5-7mm Strap 5 & 6mm Strap 6mm Strap 6-2 Sealer Housing Assembly 0660-622100-00 0660-624100-00 0660-626100-00 6-3 (5-6mm Strap) (7-8mm Strap) (9-12mm Strap) 6-4 Cam Shaft Assembly 2902-011001-00 6-5 11/27/2001 Sealer Cam Shaft Assembly 2902-011001-00 Item Part Number 1 2 3 4 5 6 15 16 17 18 19 2902-011001-01 2902-010101-02 2902-010101-03 2902-010101-04 2902-010101-07 2902-010101-06 NT 36 NT 7 NT 1582 2910-00101-01 NT 565 Description: Main Shaft Left Gripper Cam (Cam 34) Knife-Gripper Cam (Cam 35) Right Gripper Cam (Cam 36) Short Slide Plate Cam (Cam 39) Heater Cam (Cam 38) Key External Retaining Ring Spacer Main Shaft Spacer Qty 1 1 1 1 1 1 2 3 1 1 1 8/2/2010 Notes: 5 & 6mm Strap 7-12mm Strap 7-12mm Strap 6-6 Cam Flag Disc Assembly 3105-610320-00 6-7 07/20/2006 Cam Flag Disc Assembly 3105-610320-00 Item Part Number 1 2 3 4 10 11 3105-610320-01 3105-610320-02 1652-610320-03 1652-610320-04 NT 654 NT 2244 Description: Track Opener Cam Cam Flag Disc Cam Flag Spacer Hex Head Screw Rosette Washer Qty 5/10/2006 Notes: 1 1 1 1 4 4 6-8 Strap Drive Assembly 2902-652100-00 2902-654100-00 2902-656100-00 2902-658100-00 6-9 (5mm Strap) (7mm Strap) (9mm Strap) (12mm Strap) 2902-653100-00 (6mm Strap) 2902-655100-00 (8mm Strap) 2902-657100-00 (10mm Strap) Strap Drive Assembly (5mm Strap) 2902-652100-00 Item 10/19/2011 Part Number Description Qty Notes 1 1652-610512-00 Strap Guide Assembly 1 2 1652-610520-00 Motor Mounting Bracket 1 3 1652-610532-00 Feed Pull-Back Pressure Roller Assembly 1 5-10mm Strap 4 1652-610542-00 Tension Roller Assembly 1 5mm Strap 5 2902-652110-00 Feed/Pull-Back Motor Assembly 1 6 2902-652120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-01 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 19 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 5mm Strap Strap Drive Assembly (6mm Strap) 2902-653100-00 Item Part Number 10/19/2011 Description Qty Notes 1 1652-610513-00 Strap Guide Assembly 1 2 1652-610520-00 Motor Mounting Bracket 1 6mm Strap 3 1652-610532-00 Feed/Pull-Back Pressure Roller Assembly 1 5-10mm Strap 4 1652-610543-00 Tension Roller Assembly 1 6mm Strap 5 2902-653110-00 Feed/Pull-Back Motor Assembly 1 6 2902-653120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-01 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 19 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 6-10 Strap Drive Assembly (7mm Strap) 2902-654100-00 Item 10/19/2011 Part Number Description Qty Notes 1 1652-610514-00 Strap Guide Assembly 1 2 1652-610520-00 Motor Mounting Bracket 1 3 1652-610532-00 Feed/Pull-Back Pressure Roller Assembly 1 5-10mm Strap 4 1652-610544-00 Tension Roller Assembly 1 7mm Strap 5 2902-654110-00 Feed/Pull-Back Motor Assembly 1 6 2902-654120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-01 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 339 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 7mm Strap Strap Drive Assembly (8mm Strap) 2902-655100-00 Item 10/19/2011 Part Number Description 1 1652-610515-00 Strap Guide Assembly 1 2 1652-610520-00 Motor Mounting Bracket 1 3 1652-610532-00 Feed/Pull-Back Pressure Roller Assembly 1 5-10mm Strap 4 1652-610545-00 Tension Roller Assembly 1 8mm Strap 5 2902-655110-00 Feed/Pull-Back Motor Assembly 1 6 2902-655120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-05 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 339 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 6-11 Qty Notes 8mm Strap Strap Drive Assembly (9mm Strap) 2902-656100-00 Item 10/19/2011 Part Number Description 1 1652-610516-00 Strap Guide Assembly Qty 1 Notes 2 1652-610520-00 Motor Mounting Bracket 1 3 1652-610532-00 Feed/Pull-Back Pressure Roller Assembly 1 5-10mm Strap 4 1652-610546-00 Tension Roller Assembly 1 9mm Strap 5 2902-656110-00 Feed/Pull-Back Motor Assembly 1 6 2902-656120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-05 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 339 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 9mm Strap Strap Drive Assembly (10mm Strap) 2902-657100-00 Item 10/19/2011 Part Number Description 1 1652-610517-00 Strap Guide Assembly Qty 1 Notes 2 1652-610520-00 Motor Mounting Bracket 1 3 1652-610532-00 Feed/Pull-Back Pressure Roller Assembly 1 5-10mm Strap 4 1652-610547-00 Tension Roller Assembly 1 10mm Strap 5 2902-657110-00 Feed/Pull-Back Motor Assembly 1 6 2902-657120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-05 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 339 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 10mm Strap 6-12 Strap Drive Assembly (12mm Strap) 2902-658100-00 Item 10/19/2011 Part Number Description 1 1652-610518-00 Strap Guide Assembly 1 2 1652-610520-00 Motor Mounting Bracket 1 3 1652-610534-00 Feed/Pull-Back Pressure Roller Assembly 1 12mm Strap 4 1652-610548-00 Tension Roller Assembly 1 12mm Strap 5 2902-658110-00 Feed/Pull-Back Motor Assembly 1 6 2902-658120-00 Tension Motor Assembly 1 10 0202-040000-29 Thrust Washer 1 11 2901-011100-06 Strap Guide 1 30 NT 2753 Shoulder Bolt 2 31 NT 2752 Shoulder Bolt 2 32 NT 22 Socket Cap Screw 3 33 NT 66 Lock Washer 2 34 NT 339 Washer 1 35 NT 2245 Lock Washer 1 50 NT 591 Spiral Pin 1 51 NT 198 Flat Head Screw 1 52 NT 19 Washer 1 54 NT 1650 Dowel Pin 1 6-13 Qty Notes 12mm Strap 6-14 Feed/Pull-Back Motor Assembly 2902-652110-00 2902-654110-00 2902-656110-00 2902-658110-00 6-15 (5mm Strap) (7mm Strap) (9mm Strap) (12mm Strap) 2902-653110-00 (6mm Strap) 2902-655110-00 (8mm Strap) 2902-657110-00 (10mm Strap) Feed/Pull-Back Motor Assembly (5mm Strap) 10/18/2011 2902-652110-00 Item Part Number Description Qty 1 ME 7256 Feed/Pull-Back Motor 1 2 2901-010900-01 Feed Roller 1 10 2901-014010-00 Spacer 1 15 NT 2321 Thin Hex Jam Nut 1 16 NT 80 Key 1 17 NT 176 Lock Washer 4 18 NT 179 Socket Cap Screw 4 19 NT 23 Socket Cap Screw 2 20 ME 4128 Motor Cable 1 Notes 5mm Strap Feed/Pull-Back Motor Assembly (6mm Strap) 2902-653110-00 Item 10/18/2011 Part Number Description Qty 1 ME 7256 Feed/Pull-Back Motor 1 2 1620-016000-17 Feed Roller 1 10 2901-014010-00 Spacer 1 15 NT 2321 Thin Hex Jam Nut 1 16 NT 80 Key 1 17 NT 176 Lock Washer 4 18 NT 179 Socket Cap Screw 4 19 NT 23 Socket Cap Screw 2 20 ME 4128 Motor Cable 1 Notes 6mm Strap Feed/Pull-Back Motor Assembly (7mm Strap) 2902-654110-00 Item 10/18/2011 Part Number Description Qty 1 ME 7256 Feed/Pull-Back Motor 1 2 2902-010910-07 Feed Roller 1 10 2901-014010-00 Spacer 1 15 NT 2321 Thin Hex Jam Nut 1 16 NT 80 Key 1 17 NT 176 Lock Washer 4 18 NT 27 Socket Cap Screw 4 19 NT 179 Socket Cap Screw 2 20 ME 4128 Motor Cable 1 Notes 7mm Strap Feed/Pull-Back Motor Assembly (8mm Strap) 2902-655110-00 Item 10/18/2011 Part Number Description 1 ME 7256 Feed/Pull-Back Motor Qty 1 2 1620-016000-45 Feed Roller 1 10 2901-014010-00 Spacer 1 15 NT 2321 Thin Hex Jam Nut 1 16 NT 80 Key 1 17 NT 176 Lock Washer 4 18 NT 179 Socket Cap Screw 4 19 NT 23 Socket Cap Screw 2 20 ME 4128 Motor Cable 1 Notes 8mm Strap 6-16 Feed/Pull-Back Motor Assembly (9mm Strap) 2902-656110-00 Item Part Number 10/18/2011 Description Qty 1 ME 7256 Feed/Pull-Back Motor 1 2 2902-010910-09 Feed Roller 1 10 2901-014010-00 Spacer 1 15 NT 2321 Thin Hex Jam Nut 1 16 NT 80 Key 1 17 NT 176 Lock Washer 4 18 NT 179 Socket Cap Screw 4 19 NT 23 Socket Cap Screw 2 20 ME 4128 Motor Cable 1 Notes 9mm Strap Feed/Pull-Back Motor Assembly (10mm Strap) 2902‐657110‐00 Item Part Number 1 ME 7256 2 1620‐016000‐46 10 2901‐014010‐00 15 NT 2321 16 NT 80 17 NT 176 18 NT 179 19 NT 23 20 ME 4128 Description Feed/Pull-Back Motor Feed Roller Spacer Thin Hex Jam Nut Key Lock Washer Socket Cap Screw Socket Cap Screw Motor Cable Qty 1 1 1 1 1 4 4 2 1 10/18/2011 Notes 10mm Strap Feed/Pull-Back Motor Assembly (12mm Strap) 2902-658110-00 Item 6-17 10/18/2011 Part Number Description Qty 1 ME 7256 Feed/Pull-Back Motor 1 2 1620-016000-47 Feed Roller 1 10 2901-014010-00 Spacer 1 15 NT 2321 Thin Hex Jam Nut 1 16 NT 80 Key 1 17 NT 176 Lock Washer 4 18 NT 179 Socket Cap Screw 4 19 NT 23 Socket Cap Screw 2 20 ME 4128 Motor Cable 1 Notes 12mm Strap Notes: 6-18 Tension Motor Assembly 2902-652120-00 (5mm Strap) 2902-653120-00 (6mm Strap) 6-19 Tension Motor Assembly (5mm Strap) 2902-652120-00 Item Part Number 10/20/2011 Description Qty 1 2901-011000-01 Tension Roller 1 2 2901-011000-07 Gear 1 3 0401-014100-15 Limit Disc 1 11 NT 718 Precision Shim 1 12 NT 270 Flat Head Screw 1 14 NT 327 Precision Shim 1 15 ME 6047 Gear Motor 24 V/DC - brushless 1 17 NT 74 Lock Washer 4 18 NT 98 ME 4128 Socket Cap Screw Motor Cable 4 19 Notes 5mm Strap as needed as needed 1 Tension Motor Assembly (6mm Strap) 2902-653120-00 Item 10/20/2011 Part Number Description Qty 1 2901-011000-04 Tension Roller 1 2 2901-011000-07 Gear 1 3 0401-014100-15 Limit Disc 1 11 NT 718 Precision Shim 1 12 NT 270 Flat Head Screw 1 14 NT 327 Precision Shim 1 15 ME 6047 Gear Motor 24 V/DC - brushless 1 17 NT 74 Lock Washer 4 18 NT 98 4 19 ME 4128 Socket Cap Screw Motor Cable Notes 6mm Strap as needed as needed 1 6-20 Gripper Assembly 1652-610400-00 6-21 12/01/2004 Gripper Assembly 