ARPO ENI S.p.A. Agip Division ORGANISING DEPARTMENT TYPE OF ACTIVITY' ISSUING DEPT. DOC. TYPE REFER TO SECTION N. PAGE. OF STAP P 1 M 1 155 6160 TITLE DRILLING FLUIDS OPERATIONS MANUAL DISTRIBUTION LIST Eni - Agip Division Italian Districts Eni - Agip Division Affiliated Companies Eni - Agip Division Headquarter Drilling & Completion Units STAP Archive Eni - Agip Division Headquarter Subsurface Geology Units Eni - Agip Division Headquarter Reservoir Units Eni - Agip Division Headquarter Coordination Units for Italian Activities Eni - Agip Division Headquarter Coordination Units for Foreign Activities NOTE: The present document is available in Eni Agip Intranet (http://wwwarpo.in.agip.it) and a CD-Rom version can also be distributed (requests will be addressed to STAP Dept. in Eni - Agip Division Headquarter) Date of issue: f e d c b Issued by REVISIONS 28/06/99 G. Ferrari 28/06/99 C. Lanzetta 28/06/99 A. Galletta 28/06/99 PREP'D CHK'D APPR'D The present document is CONFIDENTIAL and it is property of AGIP It shall not be shown to third parties nor shall it be used for reasons different from those owing to which it was given ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 2 OF 155 REVISION STAP -P-1-M-6160 0 INDEX 1. MANUAL USER’S GUIDE 5 1.1 INTRODUCTION 5 1.2 GUIDE TO USING THE MANUAL 6 1.3 UPDATING, AMENDMENT, CONTROL & DEROGATION 8 2. GUIDE TO DRILLING FLUID PROGRAMMING 9 2.1 DEVELOPMENT OF THE DRILLING FLUID PROGRAMME 10 2.2 CHOICE OF DRILLING FLUIDS 2.2.1 Non-Circulating, Start-Up Drilling Fluids 2.2.2 Circulating, Start-Up Drilling Fluids 2 2.2.3 Drilling Formations With Gradients Less Than 1.0kg/cm /10m 2.2.4 Drilling Fluids For Non-Reactive Formations 2.2.5 Drilling Fluids For Reactive Formations o 2.2.6 Drilling Fluids For Temperatures Greater Than 200 C 2.2.7 Inhibitive And/Or Environmentally Friendly Speciality Fluids 11 11 11 11 11 12 12 13 2.3 CHARACTERISTICS OF THE FLUID SYSTEM 14 2.4 EXAMPLES OF DRILLING FLUID CHOICE 2.4.1 Concomitant Problems 2.4.2 Type Of Drilling Fluid Preferred 16 16 16 2.5 CHOICE OF THE FLUID SYSTEM (Dependent On Its Main Variables) 16 2.6 DRILLING FLUID CHARACTERISTIC PROGRAMMING 17 2.7 WATER-BASED FLUIDS 2.7.1 Optimum Values Of Marsh Viscosity, Solids And Gel 2.7.2 Optimum Values Of Plastic Viscosity And Yeld Point 18 18 19 3. FLUID CHARACTERISTICS 20 3.1 NON-INHIBITIVE WATER BASED FLUIDS 20 3.2 INHIBITED WATER-BASE FLUIDS 37 3.3 OIL BASED FLUID 50 3.4 INHIBITED AND/OR ENVIRONMENTAL FLUIDS 55 4. FLUID MAINTENANCE 72 4.1 WATER BASED FLUIDS MAINTENANCE 4.1.1 Analysing Flow Chart For Water Based Fluid Reports 4.1.2 Maintenance Problems 4.1.3 Chemical Treatment of Contaminents 4.1.4 H2S Scavengers 4.1.5 Poylmer Structures/Relationship 73 73 74 77 78 79 4.2 OIL BASED FLUIDS MAINTENANCE 4.2.1 Analysing Flow Chart For Oil Based Fluid Reports 4.2.2 Maintenance Problems 80 80 81 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 3 OF 155 REVISION STAP -P-1-M-6160 5. SOLIDS CONTROL 0 84 5.1 SOLIDS REMOVAL EQUIPMENT SPECIFICATIONS 84 5.2 STATISTICAL DISTRIBUTION OF SOLIDS 84 5.3 EQUIPMENT PERFORMANCE 84 5.4 EQUIPMENT RECOMENDATIONS 5.4.1 Double Shale Shakers 5.4.2 Single Deck Shale Shakers 85 86 87 5.5 SCREEN SPECIFICATION 5.5.1 Nomenclature 88 88 5.6 CYCLONE SYSTEMS 89 5.7 CENTRIFUGE SYSTEMS 5.7.1 PrInciple Of Operation 5.7.2 Centrifuge Processing 90 90 91 6. TROUBLESHOOTING GUIDE 92 6.1 LOST CIRCULATION CONTROL TECHNIQUES 93 6.2 LOSSES IN VARIOUS FORMATION TYPES 94 6.3 CHOICE OF LCM SPOT PILLS 6.3.1 LCM Information 6.3.2 LCM Efficiency 94 95 95 6.4 TROUBLESHOOTING GUIDE 6.4.1 Loss Of Circulation With Water Based Fluids 6.4.2 Loss Of Circulation With Oil Based Fluids 96 96 98 7. STUCK PIPE TREATMENT/PREVENTITIVE ACTIONS 7.1 STUCK PIPE TREATMENT/PREVENTION 101 102 8. DRILLING FLUID TRADEMARK COMPARISONS 105 8.1 DRILLING FLUID PRODUCT TRADEMARKS 8.1.1 Weighting Materials 8.1.2 Viscosifiers 8.1.3 Thinners 8.1.4 Filtrate Reducers 8.1.5 Lubricants 8.1.6 Detergents/Emulsifiers/Surfactants 8.1.7 Stuckpipe Surfactants 8.1.8 Borehole Wall Coaters 8.1.9 Defoamers/Foamers 8.1.10 Corrosion Inhibitors 8.1.11 Bactericides 8.1.12 Lost Control Materials 8.1.13 Chemical Products 8.1.14 Oil Based Fluid Products 8.1.15 Base Liquids And Corrections 106 106 106 106 107 107 107 108 108 108 108 109 109 109 110 112 9. DRILLING FLUIDS APPLICATION GUIDE 9.1 APPLICATIONS GUIDE 113 114 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 4 OF 155 REVISION STAP -P-1-M-6160 10. DRILLING FLUID ANALYSIS 0 132 10.1 DRILLING FLUIDS 10.1.1 Density (Fluid Weight) 10.1.2 Marsh Viscosity 10.1.3 Viscosity, Yield Point, Gel Strength 10.1.4 API Filtrate 10.1.5 HPHT Filtrate 10.1.6 Oil, Water, Solids Measurement 133 133 133 134 135 136 137 10.2 WATER-BASED FLUIDS 10.2.1 Sand Content Estimate 10.2.2 pH Measurment 10.2.3 Methylene Blue Capacity Determination 10.2.4 Chloride Content Determination 10.2.5 Calcium Hardness Determination 10.2.6 Calcium And Magnesium Determination 10.2.7 Alcalinity, Excess Lime, Pf, Mf, Pm Measurment 10.2.8 Excess Gypsum Measurment 10.2.9 Semiquantitative Determination Of Sulphurs (Hatch Test) 10.2.10 Fluid Corrosivity Analysis 138 138 139 140 141 142 143 144 145 146 147 10.3 OIL BASED FLUIDS 10.3.1 Electrical Stability Determination 10.3.2 Fluid Alkalinity Determination 10.3.3 Fluid Chloride Determination 10.3.4 Calcium Determination 148 148 149 150 151 APPENDIX A - DRILLING FLUID CODING SYSTEM 152 A.1. CODE GROUPS 152 A.2. EXAMPLE CODING 153 APPENDIX B - ABBREVIATIONS 154 B.1. FLUID CODE ABBREVIATIONS 154 B.2. OTHER ABBREVIATIONS 155 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 5 OF 155 REVISION STAP -P-1-M-6160 1. MANUAL USER’S GUIDE 1.1 INTRODUCTION 0 This manual is not a training document, but is intended to be instructional and aimed at engineers and technicians who are already familiar with drilling fluid technology. It is particularly intended to meet with Eni-Agip’s operational requirements. This manual addresses the Company’s fluid operators, drilling engineers and all those involved in the supervision of the work carried out by contractor companies and in the planning or evaluation of the drilling fluids to be employed. However, it does not aim to be a comprehensive all encompassing document giving information on the entire subject, but aims to provide sufficient information to support the company’s technicians in better use of fluid technology. Therefore, this manual does not instruct on how to prepare or maintain drilling fluids, but only to aid in these tasks by providing the information needed to evaluate the advantages and limitations of the various fluid systems, hence maximising drilling performance, reducing reservoir damage in an environmentally friendly and cost effective manner. This document does not describe the decision making process but summarises it through the use of flow charts and forms, organised in a logical sequence. The reader may select a single form or use the entire sequence in order to determine the best solution to their requirements. The method adopted herein, will be explained in the following ‘Guide to Using the Manual’. This document does not include standard industry calculations or charts relating to volumes and capacities or information relating to drilling fluids which are available in industry handbooks. