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APICS - SMR STUDY MANUAL MODULE

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M ission Statem e n t
C o m p a n y O b jectives
E n v iro n m e n tal S c a n n ing
Internal Strength and W e a k n e s s A n a lysis
C o rporate S trategy
Corporate Strategy
Focus: Survival
Focus:
•
•
•
Business Strategy
D istinctive c o m p e t e n c e in the field
C o s t l e a d e r s h ip
P r o d u c t d iffe r e n t i a t i o n
F o c u s ( c o s t o r d iffe r e n t i a t i o n )
M a n u facturing O p e rations Strategy
Focus: Competitive Strategies
Cost
Flexibility
Q u a lity
D e liv e ry
O t h e r O p e ratio n s
S trategies
M a rketing
Finance
H u m a n R e s o u rce
E n g ineering
P o lic y
S e rvice -e n h a n c e d p r o d u c t o r d e live r e d s e r v i c e
S a tisfied custom e r
Price
Quality
Delivery
Flexibility
Time
Product Design
Service
Order Winners
Characteristics that
make your customers
prefer you over
competitors
Qualifiers
Characteristics you
need to get into the
game
Nonissues
Characteristics that do
not enter into the
competitive picture for
that market niche
Source: Hill, Terry, Manufacturing Strategy, (Irwin McGraw-Hill, 1994). Reprinted with permission of Irwin McGraw-Hill.
Process
Output
Internal Customer
Process
Output
Internal Customer
External Customer
Elimination of Waste
Respect for People
Customer
Continuous Improvement
Focus on Customer
Reprocessing
Rejects
Warranty expenses
Sorting inspection
Customer returns
Lost sales
Process downtime
Extra inventory
Lost discounts
Damaged goods
Premium freight costs
Customer allowances
Delays
Paperwork errors
Obsolete inventory
Loss of good will
Extra process capacity
Overtime to correct errors
Incorrect orders shipped
Defects
found at
Own
Next
process process
End of the
Final
End user’s
line
inspection
hand
Cost to
the
company
Impact to
the
company
l
Very
minor
l
Minor
delay
l
Rework
l
l
l
Reschedule
of work
Significant
rework
Warranty
cost
l
Delivery
delay
l
l
Inspection
costs
Loss of
market
share
l
Reputation
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