1652-610400-00 Item Part Number 1 11 24 0401-013000-01 2902-010310-00 1652-610401-00 Description: Left Gripper Assembly Knife Gripper Assembly Right Gripper Assembly Qty 8/9/2005 Notes: 1 1 1 6-22 Left Gripper Assembly 0401-013000-01 6-23 08/21/1997 LEFT GRIPPER ASSEMBLY 0401-013000-01 Item 2 3 4 6 8 Part Number: 0101-013000-01 0401-013000-10 0101-013000-08 0101-013000-10 NT 181 Description: Left Clamp Bar Cam Roller Holder Compression Spring Spring Pin Split Pin Qty: 1 1 1 1 1 4/20/2001 Notes: 6-24 Knife Bar Assembly 2902-010310-00 6-25 03/07/2003 KNIFE GRIPPER ASSEMBLY 2902-0103100-00 Item 1 2 3 4 5 6 15 16 Part Number: 2902-010310-01 2902-010310-02 0101-013000-08 0101-013000-10 0101-013000-20 1004-0074 NT 181 NT 179 Description: Knife Bar Knife Compression Spring Spring Pin Roller Holder Compression Spring Split Pin Socket Cap Screw 4/20/2001 Modified 3/7/2003 Qty: Notes: 1 1 1 Old Heaters w/ Strap Thickness < .6mm 1 1 1 All 2003 Heaters / Stap Thickness > .6mm 1 1 6-26 Right Gripper Assembly 1652-610401-00 6-27 01/01/2005 Right Gripper Assembly 1652-610401-00 Item Part Number 25 26 27 29 31 0101-013000-04 0101-013000-20 0101-013000-08 0101-013000-12 NT 181 Description: Right Gripper Bar Roller Housing Compression Spring Bolt Roll Pin Qty 2/16/2005 Notes: 1 1 1 1 1 6-28 Sealer Drive Assembly 0660-610300-00 6-29 06/01/2008 Sealer Drive Assembly 0660-610300-00 Item Part Number 1 6 7 8 9 10 12 16 17 18 19 20 31 32 33 34 40 42 45 46 48 49 52 54 55 56 57 58 61 62 2902-011001-00 2901-010100-06 2901-010100-07 2901-010100-08 2902-013200-00 0202-040000-29 2650-082000-16 2902-011000-10 1620-011000-17 2902-011300-10 2902-011300-12 0401-082000-14 NT 544 NT 567 NT 1960 NT 66 NT 14 NT 934 ME 5134 NT 175 NT 935 NT 447 NT 891 NT 2165 NT 309 NT 58 NT 651 NT 13 NT 16 NT 61 Description Cam Shaft Assembly Tension Cam Bearing Block Hitch Pin Spring Plate Heater Arm Assembly Retaining Washer Eye Bolt Sealer Mounting Block Hand Wheel Pivot Block Hex Head Screw Eye Bolt Key Tension Spring Bearing Lock Washer Hex Nut Hex Head Screw Gear Motor - 24V/DC - brushless Hex Head Screw Hex Head Screw Low Head Socket Cap Screw Set Screw Flange Bushing Washer Bearing Flat Head Screw Hex Nut Hex Nut Lock Washer Qty 3/10/2009 Notes 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 7 4 3 1 1 1 1 1 2 1 1 1 1 1 1 6-30 Strap Guide Assembly 1652-610512-00 (5mm Strap) 1652-610514-00 (7mm Strap) 1652-610516-00 (9mm Strap) 1652-610518-00 (12mm Strap) 6-31 1652-610513-00 (6mm Strap) 1652-610515-00 (8mm Strap) 1652-610517-00 (10mm Strap) Strap Guide Assembly (5mm Strap) 1652-610512-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 2902-011700-01 2902-011720-00 2902-011700-10 2902-011700-21 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-12 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Strap Guide Assembly (6mm Strap) 1652-610513-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 2902-011700-02 2902-011730-00 2902-011700-10 2902-011700-22 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-15 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 5/4/2005 Notes: 5mm Strap 5mm Strap 5mm Strap 5mm Strap 5mm Strap 5/4/2005 Notes: 6mm Strap 6mm Strap 6mm Strap 6mm Strap 6-32 Strap Guide Assembly (7mm Strap) 1652-610514-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 2902-011700-03 2902-011740-00 2902-011700-10 2902-011700-23 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-16 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Strap Guide Assembly (8mm Strap) 1652-610515-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 6-33 2902-011700-04 2902-011750-00 2902-011700-10 2902-011700-24 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-17 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 5/4/2005 Notes: 7mm Strap 7mm Strap 7mm Strap 7mm Strap 5/4/2005 Notes: 8mm Strap 8mm Strap 8mm Strap 8mm Strap Strap Guide Assembly (9mm Strap) 1652-610516-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 2902-011700-05 2902-011760-00 2902-011700-10 2902-011700-25 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-18 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Strap Guide Assembly (10mm Strap) 1652-610517-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 2902-011700-06 2902-011770-00 2902-011700-10 2902-011700-26 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-19 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 5/4/2005 Notes: 9mm Strap 9mm Strap 9mm Strap 9mm Strap 5/4/2005 Notes: 10mm Strap 10mm Strap 10mm Strap 10mm Strap 6-34 Strap Guide Assembly (12mm Strap) 1652-610518-00 Item Part Number Description: 8 9 10 16 30 33 34 49 64 66 67 68 69 70 71 72 73 74 6-35 2902-011700-07 2902-011780-00 2902-011700-10 2902-011700-27 2902-011700-08 2902-011700-13 2902-011700-14 2902-011700-20 NT 66 NT 3078 NT 3077 NT 456 NT 474 NT 72 NT 246 NT 79 ME 3572 NT 12 Upper Strap Guide Base Upper Strap Guide Cover Sleeve Strap Guide Lower Swing Clamp Sleeve Hex Head Screw Strap Guide Cover - Lower Lock Washer Compression Spring Compression Spring Flat Head Screw Nylock Nut Washer Thin Hex Nut Hex Head Screw Bushing Washer Qty 1 1 2 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 5/4/2005 Notes: 12mm Strap 12mm Strap 12mm Strap 12mm Strap Notes: 6-36 Strap Drive Motor Housing Assembly 1652-610520-00 6-37 03/28/2006 Strap Drive Motor Housing Assembly 1652-610520-00 Item Part Number Description: 11 22 41 56 57 2902-010900-01 2901-010400-05 2901-010400-06 NT 73 NT 153 Motor Housing Assembly Bolt Shaft Bolt Shaft Hex Nut Lock Washer Qty 3/29/2006 Notes: 1 1 1 2 2 6-38 Feed/Pull-Back Pressure Roller Assembly 1652-610532-00 (5-10mm Strap) 1652-610534-00 (12mm Strap) 6-39 Feed/Pull-Back Pressure Roller Assembly (5-10mm Strap) 1652-610532-00 Item Part Number Description: 2 14 17 18 19 20 21 22 27 28 29 30 2901-011100-02 2670-014100-15 2902-011900-12 2670-014100-18 NT 3 NT 46 NT 1828 NT 973 NT 66 NT 461 NT 454 NT 44 Roller Housing Shaft Leaf Spring Pressure Roller Snap Ring Bearing Flange Bushing Set Screw Lock Washer Precision Shim Ring Spacer Socket Cap Screw Feed/Pull-Back Pressure Roller Assembly (12mm Strap) 1652-610534-00 Item Part Number Description: 2 14 17 18 19 20 21 22 27 28 29 30 2901-011100-02 2670-014100-15 2902-011900-12 2901-011100-07 NT 3 NT 46 NT 1828 NT 973 NT 66 NT 461 NT 454 NT 44 Roller Housing Shaft Leaf Spring Pressure Roller Snap Ring Bearing Flange Bushing Set Screw Lock Washer Precision Shim Ring Spacer Socket Cap Screw Qty 7/8/2011 Notes: 1 1 1 1 2 2 2 1 2 2 1 2 Qty 7/8/2011 Notes: 1 1 1 1 2 2 2 1 2 2 1 2 6-40 Tension Roller Assembly 1652-610542-00 (5mm Strap) 1652-610544-00 (7mm Strap) 1652-610546-00 (9mm Strap) 1652-610548-00 (12mm Strap) 6-41 1652-610543-00 (6mm Strap) 1652-610545-00 (8mm Strap) 1652-610547-00 (10mm Strap) Tension Roller Assembly (5mm Strap) 1652-610542-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 2901-011201-00 2901-011200-03 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 530 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Tension Roller Assembly (6mm Strap) 1652-610543-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 2901-011201-00 1620-016000-14 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 530 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 10/15/2007 Notes: 5mm Strap 10/15/2007 Notes: 6mm Strap 1 6-42 Tension Roller Assembly (7mm Strap) 1652-610544-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 2901-011201-00 2901-011200-05 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 530 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Tension Roller Assembly (8mm Strap) 1652-610545-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 6-43 2901-011201-00 1620-016000-15 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 661 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 5/23/2006 Notes: 7 mm Strap 5/23/2006 Notes: 8mm Strap Tension Roller Assembly (9mm Strap) 1652-610546-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 2901-011201-00 2901-011200-09 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 661 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Tension Roller Assembly (10mm Strap) 1652-610547-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 2901-011201-00 1620-016000-18 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 661 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 5/23/2006 Notes: 9mm Strap 5/23/2006 Notes: 10mm Strap 6-44 Tension Roller Assembly (12mm Strap) 1652-610548-00 Item Part Number Description: 1 8 11 12 14 15 20 21 22 23 24 25 26 28 29 30 31 32 33 34 6-45 2901-011201-00 1620-016000-23 2901-011200-01 2901-011200-02 2901-011200-04 0401-014200-06 NT 2349 NT 389 NT 101 NT 61 NT 16 NT 119 NT 14 NT 934 NT 445 NT 2348 NT 661 NT 995 NT 1053 NT 1052 Spring Lever Gear Roller Pivot Bar Casting Pivot Shaft Shaft Bolt Spring Guide Collar Bushing Bearing External Retaining Ring Lock Washer Hex Nut Hex Bolt Hex Nut Hex Head Screw Nylock Nut Collar Bushing Compression Spring Internal Retaining Ring Spacer Precision Shim