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 1.2 6 OF 155 0 GUIDE TO USING THE MANUAL This manual aims to: 1) Help in the choice of the most applicable drilling fluids necessary to meet with requirements for a well in a targeted area (Refer to section 2) and specifically it’s sub-sections relating to the different types of drilling fluids available. The flowchart below shows the selection process to be followed. GATHER INFORMATION AS PER THE FLOW CHART IN SECTION 2.1 IDENTIFY THE TYPE(S) OF FLUID AS PER THE CHARTS IN SECTION 2.2 VERIFY THE FEASIBLE CHARACTERISTICS OF THE SYSTEM IN SECTION 2.3 CHECK THE CHOICE MADE FROM THE DESCRIPTION OF FLUIDS IN SECTIONS 3.1, 3.2, 3.3 and 3.4 DEFINE THE CHARACTERISTICS OF FLUIDS AS THE PER CHARTS IN SECTIONS 2.6, 2.7 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2) 7 OF 155 0 Provide practical guidelines for: • Drilling fluid formulations: These are described in sections 3.1, 3.2, 3.3, 3.4 and relate to the description of those drilling fluids which are considered the most applicable and economic for use in various operating conditions. Particular operating conditions may entail modification to these fluid formulations, hence their characteristics, specifically the densities. • Fluid Maintenance: This references the most important aspects of the specific fluid systems described and not any procedures relating to general maintenance common to all fluid systems. • Contaminating Effects to Drilling Fluids: Other information on contanminants can be found in sections 4.1 ‘Maintenance of Water Based Fluids’ and 4.2 ‘Maintenance of Oil Based Fluids’. • Analysis of Daily Fluid Reports: Use the flow charts relating to the fluids described in sections 4.1.1 and 4.1.2 where drilling fluid maintenance problems are identified. These charts follow the general rules in problem solving summarised as follows in the analysis of daily fluid reports. IS THERE A PROBLEM ? YES/NO IF YES, WHAT IS THE PROBLEM ? ANSWER WHAT HAS BEEN DONE TO SOLVE IT ? EVALUATE WHAT ELSE CAN BE MADE TO SOLVE IT WHICH HAS NOT BEEN MADE YET ? TAKE ACTION ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 3) 4) 5) 6) 1.3 8 OF 155 0 Provide information about solids removal equipment, which may aid in the choice of equipment type and the size. The solids removal equipment in the description of the fluid systems provides equipment recommend nations, see section 5. Describe problems relating to lost circulation and stuck pipe, section 6. Regarding lost circulation, a troubleshooting guide describes remedial actions for various types of losses, in addition to some information concerning lost control materials. For stuck pipe, recommendations on preventive measures are included and treatment to be undertaken. Provide information about drilling fluid products, section 8.1 ‘Comparable Charts of Competitive Drilling Fluid Product Trademark’ compares similar products and their functional performances and consequently the various products, at different concentrations. This indicates the different product concentrations and costs. Therefore technical and/or economical analysis of these different products should be carried out the concentrations necessary in similar operational conditions and results. Provide analysis procedures in section 10 ‘Drilling Fluid Analysis’ provides analysis procedures which complies with API RP 13B-1 regulations dated June 1, 1990. The procedures with state listed on order to simplify the execution of various analysis showing the results achieved the conversion factors. UPDATING, AMENDMENT, CONTROL & DEROGATION This manual is a ‘live’ controlled document and, as such, it will only be amended and improved by the Corporate Company, in accordance with the development of Eni-Agip Division and Affiliates operational experience. Accordingly, it will be the responsibility of everyone concerned in the use and application of this manual to review the policies and related procedures on an ongoing basis. Locally dictated derogations from the manual shall be approved solely in writing by the Manager of the local Drilling and Completion Department (D&C Dept.) after the District/Affiliate Manager and the Corporate Drilling & Completion Standards Department in Eni-Agip Division Head Office have been advised in writing. The Corporate Drilling & Completion Standards Department will consider such approved derogations for future amendments and improvements of the manual, when the updating of the document will be advisable. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2. 9 OF 155 0 GUIDE TO DRILLING FLUID PROGRAMMING This section is integrated with the following sub sections and covers all the various types of drilling fluids. GATHER INFORMATION AS PER FLOW CHART SECTION IDENTIFY THE TYPE(S) OF FLUID AS PER CHARTS AT SECTION VERIFY THE FEASIBILITY CHARACTERISTICS OF THE SYSTEM AT SECTION CHECK THE CHOICE MADE FROM THE DESCRIPTION OF FLUIDS IN DOCUMENTS DEFINE THE CHARACTERISTICS OF FLUIDS AS PER CHARTS The Eni-Agip codes are fully described in Appendix A. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.1 10 OF 155 0 DEVELOPMENT OF THE DRILLING FLUID PROGRAMME GEOGRAPHICAL LOCATION GEOLOGICAL INFORMATION DEPH LITHOLOGY CHEMICAL PROPERTIES PHYSICAL PROPERTIES MINERALOHY ENVIROMENTAL PROTECTION ON/OFF SHORE LEGISLATION WASTE REMOVAL MODALITES DRILLING PROGRAMME GRADIENT DRILL TUBING PROFILES DEVIATION PROGRAM HYDRAULIC PROGRAM LENGTH WASTE REMOVAL COSTS TYPE OF PLANT TARGET WELL DATA LOGISTICS TYPE OF WATER CHARACTERISTICS REQUIRED PHYSICAL CHAR. SOLIDS REMOVAL EQUIPMENT CHARACTERISTICS REQUIRED MIXING FACILITIES STORING AREAS SUPPLY PHYSICAL/CHEMICAL CHARACTERISTICS LAB TESTING INTERACTIONS FORMATION/FLUID TYPE(S) OF FLUID FLOW LINES: MAIN IF REQUIRED AND/OR AVAILABLE DRILLING FLUID PROGRAMME ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.2 CHOICE OF DRILLING FLUIDS 2.2.1 Non-Circulating, Start-Up Drilling Fluids Systems Agip Code Fresh Water FW-GELI+FW Seawater 2.2.2 11 OF 155 0 AVA Bariod Dowell MI BH Inteq AVA Spud Mud FW+Gel Pills FW+Gel Pills FW+Gel Pills FW+Gel Pills FW-GE+SW SW Spud Mud SW+H.VIS Pills SW+H.VIS Pills SW+H.VIS Pills SW-GG AVAGUM LO-LOSS SM(X) LO-LOSS LO-LOSS SW+H.VIS Pills Circulating, Start-Up Drilling Fluids Fresh Water FW-GE AVAGEL Spud Mud Spud Mud Spud Mud Spud Mud Seawater SW-GE AVAGEL Prehydrated Gel Prehydrated Gel Prehydrated Gel Prehydrated Gel 2.2.3 Drilling Formations With Gradients Less Than 1.0kg/cm2/10m Aerated FW/SW-AT Foam Base FW-SF Mixed AR-MM Air/FoamBase AR-SF Air-Base AR-AR 2.2.4 Drilling Fluids For Non-Reactive Formations 2 With Gradient Between 1.03 - 1.5kg/cm /10m BentoniteBase FW/SWGE-PO AVAGELPOL Gel/Polymer Gel/Polymer Gel/Polymer FW/SW-LS AVAFLUID Q-BROXIN FCL Muds Spersene UNI-CAL GELEX Systems Low-Solid/ BENEX Spersene /XP20 UNICAL/ LIGCO Desco Desco FW-LW AVABEX X-TEND II Gel/Polymer 2 With Gradient > 1.5kg/ cm /10m BentoniteBase FW/SW-LSCL FW/SW-TA AVA Fluid/LIG Q-Broxin /CC16 FCL/CL Desco Desco Desco o With Gradient >1.5 High Temperature (+/- 150-200 C) BentoniteBase Oil-Base FW/SWCL-RX AVAREX FW/SWCL-PC +POLICELL ACR DS-IE AVOIL OC16/DUREN FCL/CL/HITEMP SPER/XP20/R ESINEX +THERMACHECK +POLYTEMP +POLY RX Invermul Interdril Versadril LIGCO/CHEM TRO-X +PYROTROL Carbodril ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.2.5 12 OF 155 0 Drilling Fluids For Reactive Formations Systems Agip Code AVA Bariod Dowell MI BH Inteq 2 With Gradient Between 1.03 - 1.5kg/cm /10m Encapsulators Inhibitors FW-PK PAC Polymer FLR Polymer Muds Polypac Muds MIL-PAC Muds EZMUD ID-Bond Polyplus New-Drill K Chloride K Chloride K Chloride Salt Saturated Salt Saturated Salt Saturated Salt Saturated AVAKLM KLM KLM KLM KLM AVAFLUID/G YPS GYP/QBROXIN Gypsum Mud GYP/SPERSE NE Gypsum Mud FW/SW-LI AVAFLUID /LIME Lime Muds Lime Muds Lime Muds Lime Muds DS-IE AVOIL Invermul Interdril Versadril Carbodrill FW/SW-PA AVAPAC FW/SW-PC Polivis FW/SW-KC AVA-PC POT Chloride FW/SW-BR FW/SW-SS FW/SW-MR FW/SW-GY Oil-Base AVA-Polysalt 2 With Gradient >1.5kg/cm /10m Encapsulators FW/SW-PC Inhibitors FW/SW-KBPC POLVIS EZ-Mud ID-Bond Polyplus New-Drill K/POLIVIS K/EZ-MUD K/ID-Bond K/ Polyplus K/ New-Drill AVAKLM KLM KLM KLM KLM AVAPOLYSA LT Salt Saturated Salt Saturated Salt Saturated Salt Saturated FW/SW-GY AVAFLUID/G YS GYP/Q BROXIN Gypsum Mud Gyp/Spersene Gypsum Mud FW/SW-LI AVAFLUID Lime Muds Lime Muds Lime Muds Lime Muds Invermul Interdril Versadril Carbotec FW/SW-MR FW/SW-SS /LIME Oil-Base DS-IE AVOIL o ) With Gradient >1.5 And High Temperature (150-200 C Oil-Base 2.2.6 Oil-Base DS-IE AVOIL Invermul Interdril Versadril Carbotec Versadril Carbotec Drilling Fluids For Temperatures Greater Than 200oC DS-IE AVOIL Invermul Interdril ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.2.7 13 OF 155 0 Inhibitive And/Or Environmentally Friendly Speciality Fluids Systems Agip Code AVA Baroid Dowell Mi B.H.Inteq 2 Formations With Gradient Between 1.03 - 1.5kg/cm /10m Inhibitors FW/SW-K2 AVA-PC2 K Carbonate K Carbonate K Carbonate K Carbonate FW/SW-KA AVA-PA K Acetate K Acetate K Acetate K Acetate HF 100 Sansoil Biodrill Versaclean FW/SW-GL Oil-Base FW/SW-CT AVA-CAT CAT I LT-IE AVOIL-LT Enviromul Interdril Nt M CAT LT-IE-50 Baroid 50/50 Interdril 50/50 EB-IE Petrofree Carbodril Sea Carb.Sea 50/50 OF-IE Novadriill UT-IE Ultidrill 2 Formations With Gradient>1.5kg/cm /10m Oil-Base LT-IE AVOIL-LT Enviromul Interdrill Nt Versaclean OF-IE Carbotec Sea Novadrill UT-IE Ultidrill o Formations With Gradient>1.5 AND HIGH TEMPERATURE (150-200 C) Oil-Base LT-IE AVOIL-LT Enviromul Interdrill Nt Versaclean OF-IE Carbodril Sea Novadrill UT-IE Ultidrill o Drilling Fluids For Temperature More Than 200 C BentoniteBase Polymer-Base Oil-Base FW/SW-HT-GE AVAGELTERM Duratherm Pyro-Drill FW/SW-HT AVATEX Thermadril Polytemp Envirotherm Pyro-Drill LT-IE AVOIL-LT Enviromul Interdril Nt Versaclean Carbotec Sea 2.3 X X X BENTONITICO-CMC X X X FW SW-LS LIGNOSOLFONATE X X LOW SOLIDS WITH BENT.EXTENDER X FW SW-CL CROMOLIGNIN X FW-PK AGIPAK (KCMC) X FW SW-PA PAC (DRISPAC) X FW SW-PC FW SW-KC FW-LW X X X D1 B MUD T1 CUTTINGS B COSTS lubricant properties A density B temperature B solids-removal eq. convertible B re-use logisti difference B B B B B B B B B A M T1 D1 B B B B B B A B B M B T2 D4 B B B M M B B M B A A T1 D1 B B B B B B A B B B M T3 D4 B B B M X M B B B M A A T1 D1 B B B B X X M B B M M A A T2 D1 B M B B PHPA X X X M B M M B A A T2 D3 B M B B X X X X A M M/B M A B A T2 D3 B A M A POTASSIUM CARBONATE X X A M A A B A T2 D3 B A B B FW-KA POTASSIUM ACETATE X X A M M/B M A B A T2 D3 B A B B FW SW-SS SALT SATURATED X X X A M B A A B A T2 D4 B M A A FW SW-GL CLYCOL X X X M B B A A M A T2 D3 A A B B FW SW-CT CATIONIC X X X A A A A A A T2 D3 B A A A FW SW-MR MOR-EX (KLM) X (X) X A B A A A A T2 D4 B A B M GYPSUM X (X) A M A M B M T3 D4 B B B M FW SW-GY (X) X B B = 100 °C MAX D1 = 1.2 MAX T2 = 150 °C MAX D2 = 1.5 MAX B = LOW T3 = 200 °C MAX D3 = 1.8 MAX T4 = 250 °C MAX D4 = 2.1 MAX D5 = 2.4 MAX ENV. = ENVIRONMENTALLY IMPACT TEMPERATURE DENSITY' Kg/l 14 OF 155 T1 = MEDIUM PAGE = HIGH M REVISION A 0 POTASSIUM CHLORIDE FW-K2 IDENTIFICATION CODE GUAR GUM SUSPENSION B STAP -P-1-M-6160 SW-GG FW SW-GE-PO maint. difference X LGS tolerance X formation inhibition X dispersed non-dispersed sea water BENTONITE LT oil fresh water FW SW-GE diesel SYSTEM AGIP CODE ARPO alternative oil OF THE FLUIDS SYSTEMS cutting inhibition CHARACTERISTICS ENI S.p.A. Agip Division ENV. CHARACTERISTICS OF THE SYSTEM CHARACTERISTICS OF THE FLUID SYSTEM The level of solids removal equipment as indicated in the ‘Description of Fluid Systems’ refers to the equipment recommended in section 5. BASE FLUID lubricant properties COSTS CUTTINGS MUD B M M T2 D4 B B B M A M A A T4 D3 B A B B A A A M A B A A T4 D5 A B A A A A A M A A A A T4 D5 A M M A A A M A M M A A T2 D2 A M M A X A A A M A B A A T2 D3 A A B A POLYOLEFINE I.E. X A A A M A M A T3 D4 A A B A UT-IE ULTRA LT OIL I.E. X A A A M A M A A T2 D4 A A B A DS-IE-100 LT-IE-100 100% DIESEL I.E. A A A M A A A A T4 D5 A A A A A A A M A A A A T4 D5 A A A A DS-IE DIESEL INVERT EMULSION LT-IE LOW TOXICITY OIL I.E. X LT-IE-50 E.I. 50/50 X EB-IE ESTER-BASE I.E. OF-IE non-dispersed alternative oil LT oil sea water diesel fresh water X X X X X 100% LT OIL I.E. A density convertible M B X X LIME FOR T. MORE THAN 200 °C temperature logistic difference A B X FW SW-LI FW SW-HT solids-removal eq. maint. difference B B SYSTEM re-use LGS tolerance M AGIP CODE formation inhibition cutting inhibition X OF THE FLUID SYSTEMS IDENTIFICATION CODE dispersed CHARACTERISTICS ARPO ENI S.p.A. Agip Division ENV. CHARACTERISTICS OF THE SYSTEM STAP -P-1-M-6160 . 0 = 1.5 MAX T3 = 200 °C MAX D3 = 1.8 MAX T4 = 250 °C MAX D4 = 2.1 MAX D5 = 2.4 MAX T2 = LOW B = ENVIRONMENTALLY IMPACT DENSITY Kg/l 15 OF 155 D2 = MEDIUM M TEMPERATURE PAGE = 1.2 MAX = 150 °C MAX = 100 °C MAX = HIGH ENV. D1 T1 A REVISION The level of solids removal equipment as indicated in the ‘Description of Fluid Systems’ refers to the equipment recommended in section 5. BASE FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.4 2.4.1 0 EXAMPLES OF DRILLING FLUID CHOICE (dependent on the drilling performance needs) Concomitant Problems o High Deviation (>30 ) X Very Reactive Formations High Differential Pressure X Risk Of Lost Circulation X X High Density (>1.9 SG) X X X X X X X X X X X X X X X X X X X X High Temperature (>150 ) X Risk Of Hydrated Gas X X X X X X X X X X X X X X X X X X X X X Type Of Drilling Fluid Preferred 1 1 Lignosulfonate Fluid 2 1 Inhibitive Fluids 1 2 Polymer-Base Fluids 1 1 1 1 1 2 3 2 3 2 3 1 2 1 2 1 Inhibition System Density Max. (kg/I) Temperature o Max. ( C) Maintenance Difficulty Cost None FW-GE 1.2 100 Low Low FW-LS 2.2 170 Low Low FW-CMC 1.2 100 Low Low FW-PA 1.6+ 150 Medium Medium FW-PC 1.8+ 150 Medium Medium FW-PK 1.2 100 Low Low FW-LI 2.1 130 Medium Low FW/SW-GY 2.1 170 Medium Low FW/SW-KCPC 1.8+ 150 High High FW-MR 2.1+ 100 High High DS-IE 2.4 >250 Medium Low/Medium Inhibitive 3 2 CHOICE OF THE FLUID SYSTEM (Dependent On Its Main Variables) Encapsulative 1 Vertical reading, i.e., high density, high temperature; 1st OBM, 2nd LS. Order of preference: 1>2>3. I N C R E A S E X X Oil-Base Fluid (DS, LT, EB, PO) 2.5 X Vertical reading, i.e., high density, high temperature; 1st OBM, 2nd LS. Order of preference: 1>2>3. 2.4.2 16 OF 155 Note: The systems examined above are only a portion of that available. Note: The high, medium, or low cost is evaluated with consideration of the inhibition grade. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.6 17 OF 155 0 DRILLING FLUID CHARACTERISTIC PROGRAMMING Characteristics Surface Phases Intermediate Phases Final Phases Main Problems • Hole Cleaning • Losses • Gradients • Reactivity • Formation Damage Density Minimum to avoid losses. More than pore and/or collapse gradients, less than fracture. As low as possible compatibly with pore and/or collapse gradients, less than fracture gradient. Plastic Viscosity This value depends upon density and fluid type. Maintain density as low as possible (in both technical and economic terms). Yield Point Sufficiently high to clean the hole, but not so high to limit solids removal Same parameters as initial phases Same parameters as initial phases (+/-6-10gr/100cmq). (+/- 3-8gr/100cmq). Sufficient to avoid settling without stressing the formation while tripping. Sufficient to avoid settling without stressing the formation while tripping. Carefully evaluate the formations and fluid density Commonly low to limit seepage formation and damage. (+/- 10-15gr/100cmq). Sufficiently high to suspend cuttings and yield point. Gels Formulate them to well conditions. Api Filtrate HP/HT Filtrate Particular controls are not generally required (15-20cc/30’), estimate for each case. (average values 4-10 cc/30’). Cake Suitable to support unconsolidated formations. As low as possible. Less damaging as possible. Solids% Dependent on the system chosen, optimise HGS, LGS and MBT. Each system has a different solids tolerance. Dependent on the system chosen, optimise HGS, LGS and MBT. Each system has a different solids tolerance. Use of non damaging weighting agents ( which can be acidfield) or brine is preferred. Maintain LGS values at minimum. 