Ring Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 10/15/2007 Notes: 12mm Strap Notes: 6-46 Slide Plate Assembly (With Alignment Block) 2902-010200-00 6-47 11/27/2001 SLIDE PLATE ASSEMBLY (WITH ALIGNMENT BLOCK) 2902-010200-00 Item 1 2 7 8 9 10 11 12 21 22 23 Part Number: 2125-012000-01 2125-012000-02 2902-010200-01 0101-012000-01 0401-012000-04 0401-012000-05 0101-012000-05 0101-012100-01 NT 522 NT 663 NT 891 Description: Strap Sensor Flag Flag Pin Lower Slide Plate Top Slide Plate Shoulder Bolt Plastic Washer Wide Bumper Ring Lower Slide Plate Bushing Compression Spring Set Screw Qty: 1 1 1 1 1 1 1 1 2 1 1 3/19/2002 Notes: 5-10mm Strap 12mm Strap 6-48 Slide Plate Lever Assembly 1652-610600-00 6-49 12/01/2004 Slide Plate Lever Assembly 1652-610600-00 Item Part Number 3 7 35 36 37 38 39 43 0401-012100-03 0101-012100-07 NT 891 NT 14 NT 16 0120-012100-03 NT 568 NT 25 Description: Spring Post Slide Plate Lever Set Screw Hex Nut Hex Nut Dowel Pin Cam Follower Bushing Qty 8/4/2005 Notes: 1 1 1 1 1 1 1 2 6-50 Heater Assembly 2902-013000-00 6-51 02/22/2011 Heater Assembly 2902-013000-00 7/21/2011 Item 10 Part Number 2902-013000-10 Description 11 2902-013000-11 Heater Support Plate 1 12 2902-013000-12 Bushing 2 13 2902-012600-11 Heater Tongue 1 14 2902-012000-14 Spacer 2 15 2902-012600-12 Wire Bracket 1 20 NT 2570 Hex Head Screw 2 21 NT 737 Lock Screw 2 22 NT 3873 Socket Cap Screw 1 23 NT 2170 VA Flat Head Screw 1 24 NT 3418 Socket Cap Screw 2 25 NT 176 Lock Washer 2 27 NT 533 Lock Washer 5 29 NT 797 Washer 2 30 NT 33 VA Hex Nut 2 32 NT 474 Nylock Nut 2 33 NT 2058 Compression Spring 2 35 ME 1774 Terminal 1 36 NT 533 VA Lock Washer 1 37 NT 2132 VA Flat Head Screw 1 39 1006-0203 Socket Cap Screw 1 40 NT 2644 Socket Cap Screw 1 41 ME 660 Mounting Bracket 1 42 NT 500 Nylock Nut 1 Heater Mounting Bracket Qty 1 Notes 6-52 Heater Arm Assembly 2902-013200-00 6-53 11/01/2006 Heater Arm Assembly 2902-013200-00 Item Part Number 1 15 29 30 31 2902-013210-00 2902-012000-15 NT 406 NT 1634 NT 16 Description: Heater Arm Shaft External Retaining Ring Flange Hex Nut Qty 12/6/2006 Notes: 1 1 2 2 1 6-54 Exhaust Fan Assembly 2902-050000-00 6-55 01/01/2004 Exhaust Fan Assembly 2902-050000-00 Item Part Number 1 31 32 33 34 35 36 37 38 39 40 41 42 43 44 1620-085000-12 ME 1759 ME 1249 NT 23 NT 176 NT 72 NT 13 NT 27 NT 44 NT 66 NT 19 ME 803 ME 1658 ME 1449 ME 659 Description: Fan Bracket Exhaust Fan Fan Screen Socket Cap Screw Lock Washer Washer Hex Nut Socket Cap Screw Socket Cap Screw Lock Washer Washer Crimp Connector Crimp Connector Plastic Fan Screen Cable Clamp Qty 2/2/2009 Notes: 1 1 1 3 4 2 6 1 1 1 1 2 2 1 1 6-56 Machine Frame Assembly 0660-020200-00 6-57 02/17/2009 Machine Frame Assembly 0660-020200-00 Item Part Number 1 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0660-020210-00 0101-010000-17 0660-100200-10 0660-080600-11 0660-080600-10 0660-020100-10 0660-100600-10 0660-020200-11 0660-680100-12 0660-680100-13 0661-680100-10 0660-020200-12 NT 1358 NT 49 NT 61 NT 316 NT 100 NT 66 NT 19 NT 175 NT 240 NT 829 NT 65 NT 2376 NT 2749 NT 1 NT 1048 NT 88 NT 89 NT 592 Description Machine Frame Table Bumper Table Top Support Bracket Accumulator Fill Mounting Bracket Mounting Angle Sealer Adapter Plate Frame Support Cable Channel Frame Support Support Angle Frame Support Nut Plate Clinch Nut Hex Head Screw Lock Washer Washer Hex Head Screw Lock Washer Washer Hex Head Screw Socket Cap Screw Hex Head Screw Socket Cap Screw spiral locking pin Serrated Flange Nut Hex Head Screw Socket Cap Screw Thin Hex Nut Washer Oversized Washer Qty 1 1 4 1 1 1 1 1 1 1 1 2 4 16 26 28 6 11 7 4 4 6 4 4 6 1 1 2 2 4 10/15/2009 Notes for heat seal machine for sonixs machine 6-58 Machine Guard Assembly 0660-140200-00 6-59 07/03/2008 Machine Guard Assembly 0660-140200-00 Item Part Number 1 11 13 14 15 20 21 22 23 24 25 26 0660-140210-00 0660-140100-11 0660-140100-18 0660-140100-19 3124-110100-02 NT 451 NT 15 NT 61 NT 458 NT 145 NT 15 NT 1459 Description Side Guard Front & Rear Guard Front Cover Rear Cover Spacer Hex Head Screw Washer Lock Washer Nylock Nut Socket Cap Screw Washer Sheet Metal Screw Qty 2/20/2009 Notes 2 2 1 1 2 4 4 4 4 4 4 10 6-60 Machine Cover Assembly 0660-300200-00 6-61 05/01/2008 Machine Cover Assembly 0660-300200-00 Item Part Number 1 10 0660-300200-10 NT 3522 Description Qty Cover Panel Lock 2 4 4/30/2010 Notes 6-62 Caster Components Assembly Conveyor Height: 30.0in - 40in [762mm-1016mm] 0660-450200-00 06/28/2008 6-63 Caster Components Assembly 0660-450200-00 Item Part Number 1 2 5 12 13 14 3105-020440-00 3105-020450-00 0660-450200-12 NT 198 NT 815 NT 15 Description Swivel Caster Assembly Swivel Caster Assembly with Brake Caster Support Flat Head Screw Flat Head Screw Washer Qty 1/6/2010 Notes 2 2 4 16 4 4 6-64 Caster Frame Extension Assembly (Optional) Conveyor Height: 38.5in - 48in [978mm - 1219mm] 1050-1273 10/24/2011 6-65 Caster Extension Assembly (Assembly) Conveyor Height: 38.5in[978.0mm] to 48.0in [1219.0mm] 1050-1422 Item Part Number Description 1 2 3 4 5 6 0660-450400-25 0660-450410-00 1039-0105 NT 141 NT 15 NT 458 Skirt Frame Extension No Forklift Label Socket Cap Screw Washer Lock Nut Qty 10/25/2011 Notes 2 2 2 12 24 12 6-66 Swivel Caster Assembly 3105-020440-00 6-67 07/01/2005 Swivel Caster Assembly 3105-020440-00 Item Part Number 2 10 15 16 0601-025200-00 3105-020400-10 NT 2154 NT 1771 Description: Threaded Rod Support Washer Hex Nut Swivel Caster without Brake Qty 8/31/2005 Notes: 1 1 1 1 6-68 Swivel Caster Assembly with Brake 3105-020450-00 6-69 07/01/2005 Swivel Caster Assembly with Brake 3105-020450-00 Item Part Number Description: 2 10 15 16 0601-025200-00 3105-020400-10 NT 2154 NT 1772 Threaded Rod Spacer Hex Nut Swivel Caster with Brake Qty 8/31/2005 Notes: 1 1 1 1 6-70 Dispenser Brake Support Assembly 0660-030200-00 6-71 08/20/2009 Dispenser Brake Support Assembly 0660-030200-00 Item Part Number Description 1 5 10 13 14 17 26 40 41 42 43 44 45 52 73 79 80 86 87 89 93 100 101 0660-030110-00 0660-030200-10 1652-030321-00 0401-030000-07 0401-030000-08 1652-030400-14 1601-031000-15 NT 930 NT 81 NT 44 NT 19 NT 66 NT 200 1006-0340 NT 1358 NT 74 NT 61 NT 681 NT 717 NT 102 NT 545 ME 3862A00 ME 830 Brush Assembly Dispenser Support Bearing Shaft Spacer Ring Brake Rotor Washer Socket Cap Screw Socket Cap Screw Socket Cap Screw Washer Lock Washer Socket Cap Screw Flat Head Screw Hex Head Clinch Nut Lock Washer Lock Washer Precision Shim Ring Precision Shim Ring E-Ring Key Dispenser Brake Grommet Qty 11/16/2009 Notes 1 1 1 1 2 1 1 3 1 4 4 5 1 3 3 3 1 1 1 1 2 1 1 6-72 Dispenser Bearing Block Assembly 1652-030321-00 6-73 04/26/2005 Dispenser Bearing Block Assembly 1652-030321-00 Item Part Number Description: 10 20 21 1652-030400-10 NT 192 NT 193 Dispenser Bearing Block Bearing Internal Retaining Ring Qty 5/2/2005 Notes: 1 2 2 6-74 Dispenser Assembly 1601-030700-00 6-75 08/01/2005 Dispenser Assembly 1601-030700-00 Item Part Number 1 10 11 12 14 21 22 31 32 33 34 35 36 37 38 39 40 41 1601-030210-00 1601-030200-10 1601-030200-11 1601-030200-12 1601-030200-14 1601-031000-22 1601-031000-13 NT 98 NT 12 NT 535 NT 3118 NT 3736 NT 612 NT 2060 NT 1397 NT 50 NT 993 NT 659 Description Bayonet Bearing Plate Dispenser Cover Dispenser Dispenser Foam Pad Shaft Leaf Spring Bell Housing Socket Cap Screw Washer Nylock Nut Hand Wheel Rubber Cushion "Arrow" Sticker Lens Head Screw Dowel Pin Snap Ring Washer Compression Spring Qty 9/2/2008 Notes 1 1 1 16 1 4 4 4 4 4 1 2 4 8 1 2 2 1 6-76 Accumulator Assembly (5mm Strap) 0660-070900-00-A 6-77 02/01/2010 Accumulator Assembly (5mm Strap) 0660-070900-00-A Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 70 71 0660-070900-10 0660-070220-00-A 0660-070230-00 0660-070900-14 0660-070300-13 0660-070300-11 0660-070200-30 0660-070900-29 0660-070900-27 0660-070900-23 2902-070000-15 0660-070900-12 0660-070200-22 0660-070900-11 0660-070200-18 4153-071800-11 4101-070100-21 2902-070000-19 2601-070000-26 NT 3 NT 72 NT 176 NT 41 NT 27 NT 459 NT 75 NT 661 NT 239 NT 240 NT 939 NT 1358 NT 2170 VA NT 92 NT 939 NT 445 NT 176 NT 95 NT 27 NT 41 NT 474 1006-0048 NT 309 NT 74 NT 8 ME 1356 ME 5824 Accumulator Back Plate Sensor Flag Assembly Proximity Sensor Bracket Assembly Nut Plate Strap Tube Mounting Plate Strap Tube Mounting Plate Strap Guide - Top Strap Guide - Left Strap Guide - Right Strap Guide Washer Threading Gate Strap Deflector Accumulator Cover Accumulator Cover Bottom Strip Accumulator Cover Lock Bearing Bolt Bushing Bumper Snap Retaining Ring Washer Lock Washer Cheese Head Screw Socket Cap Screw Socket Cap Screw Washer Compression Spring Hex Nut Socket Cap Screw Flat Head Screw Clinch Nut Flat Head Screw Socket Cap Screw Flat Head Screw Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Cheese Head Screw Nylock Nut Socket Cap Screw Washer Lock Washer Socket Cap Screw Wire Clamp Accumulator Gate Motor Qty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 6 11 11 3 2 1 1 2 4 6 2 4 2 1 1 4 2 2 1 2 2 2 4 4 1 1 10/24/2011 Notes 5-7mm 5-7mm 5-7mm 5-7mm Strap Strap Strap Strap 