3 MBT (kg/m ) Dependent on the minimum value and/or system tolerance to the drilling fluid chosen. pH 8<pH<12+; Value 8 min. helps reduce corrosion. The other values depend upon the fluid system chosen. Chemical Characteristics Dependent on the drilling fluid chosen. Compatible to the fluids and shales of the reservoir. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 18 OF 155 REVISION STAP -P-1-M-6160 2.7 WATER-BASED FLUIDS 2.7.1 Optimum Values Of Marsh Viscosity, Solids And Gel 0 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 2.7.2 19 OF 155 Optimum Values Of Plastic Viscosity And Yeld Point 0 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 20 OF 155 REVISION STAP -P-1-M-6160 3. FLUID CHARACTERISTICS 3.1 NON-INHIBITIVE WATER BASED FLUIDS 0 This section contains descriptions of the various water based drilling fluids, their applications and limitations. The Eni-Agip codes, abbreviations and symbols used in this section are listed in Appendix A and Appendix B. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE BENTONITE BASED FLUID FW-GE ENV. Cuttings Mud A Cost B Lubricant Properties Convertible B Density Logistic Difference B Temperature Mainten. Difference B Solids-removal Eq. LGS Tolerance B Re-use Formation Inhibition X X Cutting Inhibition Dispersed Non-dispersed LT Oil Alternative Oil CHARACTERISTICS OF THE SYSTEM Diesel Sea Water BASE FLUID Fresh Water 21 OF 155 B T1 D1 B B B B APPLICATION - Drilling start-up; - Viscose pills; A clay base should be provided to more complex polymer-base fluid; - After prehydrating, sea water can be added; - Specific treatments may adapt characteristics to the needs; - Easily convertible to more complex systems. LIMITATIONS - Highly sensitve to chemical contaminants; - Low solids tolerance; - Unadequate characteristics for situations other than drilling start-up. 15 20 9.5 FORMULATION PRODUCTION FRESH WATER BENTONITE (OCMA) CAUSTIC SODA MIXING TIME: +/- 25 m 3 /hr 320 kg-l/m 3 40-70 1-2 50 Electrical stability (volt) 3 30 O/W ratio 10 MBT(Kg/m3 equiv.) 10 Ca (gr/l) 60 NaCl (gr/l) 1.15 Mf 8.5 Pf 12 Pm API Filtrate (cc/30') 6 pH Gel 10'(gr/100cm2) 1 Sand (% in vol) Gel 10" (gr/100cm 2) 5 Water (% in vol.) Yield point (gr/100cm2 ) 6 Oil (% in vol.) Plastic visc. (cps) 40 Solids (% in vol.) Funnel visc. (sec/qt) 1.3 API HTHP (cc/30') Density (SG) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 22 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE: SAND GROUNDS SHALES GYPSUM/ANHYDRITE SALT + =/+ + + = + =/-- + + + =/+ +/-- + + + +/-- + + + + + + + CO 2 -- H S 2 -- + + %Sand NaCl Ca MBT Solids Mf Pf / Pm =/+ +/-- CEMENT pH Filtrate Gels Yield PV CONTAMINANTS Density - Maintain an adequate solids percentage; - Use water and bentonite to control viscosity and/or vary pH. + -- =/-- -- =/-- -- + + -SO - DILUTION 4 + - Na CARBONATE - CONVERT TO FW-LS - CONVERT TO FW-GY + + -- -- -- + -- -- -- - DESANDERS - CENTRIFUGE - DILUTION - CONVERT TO FW-LS + + REMEDIALS + - DILUTION, CMC - CONVERT TO FW -SS - DILUTION - Na BICARBONATE - DEGAS - ALTERNATE TREATMENT WITH NaOH and Ca(OH)2 STINKING SMELL GREEN OR BLACK COLOUR - PREVENTIVE TREATMENT WITH SCAVENGER. - HYDROGEN PEROXIDE + NaOH. - DEGAS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM GUAR-GUM SUSPENSION SW-GG ENV. Cuttings Mud B B Electrical Stability (volt) NaCl (gr/l) B O/W Ratio D1 Cost Density T1 Lubricant Properties Temperature X X Mf Solids-removal Eq. Re-use Convertible Logistic Difference Maint. Difference LGS Tollerance Formation Inhibition Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water BASE FLUID Fresh Water 23 OF 155 DESCRIPTION AND APPLICATION - Drilling start-up - Viscose pills in sea water or in presence of electorlytes; - Can be used as Bentonite extender (in low concentrations); - Reduced logistical problems in drlling start-up. ADVANTAGES AND LIMITATIONS - Fresh water is needed for hydration; - Low cost; - Low concentration usage; - Fermention; - Non resistant to high temperatures; - Suitable for viscose pills only.f FORMULATION MIXING TIME: 7 PRODUCT kg-l/m 3 SEA WATER GUAR GUM BACTERICIDE 10 as needed +/- 30 m 3 /hr MBT(kg/m3 equiv.) Ca (gr/l) Pf Pm pH NC Sand (% in vol) API Filtrate (cc/30') 15 Water (% in vol.) Gel 10'(gr/100cm2) 15 Oil (% in vol.) Gel 10" (gr/100cm2) 30 Solids (% in vol.) Yield Point (gr/100cm2) 20 API HTHP (cc/30') Plastic Visc. (cps) 1.03 100+ Density (SG) Funnel Visc. (sec/qt) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 24 OF 155 REVISION STAP -P-1-M-6160 0 PREPARATION - Avoid adding NaOH to the system; - Use a bactericideif not used immediately; - For hydrations, stir at high speed for approx. 1hr; - 'Fish eyes' can be easily observed. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE BENTONITE-AND CMC-BASE FLUID FW-GE-PO ENV. Mud B B B Electrical Stability (volt) B Cuttings D1 Excess Lime (kg/m3) T1 Cost B Lubricant Properties A Calcium (gr/l) B Density Convertible B NaCl (gr/l) Logistic Difference B Temperature Maint. Difference B Solids-removal Eq. LGS Tolerance B Re-use Formation Inhibition X Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Sea Water X Diesel Fresh Water BASE FLUID X 25 OF 155 DESCRIPTION AND APPLICATION - Drilling start-up when FW-GE characteristics are not sufficient; - Drilling non reactive formations with gradient <1.1 kg/cm2. ADVANTAGES AND LIMITATIONS - Easy maintenance and low cost; - Highly sensitive to chemical contaminants; - Low solids tolerance. 15 4 15 2 9.5 60 FORMULATION MIXING TIME: PRODUCT kg-l/m 3 FRESH/SALT WATER BENTONITE CAUSTIC SODA CMC HV CMC LV 20 - 60 1-3 0-6 2 - 10 +/- 25 m 3 /hr MBT(kg/m3 equiv.) 15 Mf 80 Pf 1.15 Pm 20 pH 8.5 Sand (% in vol) 10 Water (% in vol.) 8 Oil (% in vol.) API Filtrate (cc/30') 2 Solids (% in vol.) Gel 10'(gr/100cm2) 4 API HTHP (cc/30') Gel 10" (gr/100cm 2) 5 Plastic Visc. (cps) 40 Funnel Visc. (sec/qt) 1.03 Density (SG) Yield Point (gr/100cm 2) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 26 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE: To control RHEOLOGY: - Increase: Bentonite, CMC HV; - Decrease: Solids-Removal, Dilution, Lignosulfonates. + =/+ +/-+/-- SALT CEMENT CO 2 -- H2 S -- + + =/+ =/-- -- -- + + =/-- -- + + + + + + + + + + + =/-- + -SO4 - DILUTION + - Na CARBONATE - CONVERT TO FW-LS - CONVERT TO FW-GY + + -- -- -- + -- -- -- - DESANDERS - CENTRIFUGE - DILUTION - CONVERT TO FW LS + + + REMEDIALS %Sand +/-- NaCl = Ca GYPSUM/ANHYDRITE MBT + Solids + Mf + Pf / Pm SHALES pH =/+ Filtrate + Gels PV SAND GROUNDS CONTAMINANTS Yield Density To control FILTRATE: - CMC LV and/or Bentonite. + - DILUTION, CMC - CONVERTIRE IN FW SS - DILUTION - Na BICARBONATE - DEGAS STINCKING SMELL GREEN OR BLACK COLOUR - PREVENTIVE TREATMENT WITH SCAVENGER. - HYDROGEN PEROXIDE + NaOH - DEGAS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM LOW-SOLIDS FLUID WITH BENTONITE EXTENDER D1 B B B Mud Cost T1 Lubricant Properties A Cuttings ENV. Density A Temperature B Solids-removal Eq. M Re-use LGS Tolerance B Convertible B Logistic Difference M Formation Inhibition Cutting Inhibition Dispersed X Maint. Diference X Non-dispersed Alternative Oil LT Oil Diesel Sea Water FW-LW CHARACTERISTICS OF THE SYSTEM BASE FLUID Fresh Water 27 OF 155 B DESCRIPTION AND APPLICATION - Low density and high viscocity with a reduced solids-contents; - Reduced transportation problems; - Optimum for drilling start-up or when high mixing time is required. ADVANTAGES AND LIMITATIONS - Sensitive to chemical contaminants; - Sensitive to chlorides; - Low solids tolerance. 3 15 6 FORMULATION PRODUCT 9.5 8 MIXING TIME: m3 /h kg-l/m 3 30 BENT. EXTENDER 0,12 NaOH/KOH 1-1,2 (CMC LV) 2-10 : 50 0.1 MAX MAX FRESH WATER BENTONITE Electrical Stability. (volt) O/W Ratio MBT(kg/m 3equiv.) Ca (gr/l) NaCl (gr/l) Mf Pf Pm pH 5 Sand (% in vol) Gel 10'(gr/100cm 2) 2 Water (% in vol.) Gel 10" (gr/100cm 2) 8 Oil (% in vol.) Yield Point (gr/100cm 2) 5 Solids (% in vol.) Plastic Visc. (cps) 45 API HTHP (cc/30') Funnel Visc. (sec/qt) 1.03 API Filtrate (cc/30') Density (SG) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 28 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE CaSO4 = - - - + =/- SOLIDS + + + + + + EXCESS POLYMER = - - - - - % Sand =/- NaCl + Ca + MBT + Solids Filtrate + Mf Gels Pf / Pm Yield +/- CONTAMINANTS pH PV Density - Prehydrate bentonite before adding extencer; - Extender should be prehydrated before adding to the active system; - Addition ratio is1 kg of extender every 250 kg of bentonite; - Control solids as per range indicated; - Efficiency of shale shakers and cyclones is important; - High quantity of extender is an energic encapsulating agent. REMEDIAL SALT, SALT WATER = + = + + CONVERT TO SW-PO SODA ASH + EXTENDER ADD EXTENDER, DILUTE ADD. BENTONITE ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE FW/SW-LS LIGNOSULPHONATE-BASE FLUIDS ENV. DESCRIPTION Mud M Cuttings Convertible B Cost Logistic Tolerance B Lubricant Properties Maint. Tolerance A Density LGS Tolerance B Temperature Formation Inhibition B Solids-removal Eq. Cutting Inhibition X Re-use Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LTOil Sea Water X Diesel Fresh Water BASE FLUID X 29 OF 155 B T2 D4 B B B M - Most versatile fluid. Ideal for exploration wells; - High solids-tolerance. Easy maintenance; - High tolerance to chemical contaminants; - Convertible to Lime or Gypsum-based fluids. ADVANTAGES AND LIMITATIONS - Environmental impact concerns; - Lignosulphonates are uneffective in salt saturated fluids; - Optimum pH is 10, this value helps shale dispersion; - Lignosulphonate stabilises the collidal dispersion of shale in water reducing the effectiveness of any encapsulators. FORMULATION 7 60 PRODUCT 0.5 20 3 0.7 70 kg-l/m 3 MIXING TIME: +/- 20 m 3 /hr + weighting time 20 - 70 10 - 30 1-4 2-10 / 10 - 20 as needed Electrical Stability (volt) 1 O/W Ratio 9.5 10.5 FRESH (SALT) WATER BENTONITE FCL NaOH CMC LV / LIGNIN BARITE MBT(kg/m3 equiv.) Ca (gr/l) NaCl (gr/l) 40 Mf 10 Pf 2 Pm 10 15 pH 5 2 Sand (% in vol) API Filtrate (cc/30') 1 12 Water (% in vol.) Gel 10'(gr/100cm2 ) 2 45 Oil (% in vol.) Gel 10" (gr/100cm2 ) 5 60 Solids (% in vol.) Yield Point (gr/100cm2 ) 38 2.1 API HTHP (cc/30') Funnel Visc. (sec/qt) 1.1 Plastic Visc. (cps) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 30 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE: + + + + =/- + =/- - =/- + - - =/+ CO2 - + + + =/+ - - + CEMENT = +/- + + + + + =/- REMEDIAL - SOLIDS CONTROL - TREATMENT WITH FCL+SODA + + - FCL + SODA ASH - ADD CMC LV - CONVERT TO FW-GY + SALT % Sand +/- - NaCl = =/- Ca GYPSUM/ANHYDRITE =/- MBT + Solids + Mf + Pf / Pm Gels + pH Yield SHALE CONTAMINANTS Filtrate PV Density - Dependent on the solids percentage; - Thanks to the system flexibility characteristics may be adapted according to the needs by simply adding additives; - For high temperature and/or high density, use lignin as an alternative to CMC to control filtrate. -FCL + SODA ASH -CMC LV -CONVERT TO SS - FCL + C.SODA and/or LIME +/= -PRETR. WITH NaHCO3 - FCL+CMC ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 AGIP CODE (CHROME)-LIGNIN-BASE FLUIDS FW/SW-CL ENV. Mud B Cuttings Convertible B Cost Logistic Difference B Lubricant Properties Maint. Difference A Density LGS Tolerance B Temperature Formation Inhibition B Solids-removal Eq. Cutting Inhibition X Re-use Dispersed Alternative Oil Non-dispersed CHARACTERISTICS OF THE SYSTEM LT Oil Sea Water Diesel Fresh Water (X) 0 DESCRIPTION OF THE SYSTEM BASE FLUID X 31 OF 155 M T3 D4 B B B M DESCRIPTION AND APPLICATION - Development of Lignosulphonate-based fluids at high temperatures: To aid filtrate control add chrome Lignin which integrates the thinning effect of Lignosulphonate. ADVANTAGES AND LIMITATIONS - Versatile and economical system; - High solids tolerance; - Cr-Lignin is a less effective scavenger than lignosulphonate. Its effectivness is further reduced in sea water and becomes completely uneffective in presence of calcium; - Environmental impact concerns. Mf Ca (gr/l) MBT(kg/m 3equiv.) 8 9.5 1 0.3 0.5 0.2 60 2.1 60 40 8 1 10 2 10 40 11 3 0.7 1.5 MAX 10 FORMULATION MIXING TIME: 3 m /h PRODUCT kg-l/m 3 FRESH WATER BENTONITE FCL CL NaOH POLYMERS (CMC, PAC) BARITE 20-70 10-30 10-30 0.5-5 0-10 as needed 20 + WEIGHTING TIME Electrical Stability (volt) Pf 30 O/W Ratio Solids (% in vol.) 10 NaCl (gr/l) API HTHP (cc/30') 4 Pm Gel 10'(gr/100cm 2) 1 pH Gel 10" (gr/100cm 2) 5 Sand (% in vol) 2 Yield Point (gr/100cm ) 8 Water (% in vol.) Plastic Visc. (cps) 40 Oil (% in vol.) Funnel Visc. (sec/qt) 1.08 API Filtrate (cc/30') Density (SG) CHARACTERISTICS OF DRILLING FLUIDS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 32 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - High solids tolerance; - Up to 150°C, deflocculant effect is due to FCL; over this temperature CL is most commonly employed; - Alkalinity control is highly important to guarantee Cr-Lignin solubility; - Dump if contamination from carbonates or bicarbonates is present. - RHEOLOGY - Decrease: add FCL/CL/ Soda, dilute only in case of excess solids; - Increase: add prehydrated and FCL protected Bentonite carefully. Evaluate the addition of polyacrylates. - FILTRATE SHALE + + + + - - - CEMENT = +/- + + + + + CaSO4 = +/- + + + +/- = =/+ =/+ +/- + + + - - - CARBONATES/ BICARBONATES = + + + =/- +/- + TEMPERATURE + + + + SALT =/- + + % Sand NaCl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield CONTAMINANTS PV Density - Maintain a reduced quantity of Bentonite, add CL, and HPHT polymers. REMEDIAL - CENTRIFUGE - +FCL + CL + NaOH - DILUTION =/+ - + NaHCO3 O Na2CO3 - + FCL + CL + - + Na2SO4 E/0 NaOH - + FCL + CL - CONVER.IN FW-GY + +/- - + FCL + CL - CONVER.IN FW-SS - FOR T. >150° C UTILIZZARE DS-IE - + LIME AND/OR C. SODA - + FCL + CL - + DEFLOC. AT HT ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE P.A.C.- BASE FLUIDS (DRISPAC) ENV. B Mud Lubricant Properties Density D4 Cuttings T2 Cost A Temperature A Solids-removal Eq. M Re-use B Convertible Logistic Difference B Maint. Diffrence Formation Inhibition M LGS Tolerance X Cutting Inhibition Dispersed Non-dispersed Alternative Oil LT Oil Sea Water Diesel Fresh Water X FW/SW-PA CHARACTERISTICS OF THE SYSTEM BASE FLUID X 33 OF 155 M B B DESCRIPTION AND APPLICATION - Encapsulating system, optimum base for inhibitive polymer systems; - High concentrations may limit cutting dispersion; - Same application as FW-PO, but has a better efficiency at high concentrations of monovalent salts. ADVANTAGES AND LIMITATIONS - Encapsulating system which needs the addition of an inhibitive salt for inhibition; - High sensitvity to contaminations from polyvalent salts; - Low solids tolerance. 