5-7mm Strap 5mm Strap 6-78 Accumulator Assembly (8mm Strap) 0660-071100-00 6-79 03/29/2010 Accumulator Assembly (8mm Strap) 0660-071100-00-A Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 0660-070900-10 0660-070220-00-A 0660-070230-00 0660-070900-14 0660-070300-13 0660-070400-11 0660-070200-36 0660-070900-33 0660-070900-35 0660-070900-32 2902-070000-15 0660-070900-34 0660-070200-22 0660-070900-11 0660-070200-18 4153-072100-11 4101-070100-21 2902-070000-19 2601-070000-26 NT 3 NT 72 NT 176 NT 41 NT 27 NT 459 NT 1203 NT 661 NT 239 NT 240 NT 939 NT 1358 NT 2170VA NT 92 NT 939 1006-0048 NT 309 NT 74 NT 8 ME 1356 ME 5824 Accumulator Back Plate Sensor Flag Assembly Proximity Sensor Bracket Assembly Nut Plate Strap Tube Mounting Plate Strap Tube Mounting Plate Strap Guide - Top Strap Guide - Left Strap Guide - Right Strap Guide Washer Threading Gate Strap Deflector Accumulator Cover Accumulator Cover Bottom Strip Accumulator Cover Lock Bearing Bolt Bushing Bumper Snap Retaining Ring Washer Lock Washer Cheese Head Screw Socket Cap Screw Socket Cap Screw Du-Thrust Washer Compression Spring Hex Nut Socket Cap Screw Flat Head Screw Clinch Nut Flat Head Screw Socket Cap Screw Flat Head Screw Socket Cap Screw Washer Lock Washer Socket Cap Screw Wire Clamp Accumulator Gate Motor Qty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 6 11 11 3 2 1 1 2 6 6 2 4 2 1 2 2 4 4 1 1 10/24/2011 Notes 8mm 8mm 8mm 8mm Strap Strap Strap Strap 8mm Strap 6-80 Accumulator Assembly (12mm Strap) 0660-071200-00 6-81 03/29/2010 Accumulator Assembly (12mm Assembly) 0660-071200-00-A Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50 51 0660-070900-10 0660-070220-00-A 0660-070230-00 0660-070900-14 0660-070300-13 0660-070400-11 0660-070200-36 0660-070900-33 0660-070900-35 0660-070900-32 2902-070000-15 0660-070900-34 0660-070200-22 0660-070900-11 0660-070200-18 4153-072400-11 4101-070100-21 2902-070000-19 2601-070000-26 NT 3 NT 72 NT 176 NT 41 NT 27 NT 459 NT 1203 NT 661 NT 239 NT 240 NT 939 NT 1358 NT 2170 VA NT 92 NT 939 1006-0048 NT 309 NT 74 NT 8 ME 1356 ME 5824 Accumulator Back Plate Sensor Flag Assembly Proximity Sensor Bracket Assembly Nut Plate Strap Tube Mounting Plate Strap Tube Mounting Plate Strap Guide - Top Strap Guide - Left Strap Guide Strap Guide Washer Threading Gate Strap Deflector Accumulator Cover Accumulator Cover Bottom Strip Accumulator Cover Lock Bearing Bolt Bushing Bumper Snap Retaining Ring Washer Lock Washer Cheese Head Screw Socket Cap Screw Socket Cap Screw Du-Thrust Washer Compression Spring Hex Nut Socket Cap Screw Flat Head Screw Clinch Nut Flat Head Screw Socket Cap Screw Flat Head Screw Socket Cap Screw Washer Lock Washer Socket Cap Screw Wire Clamp Accumulator Gate Motor Qty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 6 11 11 3 2 1 1 2 6 6 2 4 2 1 2 2 4 4 1 1 10/24/2011 Notes 12mm Strap 12mm Strap 12mm Strap 6-82 Accumulator Sensor Flag Assembly 0660-070220-00-A 6-83 10/20/2011 Accumulator Sensor Flag Assembly 0660-070220-00 Item Part Number Description 1 5 6 10 14 15 16 1050-1436 0660-070200-31 0440-070100-16 NT 975 NT 78 NT 74 NT 184 Flange Assembly - Modified Sensor Flag Weight Flat Head Screw Washer Lock Washer Socket Cap Screw Qty 10/20/2011 Notes 1 1 1 1 2 2 2 6-84 Accumulator Double Bearing Assembly 1050-1436 6-85 10/20/2011 Accumulator Double Bearing Assembly 1050-1436 Item Part Number Description 1 2 3 4 5 6 7 8 9 10 1652-070100-45-A NT 45 NT 46 1652-070100-44 1006-0903 1006-0091 NT 72 NT 61 NT 3 NT 1706 Modified Bearing Block Internal Retaining Ring Bearing Bolt Spring Steel Shim Thin Hex Nut Washer Lock Washer Snap Ring Socket Cap Screw Qty 10/20/2011 Notes 1 1 2 1 2 1 2 1 1 2 6-86 Accumulator Proximity Sensor Assembly 0660-070230-00 6-87 12/01/2007 Accumulator Proximity Sensor Assembly 0660-070230-00 Item Part Number Description 1 5 10 11 12 20 0660-070200-20 0401-010000-03 NT 874 NT 32 NT 533 ME 1841 Proximity Sensor Bracket Nut Plate Socket Cap Screw Washer Lock Washer Proximity Sensor Qty 1/6/2010 Notes 1 1 2 2 2 1 6-88 Strap Tube Assembly (5-7mm Strap) 0660-070910-00 6-89 02/01/2010 Strap Tube Assembly 0660-070910-00 Item Part Number 1 2 3 13 14 15 0660-070900-41 0660-070600-11 0660-070600-10 NT 8 NT 74 NT 12 Description Strap Tube Mounting Bracket - Top Mounting Bracket - Bottom Socket Cap Screw Lock Washer Washer Qty 1 1 1 2 2 2 5/4/2010 Notes 5-7mm Strap 6-90 Strap Tube Assembly (8-12mm Strap) 0660-070920-00 6-91 06/01/2009 Strap Tube Assembly 0660-070920-00 Item Part Number 0660-070920-01 1 0660-070700-10 2 3 0660-070600-10 NT 8 13 NT 74 14 15 NT 12 Description Strap Tube support angle support angle Socket Cap Screw Lock Washer Washer Qty 1 1 1 2 2 2 11/17/2009 Notes 8-12mm Strap 6-92 Accumulator Fill Assembly 0660-660100-00 (5mm Strap) 0660-660500-00 (8mm Strap) 0660-660700-00 (10mm Strap) 0660-660400-00 (6mm Strap) 0660-660600-00 (9mm Strap) 0660-660800-00 (12mm Strap) 6-93 Accumulator Fill Assembly (5mm Strap) 0660-660100-00 Item Part Number Description 1 2 3 4 5 8 10 12 13 15 22 32 33 43 44 45 46 47 48 49 52 53 54 56 57 59 60 61 62 63 64 65 66 0660-660110-00 ME 4531 0660-660210-00 0660-660120-00 1652-650230-00 2901-200000-08 0660-660100-10 2901-200000-02 2670-073000-13 2901-200000-06 2901-200000-16 0401-071000-09 ME 1356 NT 973 NT 66 NT 22 NT 74 NT 18 NT 555 NT 12 NT 2321 NT 27 NT 184 NT 98 NT 57 NT 61 NT 15 NT 176 NT 16 NT 72 NT 95 NT 316 NT 302 Idler Roller Mounting Bracket Motor 60 V/DC - brushless Accumulator Fill Roller Assembly Idler Roller Bracket Strap Guide Assembly Strap Guide Cover Motor Mounting Plate Strap Guide Pivot Bolt Lever Support Feed Roller Feed Roller Sleeve Wire Clamp Set Screw Lock Washer Socket Cap Screw Lock Washer Socket Cap Screw Dowel Pin Washer Thin Hex Nut Socket Cap Screw Socket Cap Screw Socket Cap Screw Spiral Pin Lock Washer Washer Lock Washer Hex Nut Washer Socket Cap Screw Washer Hex Head Screw Qty 8/26/2009 Notes 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 2 1 2 1 4 2 4 1 5 1 5 1 1 1 2 2 6-94 Accumulator Fill Assembly (6&7mm Strap) 0660-660400-00 Item Part Number Description 0660-660110-00 Idler Roller Mounting Bracket 1 ME 4531 Motor 60V/DC - brushless 2 3 0660-660410-00 Accumulator Fill Roller Assembly 0660-660120-00 Idler Roller Bracket 4 1652-650330-00 Strap Guide Assembly 5 8 2901-200000-08 Strap Guide Cover 10 0660-660100-10 Motor Mounting Plate 2901-200000-03 Strap Guide 12 13 2670-073000-13 Pivot Bolt 15 2901-200000-06 Lever Support 2901-200000-16 Feed Roller 22 0401-071000-09 Feed Roller Sleeve 32 33 ME 1356 Wire Clamp NT 973 Set Screw 43 NT 66 Lock Washer 44 45 NT 22 Socket Cap Screw NT 74 Lock Washer 46 NT 18 Socket Cap Screw 47 48 NT 555 Dowel Pin NT 12 Washer 49 NT 2321 Thin Hex Nut 52 53 NT 27 Socket Cap Screw 54 NT 184 Socket Cap Screw NT 98 Socket Cap Screw 56 NT 57 Spiral Pin 57 59 NT 61 Lock Washer NT 15 Washer 60 NT 176 Lock Washer 61 62 NT 16 Hex Nut NT 72 Washer 63 NT 95 Socket Cap Screw 64 65 NT 316 Washer NT 302 Hex Head Screw 66 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 2 1 2 1 4 2 4 1 5 1 5 1 1 1 2 2 8/27/2009 Notes 6 & 7mm Strap 6 & 7mm Strap 6-8mm Strap 6-95 Accumulator Fill Assembly (8mm Strap) 0660-660500-00 Item Part Number Description 1 2 3 4 5 8 10 12 13 15 22 32 33 43 44 45 46 47 48 49 52 53 54 56 57 59 60 61 62 63 64 65 66 0660-660110-00 ME 4531 0660-660510-00 0660-660120-00 1652-650530-00 2901-200000-08 0660-660100-10 2901-200000-03 2670-073000-13 2901-200000-06 2901-200000-16 0401-071000-09 ME 1356 NT 973 NT 66 NT 22 NT 74 NT 18 NT 555 NT 12 NT 2321 NT 27 NT 184 NT 98 NT 57 NT 61 NT 15 NT 176 NT 16 NT 72 NT 95 NT 316 NT 302 Idler Roller Mounting Bracket Motor 60V/DC - brushless Accumulator Fill Roller Assembly Idler Roller Bracket Strap Guide Assembly Strap Guide Cover Motor Mounting Plate Strap Guide Pivot Bolt Lever Support Feed Roller Feed Roller Sleeve Wire Clamp Set Screw Lock Washer Socket Cap Screw Lock Washer Socket Cap Screw Dowel Pin Washer Thin Hex Nut Socket Cap Screw Socket Cap Screw Socket Cap Screw Spiral Pin Lock Washer Washer Lock Washer Hex Nut Washer Socket Cap Screw Washer Hex Head Screw Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 2 1 2 1 4 2 4 1 5 1 5 1 1 1 2 2 8/27/2009 Notes 8mm Strap 8mm Strap 6-8mm Strap 6-96 Accumulator Fill Assembly (9mm Strap) 0660-660600-00 Item Part Number Description 1 2 3 4 5 8 10 12 13 15 22 32 33 43 44 45 46 47 48 49 52 53 54 56 57 59 60 61 62 63 64 65 66 0660-660110-00 ME 4531 0660-660610-00 0660-660120-00 1652-650630-00 2901-200000-08 0660-660100-10 2901-200000-03 2670-073000-13 2901-200000-06 2901-200000-16 0401-071000-09 ME 1356 NT 973 NT 66 NT 22 NT 74 NT 18 NT 555 NT 12 NT 2321 NT 27 NT 184 NT 98 NT 57 NT 61 NT 15 NT 176 NT 16 NT 72 NT 95 NT 316 NT 302 Idler Roller Mounting Bracket Motor 60V/DC - brushless Accumulator Fill Roller Assembly Idler Roller Bracket Strap Guide Assembly Strap Guide Cover Motor Mounting Plate Strap Guide Pivot Bolt Lever Support Feed Roller Feed Roller Sleeve Wire Clamp Set Screw Lock Washer Socket Cap Screw Lock Washer Socket Cap