16 9.5 MAX 20 FORMULATION Solids (% in vol.) PRODUCT FRESH/SALT WATER BENTONITE P.A.C.(REGULAR) P.A.C.LV NaOH BARITE MIXING TIME: 3 m /h 25 + WEIGHTING TIME kg-l/m 3 20-40 2-5 0-5 1,0-1,5 as needed Electrical Stability (volt) 2 20 O/W Ratio 15 MBT(kg/m3 equiv.) 5 Ca (gr/l) 10 NaCl (gr/l) 20 Mf 60 1.5 Pf 0.4 Pm 8.5 pH 6 Sand (% in vol) 8 Water (% in vol.) API Filtrate (cc/30') 10 Oil (% in vol.) Gel 10'(gr/100cm2 ) 3 API HTHP (cc/30') Gel 10" (gr/100cm 2) 6 Plastic Visc. (cps) 10 Funnel Visc. (sec/qt) 1.05 45 Density (SG) Yield Point (gr/100cm2) CHARACTERISTICS OF THE DRILLING FLUIDS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 34 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Mainly encapsulating, this system needs an adequate concentration of polymer (>3 kg/m3) to limit cutting dispersion and high increase of viscosity; - Easily convertible to a Potassium-base system, both Polymer-base and dispersed; - If a density increase above optimum range is desired, convert the system to a more solids-tolerant one. - RHEOLOGY - Decrease: Deflocculate using a short chain polymer (i.e.: short chain CMC LV, PHPA); Dilute; add CL and/or FCL. - FILTRATE SHALE + + + + - - - CEMENT = +/- + + + + + CaSO4 = +/- + + + - = =/+ =/+ +/- + + + - - - SALT + + % Sand NaCl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield PV CONTAMINANTS Density - Use PAC Regular/LV and/or CMC LV dependent on rheology desired. High salt content fluids can result economical if employed with starches. REMEDIAL - DILUTION - CONV. TO A MORE INHIBITIVE SYSTEM + - PRETREAT WITH SODIUM BICARBONATE + - ADD. SODA ASH. - CONV IN FW/SW GY - ADD FCL + - CONTAMINANT IS DEPENDENT ON OBM - CONV. TO FW/SW-SS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM PHPA-BASE FLUIDS ENV. Cuttings Mud B M B B O/W Ratio D3 Lubricant Properties T2 Cost A Density A Temperature M Solids-removal Eq. M Re-use M Convertible Logistic Difference B Maint. Difference Formation Inhibition M LGS Tolerance X Cutting Inhibition Dispersed Non-dispersed Alternative Oil LT Oil Sea Water Diesel Fresh Water X FW/SW-PC CHARACTERISTICS OF THE SYSTEM BASE FLUID X 35 OF 155 DESCRIPTION AND APPLICATION - Pre-soluble polymers are required to viscosify and encapsulating cuttings; - High solids-tolerance; - Optimum base for a KCI-base fluid; ADVANTAGES AND LIMITATIONS - Encapsulating system which needs the addition of an inhibitive salt for inhibition; - High sensitivity to contaminations from polyvalent salts; - Low solids tolerance. FORMULATION PRODUCT FRESH/SALT WATER BENTONITE PHPA CMC LV (CL) NaOH/KOH BARITE MIXING TIME: m3/h 25 + WEIGHTING TIME MBT(kg/m3equiv.) MAX 20 kg-l/m3 30 5 0-7 (10) 0.1-0.5 as nedeed Electrical Stability (volt) Ca (gr/l) 10.5 NaCl (gr/l) 2 50 Mf 20 0.4 Pf 5 8.5 Pm 15 27 pH 30 Sand (% in vol) 60 1.8 Water (% in vol.) 8 Oil (% in vol.) 15 Solids (% in vol.) 2 API HTHP (cc/30') 5 API Filtrate (cc/30') Gel 10'(gr/100cm2) 10 Plastic Visc. (cps) 1.03 45 Density (SG) Gel 10" (gr/100cm2) Yield Point (gr/100cm2) Funnel Visc. (sec/qt) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 36 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Encapsulating system: An adequate concentration of polymer (3>kg/M3) is needed to limit cutting dispersion and high increase of viscosity; - Easily convertible to a potassium-base system; - Polymer may be added wherever but not through the hopper to avoid foam formation; - Can tolerate up to 170°C by using additives. - RHEOLOGY - Decrease: Deflocculate using a short chain polymer (i.e.: short chain CMC LV, PHPA); Dilute; If a more energic action is needed, them add CL and/or FCL. FILTRATE SHALE + + + + +/- - - + CEMENT = +/- + + + + + CaSO4 = +/- + + + - = =/+ SALT =/+ +/- + + + - - - + % Sand NaCl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield PV CONTAMINANTS Density - Use the most adequate a filtrate reducer according to the usage: (temperature, density, salinity). REMEDIAL - ADD PHPA - ADD. PHPA LMW. -INCREASE INHIBITION + - PRETREAT WITH NaHCO3 + - ADD. Na2CO3 - CONV IN FW/SW GY - ADD FCL + - CONTAMINANT IS DEPENDENT ON MBT - CONV. TO FW/SW-SS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 3.2 37 OF 155 0 INHIBITED WATER-BASE FLUIDS • This section contains descriptions of the various inhibited water based drilling fluids, their applications and limitations. • Fluid formation herein described, relating to drilling fluids, are the most simple and economical. Particular operating conditions may greatly modify them, so characteristics are reffered to the density indicated. • Suggestions relating to fluid maintenance only refer to the most important aspect of the system described and do not include those relating to the general maintenance which are common to all systems. • Containment effects refer to the fluid type. Other information on contamination can be found in section 4.1 ’Water Based Fluid Maintenance’. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM FW/SW-SS SALT SATURATED FLUID B CUTTINGS D4 Lubricant Properties T2 COSTO A Density B Temperature A Solid-removal eq. A Re-use Logistic Difference B Convertible Maint. Difference M LGS Tolerance A Formation Inhibition Cutting Inhibition Dispersed Non-Dispersed Alternative Oil X X M A MUD ENV. CHARACTERISTICS OF THE FLUID LT Oil Diesel Sea Water Fresh Water BASE FLUID X 38 OF 155 A DESCRIPTION AND APPLICATION - Conditioned with NaCl, generally saturated; - Mainly used to drill salt formations. More rarely as an inhibitive fluid in shale formations.; - Viscosified salt solutions are employed as W.O. fluid. ADVANTAGES AND LIMITATIONS - Lower cost and east availability of NaCl; - Na+ has an inhibition effect only in high concentrations. In low concentrations it helps shale dispersion; - Salt saturated fluid is a special discarding fluid; - High salt content will affect the product performance. Dispersants, i.e. FCL, are low-effective. Dilution is required tp maintain the system. FORMULATION 15 2 8.5 320 1 38 9.5 320 PRODUCT 15 +WEIGHTING TIME Kg-l/m 3 40-60 3-6 10-20 350 (3-6) as needed 10 10 Electrical stability (volt) O/W ratio MBT(Kg/m 3equiv.) Ca (gr/l) NaCl (gr/l) Mf Pf Pm 5 BENTONITE PREIDRATATA SODA CAUSTICA AMIDO SALE (PAC REG, LOVIS) BARITE 3 MIXING TIME: m /h pH Sand (% in vol) Water (% in vol.) 2 Oil (% in vol.) 10 Solids (% in vol.) 50 API HTHP (cc/30') 2.1 80 10 API filtrate (cc/30') 0 Gel 10'(gr/100cm 2) Gel 10" (gr/100cm 2) 4 Plastic visc. (cps) 10 1.2 Funnel visc. (sec/qt) 38 Density (SG) Yield point (gr/100cm 2) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 39 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Traditionally maintained with dilution; - In absence of Mg++ salts, keep Pf>1; - System maintenance may result more complex in drilling complex salt formations (i.e. zechstein). In this case contact expert technicians. RHEOLOGY - Prior to dilution, try to use small concentrations of short chain polymer (i.e. CMC LV), or FCL (prehydrated in fresh water) ; - Rheology is generally maintained by adding prehydrated protected Bentonite (with a polymer or Lignosulphate) and starch; If needed use a Bio-polymer. FILTRATE - - CEMENT = +/- +/- +/- + + + Ca++ = +/- +/= +/= +/= -/= Mg++ = + + + - - HIGH TEMPERATURES + + + - + REMEDIAL - CENTRIFUGE - DILUTE + - PRETREAT WITH NaHCO3 + - USE PRODUCT TOLERANT TO Ca ++ - AVOID DIRECT ADDITION OF ALKALINE AGENTS - IF DUE TO COMPLEX SALTS pH 8 IS MAX WITH MgO. DO NOT ADD ALKALINE AGENTS IN CIRCULATION. - - + % Sand =/- Cl Pf / Pm + Ca pH + MBT Gels + Solids Yield + Mf PV SHALE CONTAMINANTS Filtrate Density - Up to approx. 100 °C Temperature, use starch; For hgiher temperatures, PAC and/or CMC; for temperatures more than 140 °C, estimate the use of oil-based fluid. + - USE PAC - SUBSTITUTE WITH OBM. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM AGIPAK (KCMC)-BASE FLUID FW-PK ENV. B MUD D1 Lubricant Properties T1 CUTTINGS A COSTO A Density M Temperature B Solid-removal eq. B Re-use Maint. Difference B Convertible LGS Tolerance M Logistic Difference Formation Inhibition X Cutting Inhibition Dispersed Non-Dispersed CHARACTERISTICS OF THE SYSTEM Alternative Oil LT Oil Diesel Sea Water Fresh Water BASE FLUID X 40 OF 155 B B B DESCRIPTION AND APPLICATION - A certain inhibition grade is given to the system by replacing the sodium base with the potassium one; - Same applications as FW-PO; - May be used as a dispersed polymer and potassium-base system. ADVANTAGES AND LIMITATIONS - Slightly encapsulating and inhibitive system; - Can only be used in fresh water, as salt water affects the potassium-base effect; - Low-solid tolerance. FORMULATION PRODUCT FRESH WATER BENTONITE KCMC / AGIPAC HV KCMC / AGIPAK LV KOH 3 MIXING TIME: m /h 25 Kg-l/m 3 20-60 2-6 2-10 2-4 Electrical stability. (volt) 9.5 20 _. . 60 O/W ratio 15 MBT(Kg/m3equiv.) 2 Ca (gr/l) 15 NaCl (gr/l) 3 Mf 15 Pf 15 Pm 1.15 80 pH 8.5 Sand (% in vol) 5 Water (% in vol.) 10 Oil (% in vol.) 8 Solids (% in vol.) API Filtrate (cc/30') 2 API HTHP (cc/30') Gel 10'(gr/100cm 2) 4 Plastic visc. (cps) 5 Funnel visc. (sec/qt) 1.03 40 Density (SG) Gel 10" (gr/100cm 2) Yield point (gr/100cm2) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 41 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Low-solids tolerance; - Good operating performance of the solids-removal equipment is needed to limit dilutions; - Easily convertible to a dispersed potassium and polymer base system. RHEOLOGY - Decrease: dilution, KCMC-LV has a light deflocculating effect; - Increase: addition of KCMC-HV. FILTRATE SHALE + + + + - - - CEMENT = +/- + + + + + CaSO4 = +/- + + + - = =/+ =/+ +/- + + + - - - SALT =/- + + % Sand NaCl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield PV CONTAMINANTS Density - Maintain a minimum quantity of bentonite, add KCMC-LV. REMEDIAL - Dilute - Add K+ - Add FCL E/O CL + -Pretreat with KHCO3 + - Add K2CO3 - + KCMC-LV - Convert to FW-GY + - Convert to SW-PO - Convert to FW-SS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM POTASSIUM CHLORIDE- BASE FLUID FW/SW-KC B A B O/W Ratio Mud D3 Cost T2 MBT(kg/m3 equiv.) A Lubricant Properties Density M Temperature M Re-Use A Solid-Removal Eq. B/M Convertible Formation Inhibition M Logistic Difference Cutting Inhibition A Maint. Difference dispersed (X) LGS Tolerance Non-Dispersed Alternative Oil X Cuttings ENV. CHARACTERISTICS OF THE SYSTEM LT Oil Sea Water X Diesel Fresh Water BASE FLUID X 42 OF 155 M DESCRIPTION AND APPLICATION - Conditioned with KCI, which is added preferably to polymer and non-dispersed; - Mainly employed in drilling shales like gumbo; - Drilling formations which, when hydrated have swelling and sloughing tendencies. ADVANTAGES AND LIMITATIONS - KCl is an available and low-cost salt; - Inhibitive ion concentrations can be easily adapted to the formation reactivity; - K+concentration should be constantly monitored ; - High salt concentration may create disposal problems; - K+destabilises high caolinitecontent formations. 1.05 THE CHARACTERISTICS ARE THOSE TYPICAL OF THE BASE SYSTEM EMPLOYED. 1.8 FORMULATION PRODUCT kg-l/m 3 - The formulations are those typical of the base systems employed. - Product concentrations are traditionally higher. - A biopolymer is used as a base viscosifier to provide the system with adequate suspending characteristics. MIXING TIME: 3 m /h 25 + WEIGHTING TIME Electrical Stability (volt) Calcium (gr/l) NaCl (gr/l) Mf Pf Pm pH Sand (% in vol.) Water (% in vol.) Oil (% in vol.) Solids (% in vol.) API HTHP (cc/30') API Filtrate (cc/30') Gel 10' (gr/100cm2) Gel 10" (gr/100cm2 ) Yield Point (gr/100cm2) Plastic Visc. (cps) Funnel V isc. (sec/qt) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 43 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Adequate concentration of KCI must be maintained and monitored through laboratory tests, as well as by observing the cuttings over the shale shakers; - Fluid maintenance is that of the system to which KCI is added; - System may be optimised by replacing the soda-base products with potassium-base ones; - In sea water higher concentrations of KCI are required. RHEOLOGY AND FILTRATE - Refer to the base-system used. Shale + + + + +/- - - Cement = +/- + + + + + CaSO4 = +/- +/= +/= +/= -/= Salt =/+ +/- +/- +/- = - - + - _ + % Sand Cl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield CONTAMINANTS PV Density NOTE: KCl-BASE SYSTEM, ESPECIALLY IF POLYMERIC, TRADITIONALLY HAS HIGH RATES OF CORROSION. REMEDIAL - Add. K+ - Increase concentration (K+) + - Pretreat with KHCO3 + - Use products tolerant Ca++ + - Generally minimum contamination - Increase K+ - Convert to SS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM FW/SW-GY GYPSUM-BASE FLUIDS ENV. B MUD D4 CUTTING T3 COSTO M Lubricant properties Density B Temperature B Solid-removal eq. M Re-use Llogistic difference A Convertible Maint. difference B LGS tolerance A X Formation inhibition Cutting inhibition Dispersed Non-dispersed Alternative oil CHARACTERISTICS OF THE SYSTEM LT oil Sea water (X) Diesel Fresh water BASE FLUID X 44 OF 155 B B M DESCRIPTION AND APPLICATION - Used for drilling reactive shales and massive formations of CaSO4: - Gypsum is used as a Ca++ source; - Dispersed, Lignosulphonate base system; - The system may be more inhibitive if used in fresh water. ADAVANTAGES AND LIMITATIONS - High solids and good cutting inhibition; - Can be weighted up to elevated values; - Can also be used at high temperatures; - Low cost; - Effectiveness can be enhanced by using KOH or Ca(OH)2 as alkaline agent; - Gelation problems may occur to high solids content fluid at high temperatures. 1 5 8 5 9.5 2.1 60 45 8 1 15 2 35 10.5 FORMULATION PRODUCT FRESH/SALT WATER BENTONITE ALCALINE AGENT FC-LIGNOSOLFONATE GYPSUM CMC-LV/LIGNITE BARITE MIXING TIME m3/h 20 + WEIGHTING TIME 15 10 0.5 0.6 30 20 kg-l/m 3 50 4 6-12 10-20 3-7 as needed Electrical Stability (volt) 70 NaCl (gr/l) 1.2 Mf 0.2 Pf Excess lime (kg/m3) 3 MBT(kg/m 3 equiv.) 