Screw Dowel Pin Washer Thin Hex Nut Socket Cap Screw Socket Cap Screw Socket Cap Screw Spiral Pin Lock Washer Washer Lock Washer Hex Nut Washer Socket Cap Screw Washer Hex Head Screw Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 2 1 2 1 4 2 4 1 5 1 5 1 1 1 2 2 8/27/2009 Notes 9mm Strap 9mm Strap 6-97 Accumulator Fill Assembly (10mm Strap) 0660-660700-00 Item Part Number Description 1 2 3 4 5 8 10 12 13 15 22 32 33 43 44 45 46 47 48 49 52 53 54 56 57 59 60 61 62 63 64 65 66 0660-660110-00 ME 4531 0660-660710-00 0660-660120-00 1652-650730-00 2901-200000-08 0660-660100-10 2901-200000-23 2670-073000-13 2901-200000-06 2901-200000-16 0401-071000-09 ME 1356 NT 973 NT 66 NT 22 NT 74 NT 18 NT 555 NT 12 NT 2321 NT 27 NT 184 NT 98 NT 57 NT 61 NT 15 NT 176 NT 16 NT 72 NT 95 NT 316 NT 302 Idler Roller Mounting Bracket Motor 60V/DC - brushless Accumulator Fill Roller Assembly Idler Roller Bracket Strap Guide Assembly Strap Guide Cover Motor Mounting Plate Strap Guide Pivot Bolt Lever Support Feed Roller Feed Roller Sleeve Wire Clamp Set Screw Lock Washer Socket Cap Screw Lock Washer Socket Cap Screw Dowel Pin Washer Thin Hex Nut Socket Cap Screw Socket Cap Screw Socket Cap Screw Spiral Pin Lock Washer Washer Lock Washer Hex Nut Washer Socket Cap Screw Washer Hex Head Screw Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 2 1 2 1 4 2 4 1 5 1 5 1 1 1 2 2 8/27/2009 Notes 10mm Strap 10mm Strap 10mm Strap 6-98 Accumulator Fill Assembly (12mm Strap) 0660-660800-00 Item Part Number Description 1 2 3 4 5 8 10 12 13 15 22 32 33 43 44 45 46 47 48 49 52 53 54 56 57 59 60 61 62 63 64 65 66 0660-660110-00 ME 4531 0660-660810-00 0660-660120-00 1652-650830-00 2901-200000-08 0660-660100-10 2901-200000-24 2670-073000-13 2901-200000-06 2901-200000-16 0401-071000-09 ME 1356 NT 973 NT 66 NT 22 NT 74 NT 18 NT 555 NT 12 NT 2321 NT 27 NT 184 NT 98 NT 57 NT 61 NT 15 NT 176 NT 16 NT 72 NT 95 NT 316 NT 302 Idler Roller Mounting Bracket Motor 60V/DC - brushless Accumulator Fill Roller Assembly Idler Roller Bracket Strap Guide Assembly Strap Guide Cover Motor Mounting Plate Strap Guide Pivot Bolt Lever Support Feed Roller Feed Roller Sleeve Wire Clamp Set Screw Lock Washer Socket Cap Screw Lock Washer Socket Cap Screw Dowel Pin Washer Thin Hex Nut Socket Cap Screw Socket Cap Screw Socket Cap Screw Spiral Pin Lock Washer Washer Lock Washer Hex Nut Washer Socket Cap Screw Washer Hex Head Screw Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 8 2 1 2 1 4 2 4 1 5 1 5 1 1 1 2 2 8/27/2009 Notes 12mm Strap 12mm Strap 12mm Strap 6-99 Notes: 6-100 Accumulator Fill Cover Assembly 0660-300300-00 6-101 02/01/2009 Accumulator Fill Cover Assembly 0660-300300-00 Item Part Number Description 10 24 26 27 28 29 30 31 0660-660100-20 ME 1791 NT 322 NT 66 NT 19 NT 8 NT 74 NT 12 Accumulator Cover Push Button Socket Cap Screw Lock Washer Washer Socket Cap Screw Lock Washer Washer Qty 8/26/2009 Notes 1 1 1 1 1 2 2 2 6-102 Accumulator Fill Roller Assembly 0660-660210-00 (5mm Strap) 0660-660510-00 (8mm Strap) 0660-660710-00 (10mm Strap) 6-103 0660-660410-00 (6-7mm Strap) 0660-660610-00 (9mm Strap) 0660-660810-00 (12mm Strap) Accumulator Fill Roller Assembly (5mm Strap) 0660-660210-00 Item Part Number Description 1 2 4 5 15 16 17 18 23 24 25 26 27 28 29 2901-200300-01 2901-200300-02 1652-650212-00 0660-660100-21 NT 16 NT 2004 NT 176 NT 840 NT 15 NT 61 NT 74 NT 98 NT 1246 NT 784 NT 822 Roller Support Block Strap Guide Accumulator Pressure Roller Assembly Lever Hex Nut Socket Cap Screw Washer Flange Bushing Washer Lock Washer Lock Washer Socket Cap Screw Socket Cap Screw Compression Spring Extra Thick Washer Accumulator Fill Roller Assembly (6 & 7mm Strap) 0660-660410-00 Item Part Number Description 1 2 4 5 15 16 17 18 23 24 25 26 27 28 29 2901-200300-01 2901-200300-04 1652-650212-00 0660-660100-21 NT 16 NT 2004 NT 176 NT 840 NT 15 NT 61 NT 74 NT 98 NT 1246 NT 784 NT 822 Roller Support Block Strap Guide Accumulator Pressure Roller Assembly Lever Hex Nut Socket Cap Screw Washer Flange Bushing Washer Lock Washer Lock Washer Socket Cap Screw Socket Cap Screw Compression Spring Extra Thick Washer Accumulator Fill Roller Assembly (8mm Strap) 0660-660510-00 Item Part Number Description 1 2 4 5 15 16 17 18 23 24 25 26 27 28 29 2901-200300-01 2901-200300-11 1652-650612-00 0660-660100-21 NT 16 NT 2004 NT 176 NT 840 NT 15 NT 61 NT 74 NT 98 NT 1246 NT 784 NT 822 Roller Support Block Strap Guide Accumulator Pressure Roller Assembly Lever Hex Nut Socket Cap Screw Washer Flange Bushing Washer Lock Washer Lock Washer Socket Cap Screw Socket Cap Screw Compression Spring Extra Thick Washer Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 8/27/2009 Notes 5mm Strap 5-8mm Strap 8/27/2009 Notes 6 & 7mm Strap 5-8mm Strap 8/27/2009 Notes 8mm Strap 8-12mm Strap 6-104 Accumulator Fill Roller Assembly (9mm Strap) 0660-660610-00 Item Part Number Description 1 2 4 5 15 16 17 18 23 24 25 26 27 28 29 2901-200300-01 2901-200300-06 1652-650612-00 0660-660100-21 NT 16 NT 2004 NT 176 NT 840 NT 15 NT 61 NT 74 NT 98 NT 1246 NT 784 NT 822 Roller Support Block Strap Guide Accumulator Pressure Roller Assembly Lever Hex Nut Socket Cap Screw Washer Flange Bushing Washer Lock Washer Lock Washer Socket Cap Screw Socket Cap Screw Compression Spring Extra Thick Washer Accumulator Fill Roller Assembly (10mm Strap) 0660-660710-00 Item Part Number Description 1 2 4 5 15 16 17 18 23 24 25 26 27 28 29 2901-200300-01 2901-200300-07 1652-650612-00 0660-660100-21 NT 16 NT 2004 NT 176 NT 840 NT 15 NT 61 NT 74 NT 98 NT 1246 NT 784 NT 822 Roller Support Block Strap Guide Accumulator Pressure Roller Assembly Lever Hex Nut Socket Cap Screw Washer Flange Bushing Washer Lock Washer Lock Washer Socket Cap Screw Socket Cap Screw Compression Spring Extra Thick Washer Accumulator Fill Roller Assembly (12mm Strap) 0660-660810-00 Item Part Number Description 1 2 4 5 15 16 17 18 23 24 25 26 27 28 29 6-105 2901-200300-01 2901-200300-08 1652-650612-00 0660-660100-21 NT 16 NT 2004 NT 176 NT 840 NT 15 NT 61 NT 74 NT 98 NT 1246 NT 784 NT 822 Roller Support Block Strap Guide Accumulator Pressure Roller Assembly Lever Hex Nut Socket Cap Screw Washer Flange Bushing Washer Lock Washer Lock Washer Socket Cap Screw Socket Cap Screw Compression Spring Extra Thick Washer Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 Qty 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 8/27/2009 Notes 9mm Strap 8-12mm Strap 8/27/2009 Notes 10mm Strap 8-12mm Strap 8/27/2009 Notes 12mm Strap 8-12mm Strap 6-106 Accumulator Fill Strap Guide Assembly 1652-650230-00 1652-650430-00 1652-650630-00 1652-650830-00 (5mm Strap) (7mm Strap) (9mm Strap) (12mm Strap) 1652-650330-00 1652-650530-00 1652-650730-00 (6mm Strap) (8mm Strap) (10m Strap) 6-107 Strap Guide Assembly (5mm Strap) 1652-650230-00 Item Part Number Description: 29 30 35 36 51 61 77 79 2901-280100-12 2901-280100-13 2901-280100-14 2901-280100-11 NT 474 NT 176 NT 203 NT 23 Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Strap Guide Assembly (6mm Strap) 1652-650330-00 Item Part Number Description: 29 30 35 36 51 61 77 79 2901-280100-12 2901-280100-13 2901-280100-15 2901-280100-19 NT 474 NT 176 NT 203 NT 23 Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Strap Guide Assembly (7mm Strap) 1652-650430-00 Item Part Number Description: 29 30 35 36 51 61 77 79 2901-280100-12 2901-280100-13 2901-280100-15 2901-280100-19 NT 474 NT 176 NT 203 NT 23 Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Strap Guide Assembly (8mm Strap) 1652-650530-00 Item Part Number Description: 29 30 35 36 51 61 77 79 2901-280100-12 2901-280100-13 2901-280100-16 2901-280100-20 NT 474 NT 176 NT 346 NT 92 Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Strap Guide Assembly (9mm Strap) 1652-650630-00 Item Part Number Description: 29 30 35 36 51 61 77 79 2901-280100-12 2901-280100-13 2901-280100-16 2901-280100-20 NT 474 NT 176 NT 92 NT 92 Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Qty 9/14/2006 Notes: 1 1 1 1 1 2 2 1 Qty 9/14/2006 Notes: 1 1 1 1 1 2 2 1 Qty 9/14/2006 Notes: 1 1 1 1 1 2 2 1 Qty 9/14/2006 Notes: 1 1 1 1 1 2 2 1 Qty 9/14/2006 Notes: 1 1 1 1 1 2 2 1 6-108 Strap Guide Assembly (10mm Strap) 1652-650730-00 Item Part Number Description: 29 30 35 36 51 61 77 79 2901-280100-12 2901-280100-13 2901-280100-17 2901-280100-21 NT 474 NT 176 NT 92 NT 92 Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Strap Guide Assembly (12mm Strap) 1652-650830-00 Item Part Number Description: 8 29 30 35 36 51 61 77 79 2901-200000-08 2901-280100-12 2901-280100-13 2901-280100-18 2901-280100-22 NT 474 NT 176 NT 92 NT 276 Strap Guide Strap Guide Plate Center Strap Guide Lower Strap Guide Sensor Flag Nylock Nut Lock Washer Socket Cap Screw Socket Cap Screw Qty 9/14/2006 Notes: 1 1 1 1 1 2 2 1 Qty 9/14/2006 Notes: 1 1 1 1 1 1 2 2 1 6-109 Notes: 6-110 Accumulator Pressure Roller Assembly 1652-650212-00 1652-650612-00 6-111 (5-8mm Strap) (9-12mm Strap) Accumulator Pressure Roller Assembly (5-8mm Strap) 1652-650212-00 Item Part Number Description: 3 4 19 20 21 22 2670-073000-11 2670-073000-14 NT 46 NT 3 NT 45 NT 454 Shaft Bolt Roller Bearing External Retaining Ring Internal Retaining Ring Precision Shim Ring Accumulator Pressure Roller Assembly (9-12mm Strap) 1652-650612-00 Item Part Number Description: 3 4 19 20 21 22 2670-073000-19 2901-200300-09 NT 46 NT 3 NT 45 NT 454 Shaft Bolt Feed Roller Bearing External Retaining Ring Internal Retaining Ring Precision Shim Ring Qty 10/15/2007 Notes: 1 1 2 1 1 2 Qty 10/15/2007 Notes: 1 1 2 1 1 2 6-112 Idler Roller Bracket Assembly (Accumulator Fill Assembly) 2902-280210-00 6-113 07/01/2006 Idler Roller Bracket Assembly (Accumulator Fill Assembly) 2902-280210-00 Item Part Number Description: 1 12 40 69 1652-650111-00 2902-280200-10 0401-020000-38 NT 3 Idler Roller Idler Roller Bracket Shaft External Retaining Ring Qty 7/19/2006 Notes: 1 1 1 2 6-114 Strap Track - Outer Frame Assembly 0660-680100-00 6-115 06/27/2008 Strap Track - Outer Frame Assembly 0660-680100-00 Item Part Number Description 1 10 11 12 13 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 0660-680110-00 0660-680100-10 0660-680100-11 1004-080000-09 1004-080000-08 0101-012100-06 1620-058000-13 0101-010000-17 NT 348 NT 76 NT 210 NT 74 NT 12 NT 14 NT 41 NT 176 NT 72 NT 41 NT 316 NT 61 NT 829 NT 12 NT 74 NT 801 NT 79 NT 1048 NT 88 NT 89 Outer Frame Safety Plate - Left Rear Safety Plate - Right Rear Left Stripper Right Stripper Spring Pin Spring Pin Table Bumper Dowel Pin Socket Cap Screw Socket Cap Screw Lock Washer Washer Hex Nut Cheese Head Screw Lock Washer Washer Cheese Head Screw Washer Lock Washer Hex Head Screw Washer Lock Washer Hex Head Screw Hex Head Screw Socket Cap Screw Thin Hex Nut Washer Qty 2/23/2009 Notes 1 1 1 1 1 2 2 1 5 2 3 5 5 2 9 9 9 4 2 2 2 14 14 12 2 1 2 2 6-116 Strap Track - Inner Frame Assembly 0660-080900-00 6-117 06/26/2008 Strap Track - Inner Frame Assembly 0660-080900-00 Item Part Number Description 1 5 6 7 10 11 15 16 17 18 19 20 30 31 32 33 34 35 36 37 38 39 40 41 42 43 0660-080220-00 0401-081000-51 1652-080620-00 0660-080910-00 0660-080900-10 0660-080900-11 2602-322000-04 2125-082000-06 3105-080200-26 2125-082000-05 3105-080200-23 0401-081000-45 NT 973 NT 309 NT 474 NT 74 NT 12 NT 933 NT 74 NT 12 NT 1604 NT 1130 NT 760 NT 180 NT 210 NT 98 Strap Track Frame Bearing Block Bearing Block Ejector Plate Assembly Strap Track Strap Track Strap Guide - Bottom Left Strap Guide - Bottom Right Strap Guide - Top Left Strap Guide - Top Right Strap Track Bridge Track Alignment Angle Set Screw Washer Nylock Nut Lock Washer Washer Hex Head Screw Lock Washer Washer Flat Head Screw Socket Cap Screw Socket Cap Screw Spring Pin Socket Cap Screw Socket Cap Screw Qty 1 3 2 4 1 1 1 1 1 1 1 25 25 25 25 4 4 10 10 10 25 4 2 2 2 2 10/15/2009 Notes 5-7mm Strap 8-12mm Strap 6-118 Strap Track Bearing Block Assembly 1652-080620-00 6-119 08/01/2005 Strap Track Bearing Block Assembly 1652-080620-00 Item Part Number Description: 1 2 3 0401-081000-32 NT 700 NT 55 Bearing Block Bushing Retaining Ring Qty 6/23/2006 Notes: 1 1 2 6-120 Strap Track - Opener Assembly 0660-680300-00 6-121 02/05/2010 Strap Track - Opener Assembly 0660-680300-00 Item Part Number Description 1 2 3 4 5 25 27 32 33 0661-680350-00 0660-680380-00 0660-680390-00 0660-080340-00 0660-680350-00 0401-081000-23 1620-058000-13 NT 185 NT 66 Control Shaft Top Assembly Opener Shaft Assembly - Bottom Left Opener Shaft Assembly - Bottom Right Opener Shaft Assembly - Bottom Center Track Opener Linkage Bar - Left Shoulder Bolt Spring Pin Hex Head Screw Lock Washer Qty 6/24/2010 Notes 1 1 1 1 2 4 2 4 4 6-122 Actuating Lever 0660-680320-00 6-123 10/01/2008 Actuating Lever Assembly 0660-680320-00 Item Part Number 10 11 12 13 14 15 16 17 18 19 20 21 2904-080300-03 0401-082000-13 0660-680300-29 0101-015100-03 0101-015100-04 NT 141 NT 61 NT 514 NT 424 NT 377 NT 696 NT 198 Description Actuating Lever Flange Bushing spacer Spring Connector Bushing Socket Cap Screw Lock Washer Precision Shim Ring Bearing Nachi Flat Head Screw Tension Spring Flat Head Screw Qty 2/24/2009 Notes 1 1 1 1 1 1 1 1 1 1 1 1 6-124 Track Opener Bar Assembly 0660-680350-00 6-125 06/17/2010 Track Opener Bar Assembly 0660-680350-00 Item Part Number 0660-680300-16 1 NT 699 10 11 NT 563 Description Opener Bar Bushing Tension Spring Qty 1 2 1 6/24/2010 Notes 6-126 Control Shaft Top Assembly 0661-680350-00 6-127 08/01/2009 Control Shaft - Top Assembly 0661-680350-00 Item Part Number 1 4 10 21 30 36 0660-680310-00 0660-680340-00 0660-680300-10 0660-680300-21 NT 64 1006-0205 Description Pivot Arm Assembly Bearing Block Opener Shaft Linkage Spiral Pin Shim Ring Qty 4/30/2010 Notes 3 3 1 2 5 2 6-128 Opener Shaft Assembly - Bottom Left 0660-680380-00 6-129 02/05/2010 Opener Shaft Assembly - Bottom Left 0660-680380-00 Item Part Number Description 0660-680310-00 Pivot Arm Assembly 1 0660-680340-00 Bearing Block 4 19 0660-680300-30 Opener Bar 0660-680300-21 Mounting Link 21 NT 64 Spiral Pin 30 34 NT 323 Snap Ring 36 NT 2584 Shim Ring Qty 2 2 1 1 3 1 1 6/24/2010 Notes 6-130 Opener Bar Assembly - Bottom Center 0660-080340-00 6-131 06/01/2011 Opener Bar Assembly - Bottom Center 0660-080340-00 Item Part Number Description 1 2 3 4 5 20 21 22 23 0660-680300-23 0660-680300-26 0660-680320-00 0660-680360-00 0660-680300-27 NT 323 NT 649 NT 654 NT 66 Opener Shaft Sproket Actuator Lever Bearing Block Spacer Plate Snap Ring Set Screw Hex Head Screw Lock Washer Qty 10/25/2011 Notes 1 1 1 2 2 2 1 2 2 6-132 Opener Assembly - Bearing Block Assembly - Bottom 0660-680370-00 6-133 11/01/2007 Opener Assembly - Bearing Block Assembly - Bottom 0660-680370-00 Item Part Number Description 1 2 5 6 0660-680300-11 0660-680300-28 NT 96 NT 74 Linkage Piece Bearing Hex Head Screw Lock Washer Qty 2/24/2009 Notes 1 1 1 1 6-134 Opener Shaft Assembly - Bottom Right 0660-680390-00 6-135 11/16/2009 Opener Shaft Assembly - Bottom Right 0660-680390-00 Item Part Number Description 1 4 13 21 30 34 36 0660-680310-00 0660-680340-00 0660-680300-30 0660-680300-21 NT 64 NT 323 NT 2584 Pivot Arm Assembly Bearing Block Opener Bar Mounting Link Spiral Pin Snap Ring Shim Ring Qty 6/24/2010 Notes 2 2 1 1 3 1 1 6-136 Opener Assembly - Pivot Arm Assembly 0660-680310-00 6-137 11/01/2007 Opener Assembly - Pivot Arm Assembly 0660-680310-00 Item Part Number Description 1 2 5 6 0660-680300-11 0660-680300-12 NT 96 NT 74 Linkage Plate Bearing Hex Head Screw Lock Washer Qty 4/19/2010 Notes 1 1 1 1 6-138 Strap Track - Frame Support Assembly 0660-580600-00 6-139 01/28/2009 Strap Track - Frame Support Assembly 0660-580600-00 Item Part Number Description 1 10 11 12 13 14 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0660-080610-00 0660-580600-10 0660-100400-11 0660-100400-10 0660-580600-12 0660-580600-11 NT 2749 NT 829 NT 61 NT 316 NT 584 NT 66 NT 19 NT 16 NT 15 NT 81 NT 3121 NT 737 NT 822 NT 199 Frame Support Mounting Angle Bottom Support - Left Bottom Support - Right Cover Plate Compactor Plate Serrated Flange Nut Hex Head Screw Lock Washer Washer Hex Head Screw Lock Washer Washer Hex Nut Washer Socket Cap Screw edge protection Lock Screw Thick Washer Hex Head Screw Qty 3/26/2009 Notes 1 2 1 1 1 1 4 8 10 8 4 4 4 2 4 2 1 10 1 1 6-140 Strap Track - Frame Cover Assembly (with Compactor) 0660-081000-00 6-141 02/01/2011 Strap Track - Frame Cover Assembly (with Compactor) 0660-081000-00 Item 10/14/2011 Part Number Description 1 0660-080830-00 Frame Cover - Right Qty 1 2 0660-080840-00 Frame Cover - Left 1 10 0660-080800-10 Brush 2 20 NT 2597 Brush Clip 8 30 NT 2596 Self Tapping Screw 8 31 NT 797 Wide Washer 8 32 NT 1358 Clinch Nut 8 37 NT 737 Lock Screw 6 Notes 6-142 Infeed Conveyor Components Assembly 0660-100400-00 6-143 06/01/2008 Infeed Conveyor Components Assembly 0660-100400-00 Item Part Number Description 1 2 3 4 13 39 40 41 42 43 44 45 0660-100430-00 0660-100450-00 0660-100440-00 0660-100420-00 0660-100400-12 NT 19 NT 66 NT 22 NT 1568 NT 316 NT 61 NT 90 Conveyor Assembly - Right Swing Conveyor Assembly Transfer Roller Assembly Conveyor Assembly - Left Slide Plate Cover Washer Lock Washer Socket Cap Screw Button Head Socket Cap Screw Washer Lock Washer Hex Head Screw Qty 1/6/2010 Notes 1 1 1 1 1 4 4 4 2 4 4 4 6-144 Infeed Conveyor Assembly 0660-100450-00 6-145 10/27/2008 Infeed Conveyor Assembly 0660-100450-00 Item Part Number 1 2 3 4 10 11 20 21 22 23 24 25 26 27 30 31 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 60 0660-100111-00 0660-100105-00 0660-100113-00 0660-100114-00 0660-100450-10 0660-100450-11 0660-100300-10 0660-100300-12 0660-100100-14 0660-100100-15 0660-100700-12 0660-100700-13 0660-100700-15 0202-040000-29 0101-010000-08 1616-090100-28 NT 178 NT 43 NT 232 NT 64 NT 69 NT 933 NT 74 NT 78 NT 535 NT 61 NT 16 NT 494 NT 21 NT 66 NT 2949 NT 12 NT 8 ME 6046 Description Conveyor Roller Latch Post Assembly Table Lock - Right Table Lock - Left Conveyor Roller Bracket - Right Conveyor Roller Bracket - Left Table Top Bracket - Left Table Top Bracket - Right Latch - Right Latch - Left Shaft Shaft Bolt Retaining Washer Sleeve Bearing bearing washer Bushing External Retaining Ring Flat Head Screw Spiral Pin Flat Head Screw Hex Head Screw Lock Washer Washer Nylock Nut Lock Washer Hex Nut Du Washer Socket Cap Screw Lock Washer Shim Ring Washer Socket Cap Screw Safety Switch Qty 1/6/2010 Notes 5 2 1 1 1 1 1 1 1 1 4 1 2 2 2 2 2 10 4 2 6 2 4 2 2 2 2 4 2 2 2 2 2 1 6-146 Latch Post Assembly 0660-100105-00 6-147 12/05/2007 Latch Post Assembly 0660-100105-00 Item Part Number 1 2 10 0660-100105-01 0660-100105-02 NT 43 Description Qty Eccentric Bolt Bumper Retaining Ring 1 1 1 10/15/2009 Notes 6-148 Transfer Roller Assembly for Infeed Conveyor 3109-150621-00 6-149 08/28/2007 Transfer Roller Assembly for Infeed Conveyor 3109-150621-00 Item Part Number Description: 1 10 11 20 21 22 23 24 25 26 27 3109-160421-01 3105-100200-01 3105-100200-03 NT 458 NT 15 NT 2814 NT 950 NT 3 NT 45 NT 46 NT 454 Roller Roller Holder Bolt Nylock Nut Washer Compression Spring Set Screw External Retaining Ring External Retaining Ring Bearing Precision Shim Ring Qty 1/6/2010 Notes: 1 1 1 1 1 1 1 1 1 2 1 6-150 Center Conveyor Assembly - Right 0660-100430-00 6-151 10/27/2008 Center Conveyor Assembly - Right 0660-100430-00 Item Part Number Description 1 10 12 15 35 36 40 46 50 51 0660-100421-00 0660-100420-12 3105-100300-12 0660-100420-10 NT 447 NT 2245 NT 66 NT 22 NT 43 NT 3144 Conveyor Roller Conveyor Support Bracket - Left Conveyor Support Bracket - Right Shaft Low Head Socket Cap Screw Thrust Washer Lock Washer Socket Cap Screw External Retaining Ring Shim Ring Qty 1/6/2010 Notes 3 1 1 3 3 3 3 3 6 3 6-152 Center Conveyor Assembly - Left 0660-100420-00 6-153 10/27/2008 Center Conveyor Assembly - Left 0660-100420-00 Item Part Number Description 1 10 12 15 35 36 40 46 50 51 0660-100421-00 0660-100420-13 3105-100300-11 0660-100420-10 NT 447 NT 2245 NT 66 NT 22 NT 43 NT 3144 Conveyor Roller Conveyor Support Bracket - Left Conveyor Support Bracket - Right Shaft Low Head Socket Cap Screw Thrust Washer Lock Washer Socket Cap Screw External Retaining Ring Shim Ring Qty 1/6/2010 Notes 3 1 1 3 3 3 3 3 6 3 6-154 Transfer Roller Assembly 0660-100440-00 6-155 12/01/2007 Transfer Roller Assembly 0660-100440-00 Item Part Number 1 2 3 4 5 6 10 12 13 14 15 16 17 18 19 20 21 3105-100300-16 0660-100440-10 3109-160421-00 3105-100300-17 0660-100440-11 0660-100440-12 NT 1812 NT 592 NT 66 NT 44 NT 196 NT 2753 NT 445 NT 461 NT 90 NT 61 NT 15 Description Roller Bracket Base Plate Roller Linear Motion Plate Spacer Plate Mounting Bracket Compression Spring Oversized Washer Lock Washer Socket Cap Screw Bushing Shoulder Bolt Nylock Nut Precision Shim Ring Hex Head Screw Lock Washer Washer Qty 2/26/2009 Notes 3 1 3 1 1 1 3 6 3 3 3 3 3 6 2 2 2 6-156 Roller Assembly in Transfer Roller Assembly (Infeed) 3109-160421-00 6-157 03/01/2006 Roller Assembly in Transfer Roller Assembly (Infeed) 3109-160421-00 Item Part Number Description: 1 3109-160421-01 Roller 10 NT 46 Bearing 11 NT 45 Internal Retaining Ring Qty 1 2 1 3/14/2006 Notes: Aluminum 6-158 Conveyor Drive Assembly 0660-100500-00 6-159 01/28/2009 Conveyor Drive Assembly 0660-100500-00 Item Part Number 1 2 3 5 6 7 8 10 11 12 13 14 21 22 23 24 26 27 28 30 31 32 33 34 35 36 37 38 0660-100550-00 1616-120220-00 0219-031000-05 0660-100510-00 0660-100530-00 1616-120111-00 1616-120131-00 0660-100500-10 0660-100500-11 1616-120200-20 0219-031000-08 0219-010000-27 NT 61 NT 467 NT 1 NT 302 NT 289 NT 66 NT 19 NT 316 NT 296 1680-101000-10 NT 141 NT 16 NT 3568 NT 14 NT 15 NT 15 Description Conveyor Drive Motor Idler Roller Bracket Tensioner Roller Bracket Transfer Roller Assembly - Exit Transfer Roller Assembly - Infeed Idler Roller Tensioner Roller Motor Mounting Bracket Transfer Roller Assembly Mounting Plat Idler Roller Bracket Tensioner Roller Bracket Adjustment Bracket Lock Washer Hex Head Screw Hex Head Screw Hex Head Screw Hex Head Screw Lock Washer Washer Washer hexagon cap screw Hex Head Screw Socket Cap Screw Hex Nut Conveyor Drive Belt Hex Nut Washer Washer Qty 3/26/2009 Notes 1 1 1 1 1 2 1 1 1 1 1 1 14 2 6 2 2 9 9 6 1 3 10 1 1 2 4 6 6-160 Conveyor Drive Motor Assembly 0660-100550-00 6-161 02/01/2009 Conveyor Drive Motor Assembly 0660-100550-00 Item Part Number Description 13 24 25 26 0223-030000-08 ME 6414 NT 642 ME 6192 Pulley Motor 230/400 V, 0.37 kW Socket Set Screw Cable Qty 8/31/2009 Notes 1 1 1 1 6-162 Exit Conveyor Component Assembly 0660-100700-00 6-163 09/14/2010 Exit Conveyor Component Assembly 0660-100700-00 Item Part Number Description 1 2 3 12 13 14 15 0660-100700-16 0660-100700-17 0660-100730-00 NT 302 NT 61 NT 15 NT 290 Strap Track Cover Nut Plate Roller Conveyor Assembly Hex Head Screw Lock Washer Washer Low Head Socket Cap Screw Qty 10/1/2010 Notes 1 2 1 4 4 4 2 6-164 Exit Conveyor Assembly 0660-100730-00 6-165 10/27/2008 Exit Conveyor Assembly 0660-100730-00 Item Part Number 0660-100113-00 7 0660-100114-00 8 3109-150621-00 9 0660-100700-10 10 0660-100700-11 11 0660-100700-12 12 0660-100700-13 13 0660-100700-15 14 0660-100100-17 15 0660-100105-00 16 0660-100100-15 17 1616-090100-28 18 0202-040000-29 19 0660-100112-00 20 0660-100111-00 21 0660-100100-14 22 0660-100100-16 23 0101-010000-08 24 3109-330110-10 25 0660-100730-10 26 0660-100450-13 27 NT 21 30 NT 66 31 NT 494 32 NT 824 33 NT 69 34 NT 232 35 NT 43 36 NT 535 37 NT 591 38 NT 178 39 NT 78 40 NT 801 41 NT 420 42 NT 458 43 NT 973 44 NT 18 45 NT 571 46 NT 76 47 NT 2949 48 NT 74 49 ME 1824 50 NT 16 52 NT 81 53 NT 12 54 Description Handle - Left Handle - Right Transfer Roller Assembly Conveyor Roller Bracket - Left Conveyor Roller Bracket - Right Shaft Shaft Bolt Table Top Bracket - Left Latch Post Assembly Latch - Left Bearing Retaining Washer Conveyor Roller Conveyor Roller Latch - Right Table Top Bracket - Right Sleeve Bearing Bolt Safety Switch Actuator Bracket Mounting Plate Socket Cap Screw Lock Washer Du Washer Flat Head Screw Flat Head Screw Flat Head Screw External Retaining Ring Nylock Nut Spiral Pin Bushing Wide Washer Hex Head Screw Precision Shim Ring Nylock Nut Set Screw Socket Cap Screw Flat Head Screw Socket Cap Screw Socket Cap Screw Lock Washer Safety Switch Actuator Nut Socket Cap Screw Washer Qty 1 1 1 1 1 5 1 2 1 2 1 2 2 1 6 1 1 2 2 1 1 2 2 4 2 10 4 12 2 2 2 2 2 1 2 2 2 2 2 2 4 1 2 2 4 9/19/2011 Notes as needed 6-166 Transfer Roller Assembly - Infeed 0660-100510-00 6-167 11/30/2007 Transfer Roller Assembly - Infeed 0660-100510-00 Item Part Number Description 1 2 4 5 7 8 15 16 19 21 23 0660-100500-13 0660-100500-12 1616-120200-32 1616-120250-00 1616-120270-00 1616-120111-00 NT 92 NT 930 NT 61 NT 153 NT 73 Roller Bracket Support - Right Roller Bracket Support - Left Spacer Tracking Roller Assembly Idler Roller Assembly Idler Roller Assembly Socket Cap Screw Socket Cap Screw Lock Washer Lock Washer Hex Nut Qty 2/19/2010 Notes 1 1 2 2 1 2 4 4 4 1 1 6-168 Tracking Roller Assembly 1616-120250-00 6-169 12/16/2005 Tracking Roller Assembly 1616-120250-00 Item Part Number 1 2 3 4 0219-031000-10 1616-120200-34 NT 156 NT 43 Description Idler Roller Shaft Bearing External Retaining Ring Qty 2/18/2009 Notes 1 1 2 2 6-170 Idler Roller Assembly 1616-120270-00 12/19/2005 6-171 Idler Roller Assembly 1616-120270-00 Item Part Number 1 2 3 4 1616-120200-24 1610-120100-22 NT 389 NT 43 Description Idler Roller Bolt Bearing External Retaining Ring Qty 2/18/2009 Notes 1 1 2 1 6-172 Idler Roller Assembly 1616-120111-00 6-173 07/18/2005 Idler Roller Assembly 1616-120111-00 Item Part Number 1 2 3 4 0219-031000-10 0219-031000-11 NT 156 NT 43 Description Idler Roller Shaft Bearing External Retaining Ring Qty 2/18/2009 Notes 1 1 2 2 6-174 Conveyor Drive Assembly - Exit 0660-100530-00 6-175 09/19/2007 Conveyor Drive Assembly - Exit 0660-100530-00 Item Part Number Description 1 2 4 5 6 7 15 16 19 21 23 0660-100500-17 0660-100500-16 1616-120200-32 1616-120250-00 1616-120111-00 1616-120270-00 NT 92 NT 930 NT 61 NT 153 NT 73 Transfer Roller Bracket - Right Transfer Roller Bracket - Left Spacer Tracking Roller Assembly Idler Roller Assembly Idler Roller Assembly Socket Cap Screw Socket Cap Screw Lock Washer Lock Washer Hex Nut Qty 10/8/2010 Notes 1 1 2 2 1 1 4 2 2 1 1 6-176 Tensioner Roller Assembly 1616-120131-00 6-177 07/18/2005 Tensioner Roller Assembly 1616-120131-00 Item Part Number 1 2 3 4 0219-031000-10 0219-030000-22 NT 156 NT 43 Description Tensioner Roller Shaft Bearing External Retaining Ring Qty 2/19/2009 Notes 1 1 2 2 6-178 Double Compactor Assembly 0660-120100-00 6-179 06/28/2008 Double Compactor Assembly 0660-120100-00 Item Part Number 1 2 3 4 5 10 11 12 13 14 15 16 17 18 20 25 33 34 35 36 37 38 39 40 41 3109-120010-00 3109-120020-00 3105-120030-00 0660-120110-00 0660-120120-00 3105-120000-01 3105-120000-02 1652-150100-12 1652-150100-10 3105-120000-11 0660-120100-12 1622-150100-09 3105-120000-09 3105-120000-10 0660-120100-11 0601-130000-13 NT 737 NT 61 NT 141 NT 19 NT 144 NT 15 NT 268 NT 302 NT 316 Description Compactor Bar - Rear Compactor Bar - Front clamp plate, cpl. support link, cpl. pneumatic cylinder, cpl. Compactor Housing Connector Bar Housing Support - Left Housing Support - Right Support Plate - Rear Compactor Cover - Rear Compactor Cover - Front Stand Off Stand Off Compactor Rod Compactor Bumper Lock Screw Lock Washer Socket Cap Screw Washer Socket Cap Screw Washer Socket Cap Screw Hex Head Screw Washer Qty 2/19/2009 Notes 1 1 1 1 1 1 2 1 1 1 1 1 2 2 4 1 8 16 4 4 4 4 4 8 8 6-180 Compactor Bar Assembly - Rear 3109-120010-00 6-181 08/24/2007 Compactor Bar Assembly - Rear 3109-120010-00 Item Part Number Description: 1 13 23 32 33 44 0607-132100-00 3109-120000-05 0607-131000-11 NT 2329 NT 72 NT 2867 Compactor Bar - Rear Compactor Support Plate Foam Pad Lens Head Screw Washer Brush Qty 10/1/2007 Notes: 1 1 1 6 6 1 6-182 Compactor Bar Assembly - Front 3109-120020-00 6-183 12/01/2005 Compactor Bar Assembly - Front 3109-120020-00 Item Part Number Description: 1 22 23 45 46 0607-132100-00 0607-132000-10 0607-131000-11 NT 72 NT 2329 Compactor Bar -Front Brush Foam Pad Washer Button Head Screw Qty 10/1/2007 Notes: 1 1 1 6 6 6-184 Electrical Enclosure Component Assembly 0660-110100-00 6-185 02//05/2009 Electrical Enclosure Component Assembly 0660-110100-00 Item Part Number Description 1 2 3 4 5 23 25 26 27 28 29 30 31 32 33 34 35 36 37 0660-110120-00 0660-110130-00 0660-110100-11 3105-110360-00 0661-110130-00 ME 5174 ME 5175 NT 1124 NT 131 NT 792 NT 1686 NT 66 NT 19 NT 825 NT 61 NT 15 NT 577 NT 438 ME 3274 Electrical Enclosure Component Plate Electrical Enclosure Mounting Bracket Counter Component Plate Exhaust Fan Cover Vent Cover Flat Head Screw Socket Cap Screw Socket Cap Screw Thrust Head Screw Lock Washer Washer Hex Head Screw Lock Washer Washer "Mosca" Manufacturer Name Plate Rivets Metal Nut Qty 1 1 2 1 1 1 1 4 4 2 2 4 4 4 4 4 1 4 1 10/15/2009 Notes Heat Seal Sonixs 6-186 Electrical Enclosure Assembly 0660-110120-00 6-187 05/09/2008 Electrical Enclosure Assembly 0660-110120-00 Item Part Number Description 1 2 24 25 26 27 28 29 30 34 35 36 37 38 39 40 41 42 43 44 0660-110110-00 0660-110120-10 NT 792 ME 1858 NT 1124 ME 535 NT 809 NT 33 NT 32 ME 3266 ME 3320 ME 3321 ME 3267 ME 4109 ME 3274 ME 3962 NT 131 NT 19 NT 66 NT 14 Electrical Enclosure Extension Plate lens head screw Exhaust Filter/Guard Flat Head Screw Foot Pedal Connection Cheese Head Screw Hex Nut Washer Plastic Nut Cable Connector M20x1.5 Cable Connector M25x1.5 Plastic Nut M25 Cable Connector Plate Plastic Nut M20 Cable Connector M20x1.5 Socket Cap Screw Washer Lock Washer Hex Nut Qty 2/19/2009 Notes 1 1 2 1 4 1 2 2 2 3 9 1 1 1 1 1 1 2 1 1 6-188 Electrical Enclosure Cover Assembly 0660-110400-00 6-189 01/01/2008 Electrical Enclosure Cover Assembly 0660-110400-00 Item Part Number Description 3 12 17 38 42 43 44 46 47 0660-110400-11 2902-110200-12 2902-110200-17 NT 1686 NT 797 NT 2596 NT 309 ME 535 NT 809 Mounting Bracket Mounting Plate Mounting Plate Thrust Head Screw Washer Self Tapping Screw Oversized Washer Plug Cheese Head Screw Qty 1 2 2 4 2 6 2 2 4 4/30/2010 Notes Blank with Inlet 6-190 Power Assembly 0660-110200-00 6-191 06/25/2008 Power Assembly 0660-110200-00 Item Part Number 10 11 12 13 15 16 20 21 22 23 24 25 29 30 31 33 0660-110200-10 0660-110200-11 0660-110210-00 3150-110220-02 ME 2802 ME 5443 NT 65 NT 61 NT 82 NT 2749 NT 737 NT 1459 NT 72 NT 176 NT 95 NT 701 Description Base Plate Mounting Bracket Transformer Cover Din Rail Transformer Power Supply 1-ph. 480 W Socket Cap Screw Lock Washer Washer Serrated Flange Nut Lock Screw Sheet Metal Screw Washer Lock Washer Socket Cap Screw Edge Guard Qty 1 1 1 1 1 1 4 4 4 4 5 4 2 2 2 1 10/15/2009 Notes 108 mm 6-192 Counter Assembly 3105-110360-00 6-193 02/01/2007 Counter Assembly 3105-110360-00 Item Part Number 1 2 3 0401-990000-132 NT 969 ME 808 B Description Counter Mounting Bracket Rivet Nut Counter Qty 8/31/2009 Notes 1 2 1 6-194 Control Panel Housing Assembly 3105-113000-00 6-195 03/05/2008 Control Panel Housing Assembly 3105-113000-00 Item Part Number Description 1 2 3 7 8 10 12 20 21 22 23 24 25 3105-113030-00 3105-113031-00 3105-113032-00 1652-470510-00 1652-470540-00 3105-110100-01 3105-110100-10 NT 386 NT 61 NT 15 NT 1686 NT 145 NT 14 Control Panel Assembly Control Panel Assembly Control Panel Assembly Light Tower Light Tower Spacer Spacer Block Hex Head Screw Lock Washer Washer Thrust Head Screw Socket Cap Screw Hex Nut Qty 1 1 1 1 1 2 2 2 2 2 3 4 2 12/23/2009 Notes English Spanish Portoguise Light Tower - Red Light Tower - Red, Orange, Green Standard for 700 size machines Standard for 700 size machines Standard for 700 size machines for 700 size machines 6-196 Control Panel Face Plate Assembly 3105-113030-00 6-197 02/18/2008 Control Panel Face Plate Assembly 3105-113030-00 Item Part Number Description: 1 11 29 30 31 34 35 36 38 39 40 41 42 43 46 47 48 49 50 53 60 61 62 63 64 65 66 3105-110101-00 3105-110100-11 ME 4161 ME 3372 ME 3267 ME 4831 ME 4834 ME 1608 ME 4149 ME 5820 ME 5821 ME 3049 ME 5085 ME 3047 ME 4813 ME 3050 ME 3043 ME 2912 ME 4371 ME 4829 NT 987 NT 960 NT 310 NT 72 NT 13 NT 176 NT 3100 Control Panel Housing Face Plate Assembly Illuminated Push Button - White Cable Connector M25 Plastic Nut - Grey M25 Potentiometer Potentiometer Adjustment Knob LED - White Cable - Main Switch Cable - Panel Operator - 2 Position Switch Bridge Green/Yellow Push Button - Yellow Main Switch 3 Position Switch Push Button Operator - Black 1 N.O. Contact Mounting Collar Bridge Flat Head Screw Washer Star Lock Washer Washer Hex Nut Lock Washer Label Qty 2/22/2008 Notes: 1 1 4 2 2 1 2 3 3 1 1 2 1 1 1 1 1 9 8 9 1 1 2 4 3 2 2 6-198 Strap Cutting Device Assembly 0660-140220-00 6-199 12/01/2008 Strap Cutting Device Assembly 0660-140220-00 Item Part Number Description 1 2 3 5 6 10 11 12 13 14 15 16 0660-140220-10 0440-020120-01 0201-010000-21 WZ 2823 1006-0203 NT 32 NT 533 1006-0203 NT 500 NT 19 NT 66 NT 322 Knife Support Bracket Knife Cover Nut Plate Knife Socket Cap Screw Washer Lock Washer Socket Cap Screw Nylock Nut Washer Lock Washer Socket Cap Screw Qty 8/26/2009 Notes 1 1 1 1 2 2 2 2 2 1 1 1 6-200 Photo Control Component Assembly 0660-410300-00 6-201 06/01/2009 Photo Control Component Assembly 0660-410300-00 Item Part Number Description 1 2 0660-410310-00 0660-410210-00 Photo Control Assembly Reflector Bracket Assembly Qty 11/19/2009 Notes 1 1 6-202 Photo Control Assembly 0660-410310-00 6-203 11/13/2009 Photo Control Assembly 0660-410310-00 Item Part Number 1 2 11 12 13 14 15 31 32 0660-410310-10 2983-410300-05 NT 3588 NT 32 NT 19 NT 66 NT 1 ME 5207 ME 5208 Description Photo Control Bracket Nut Plate Socket Cap Screw Washer Washer Lock Washer Hex Head Screw Photo Control Photo Control Cable Qty 11/17/2009 Notes 1 1 2 2 2 2 2 1 1 6-204 Reflector Bracket Assembly 0660-410320-00 6-205 02/01/2009 Reflector Bracket Assembly 0660-410320-00 Item Part Number 1 31 38 39 40 41 0660-410210-10 ME 2191 NT 1568 NT 535 NT 8 NT 66 Description Reflector Bracket Reflector Button Head Screw Nylock Nut Socket Cap Screw Lock Washer Qty 4/29/2010 Notes 1 2 4 4 2 2 6-206 Pneumatic Shut Off Valve Assembly 0660-430110-00 6-207 09/29/2009 Pneumatic Shut Off Valve Assembly 0660-430110-00 Item Part Number Description 10 11 12 13 14 15 16 17 18 19 NP 176 G NP 33 NP 30 NP 271 NP 18 NP 17 NP 120 NP 136 NP 266 NP 140 Angle Connector Coupling Seal Ring Reducer Bushing Seal Ring Hand Shut Off Valve Hose Connector Screw Connector "T" Connector Plug Qty 1/6/2010 Notes 1 1 4 2 2 1 1 1 1 1 6-208 Pneumatic Assembly 0660-430100-00 6-209 06/27/2008 Pneumatic Assembly 0660-430100-00 Item Part Number 1 10 11 12 13 15 21 22 23 24 25 26 27 28 29 30 32 33 35 36 0660-430100-10 NP 94 NP 279 NP 484 NP 140 NP 847 NP 24 C NT 106 NT 18 NT 74 NT 12 NP 901 NP 267 NP 465 G NP 194 NP 176 G ME 1642G ME 5208 NT 92 NT 855 Description Pneumatic Mounting Plate Filter Distributor G 1/4 Connector Plug Air Pressure Switch Pneumatic Air Hose Socket Cap Screw Socket Cap Screw Lock Washer Washer 5/2 Valve G 1/8" (24 V=) Muffler 1/8" Straight Connector Straight Connector G 1/4" Angle Connector Connector Photo Control Cable Socket Cap Screw Socket Cap Screw Qty 2/20/2009 Notes 1 1 1 1 1 1 2 2 2 2 2 1 2 3 1 1 1 1 2 2 6-210 Air Gun Assembly 1050-0176 6-211 12/14/2009 Air Gun Assembly 1050-0176 Item Part Number 10 11 12 13 14 15 1026-0262 1026-0263 NP 30 NP 33 NP 120 NP 121 Description Air Gun Coiled Air Hose Seal Ring Coupling 1/4" Hose Connector Quick Disconnect Qty 12/14/2009 Notes 1 1 4 1 1 1 6-212 Remote Foot Switch Assembly 2201-000000-00 6-213 01/18/2002 REMOTE FOOT SWITCH ASSEMBLY 2201-000000-00 Item 1 2 3 4 10 11 12 13 14 15 16 17 18 25 26 27 28 29 PartNumber: 2201-010000-01 2201-010000-02 2201-010000-03 2201-020000-01 NT 41 NT 309 NT 576 NT 520 NT 792 NT 665 NT 345 NT 72 NT 701 ME 921 ME 3709 ME 3337 ME 2137 ME 87 A Description: Foot Pedal Frame Foot Pad Pivot Shaft Foot Pedal Cover Cheese Head Machine Screw Washer Bumper External Retaining Ring Button Head Screw Compression Spring Cheese Head Machine Screw Washer Guard Strip Limit Switch Cable Fitting M 16 x 1.5 Reducer M 20 x 1.5 /16 x 1.5 Cable Plug 2 pin Qty: 1 1 1 1 4 4 4 2 4 1 2 2 1 1 1 1 1 1 1/21/2002 Notes: 6-214