10 Ca (gr/l) 1.1 40 Pm pH Sand (% in vol) Water (% in vol.) Oil (% in vol.) Solids (% in vol.) API HTHP (cc/30') API Filtrate (cc/30') Gel 10'(gr/100cm 2) Gel 10" (gr/100cm 2) Yield Point (gr/100cm 2) Plastic Visc. (cps) Funnel Visc. (sec/qt) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 45 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Maintain excess Gypsum ranging from 10 to 20 kg/m3, regulate soluble Ca++ by varying pH from 9 to 10.5. When pH is low, Ca++ is more soluble, and inhibition and maintenance difficulty become higher. RHEOLOGY - Use FCL as a thinning agent. If Ca++ is high, gelation problems may occur, especially with high-solids content and temperatures near the system limit (150 °C). FILTRATE SHALE + CEMENT SALT/SALTED WATER HIGH TEMPERATURE + + + + =/- - - = +/- +/- + + + - +/- +/- +/- + - - =/+ + + + - - + % Sand Cl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield CONTAMINANTS PV Density - CMC LV is an optimum filtrate reducer. The concentration of soluble Ca++ affects the quantity of filtrate reducer needed; - For elevated temperatures use lignite to control the filtrate. REMEDIAL - INCREASE CaSO4 EXCESS - DECREASE MBT - ADD. FCL - DECREASE pH WITH NaHCO3 + - MODERATE CONTAMINATION - ADD FCL E CMC-LV - CONVERT TO FW-SS - DECREASE MBT. - DECREASE EXCESS GYPSUM - ADD LIGNIN ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE LIME-BASE FLUIDS FW/SW-LI D4 B B B Mud T2 Cost M Lubricant Properties Density M Temperature B Solids-removal Eq. M Re-use Logistic Difference A Convertible Maint. Difference B LGS Tolerance Cutting Inhibition M Formation Inhibition Dispersed Non-dispersed Alternative Oil X Cutting ENV. CHARACTERISTICS OF THE SYSTEM LT Oil Sea Water X Diesel Fresh Water BASE FLUID X 46 OF 155 M DESCRIPTION AND APPLICATION - Used for drilling reactive shale formations, even at high temperatures; - Lime is used as the source of Ca++; - Dispersed, lignosulphonate-base system; - Two basic formulations: Low-Lime content and high-Lime content, varying from 5 to 20 kg/m3 of excess Lime respectively. ADVANTAGES AND LIMITATIONS - High-solids tolerance and medium cutting inhibition; - Can be weighted up to high values; - Fairly good resistance to chemical contaminants; - Low cost; - Reduced calcium inhibitive effect due to the pH dispersing action; - Gelation problems may occur near temperature limit (130 °C). 65 55 10 1 15 2 40 12.5 20 FORMULATION PRODUCT WATER BENTONITE ALCALE FC-LIGNOSOLFONATE LIME STARCH/CMC-LV BARITE MIXING TIME: m3/h 20 + WEIGHTING TIME 0,1 70 5 5 0,4 20 23 NaCl (gr/l) 2 Mf 8 kg-l/m 3 70-120 3-8 6-12 8-30 20/7 as needed Electrical Stability (volt) 2.15 Excess Lime (kg/m3) 12 MBT(kg/m3 equiv.) 5 Ca (gr/l) pH 10 Pf API Filtrate (cc/30') 3 Pm Gel 10'(gr/100cm 2) 1 Sand (% in vol) Gel 10" (gr/100cm2) 4 Water (% in vol.) Yield Point (gr/100cm 2) 8 Oil (% in vol.) Plastic Visc. (cps) 38 Solids (% in vol.) Funnel Visc. (sec/qt) 1.1 API HTHP (cc/30') Density (SG) CHARACTERISTICS OF THE DRILLING FLUIDS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 47 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Excess lime to be used depends on the formation reactivity; - The relationship betwen Pm/Pf with Pm>3Pf is vital as it provides exact indication of excess lime. RHEOLOGY - Increase: Prehydrated, lignosulphonate protected bentonite; - Decrease: Maintain excess lime within optimum values, add lignosulphonate, dilute. FILTRATE SHALE + CEMENT SALT/SALT WATER =/- = - = = = = +/= + +/- +/- +/- + - + + + - - + + + - -/+ - + + % Sand Cl Ca MBT Solids Mf Pf / Pm pH Filtrate + = + Gels + HIGH TEMPERATURE GYPSUM Yield CONTAMINANTS PV Density - CMC LV is an optimum filtrate reducer. The concentration of soluble Ca++ affects the quantity of filtrate reducer needed; - For elevated temperatures use lignite to control the filtrate. REMEDIAL - INCREASE EXCESS Ca(OH)2 - REDUCE MBT -/= =/+ - MODERATE CONTAM. + - MODERATE CONTAM. - ADD FCL AND STARCH - CONVERT TO FW-SS - REDUCE MBT. - RED. Pm AND Pf. - ADD. CMC LV AND LIGNIN + - :ADD. NaOH - COVERT TO FW-GY ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 AGIP CODE MOR-REX-BASE FLUID (KLM) FW/SW-MR ENV. D4 B Mud T1 Cuttings A Cost B Lubricant Properties A Density A Temperature Logistic Difference A Solids-removal Eq. Maint. Difference B Re-use LGS Tolerance A Convertible Formation Inhibition X (X) Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT oil Diesel Sea Water Fresh Water 0 DESCRIPTION OF THE SYSTEM BASE FLUID X 48 OF 155 A B M DESCRIPTION AND APPLICATION - Used for drilling reactive shale formations, even at high temperatures; - Calcium and Potassium are added as KOH and Ca(OH)2, while Morex as a deflocculant and calcium chelant polymer; - Optimum application is in freshwater fluids with high ROP and density, but not too high temperatures. ADVANTAGES AND LIMITATIONS - High solids tolerance and ;ood cutting inhibition; - Can be weighted up to high values; - Complex system, expert technicians are needed for maintenance; - Several products are needed for its formulation and maintenance, this may create supply problems; - Gelation problems may occur in high solids content fluids near temperature limit (130 °C). Ca (gr/l) MBT(kg/m3equiv.) Excess Lime (kg/m3) 10 2.1 55 50 8 3 15 6 35 12.5 15 2-3 2-4 0.8 MAX 15 FORMULATION PRODUCT FRESH/SALT WATER PREHYDRATED BENTONITE (BIOPOLYMER) MOR-REX KOH LIME MOD. STARCHES/LIGNITE BARITE MIXING TIME: 3 m /h 15 + WEIGHTING TIME kg-l/m 3 40 (1-3) 6-12 3 12-17 10-15 as needed Electrical Stability (volt) Mf 60 NaCl (gr/l) Pf 0.4 Pm 2-4 pH 2-3 Sand (% in vol) 12.5 15 Water (% in vol.) 5 Oil (% in vol.) 10 Solids (% in vol.) 2 API HTHP (cc/30') Gel 10'(gr/100cm2) 1 API Filtrate (cc/30') Gel 10" (gr/100cm 2) 4 Plastic Visc. (cps) 15 Funnel Visc. (sec/qt) 1.1 40 Density (SG) Yield Point (gr/100cm 2) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 49 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - System with floculation controlled by the balance between two salts and a polymer: Highly important to maintain the balance between Pf, Pm and Morex; - Always add Lime and Morex simultaneously in a ratio of 4/2 and 3/2 dependent on the characteristics desired and temperature. RHEOLOGY - Flocculation control is due to the ratio Lime/Morex. Do not use dispersers; - Keep MBT below 10%; For high densities and temperatures > 135 °C, do not exceed 4-6%. FILTRATE SHALE + CEMENT = CaSO4 SALT HIGH TEMPERATURE +/- + % Sand Cl Ca + =/- - - + + + + + + - ADD. LIME + MOR-REX + WATER + LIGNITE + +KOH. + + + - -/+ + - IF Ca++ > 1200 ppm ADD. K2CO3 - CONV. TO FW-GY + + + - - + + - - + REMEDIAL + + + MBT Solids Mf Pf / Pm pH Filtrate Gels Yield CONTAMINANT PV Density - Use starch as main filtrate reducer up to a temperature of 100 °C, for higher temperatures use starch and lignite in a ratio of 2/1 and 1/1; - Do not add alkaline agent to starch simultaneously as it may cause an increase of viscosity. Pre-solubilised lignite may be convienvent. - Ca++ AND MOR-REX - DECREASE MBT + + - CONV. TO FW-SS - DECREASE MBT. - ADD. LIGNITE FOR FILTRATE. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 3.3 50 OF 155 0 OIL BASED FLUID This section contains descriptions of the oil based fluids systems, their applications and limitations. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 AGIP CODE DIESEL INVERT EMULSION FLUID DS-IE ENV. T4 Lubricant Properties Density D3 A Mud M Cuttings A Cost B Temperature A Solids-removal Eq. M Re-use A Convertible Logistic Difference A Maint. Difference A LGS Tolerance X Formation Inhibition Cutting Inhibition X Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water 0 DESCRIPTION OF THE SYSTEM BASE FLUID Fresh Water 51 OF 155 M A A DESCRIPTION AND APPLICATION - Water emulsion in Oil with Oil as the filtrate; - Used for drilling shales, high temperatures, salt formations, deviated wells, water-damaging reservoir, completion fluid; - High density drilling fluids used when fluid recovery and re-use is advantageous. ADVANTAGES AND LIMITATIONS - The emulsion has a nonionic continuous phase and does not interact with shale layers and the most common chemical contaminants; - Due to high environmental restrictions, the zero charge is needed; - Compared to other drilling fluids or zero discharge areas, it has the advantage of a low dilution ratio and the possibility to be re-used; - Lost circulation control, and Gas kick detection and maintenance may create some problems. API Filtrate (cc/30') API HTHP (cc/30') Solids (% in vol.) Oil (% in vol.) Water (% in vol.) CaCl2 (%) O/W Ratio Excess Lime (kg/m3) 5 0 10 8 64 28 3 30 70/30 6 2.2 60 42 8 1.5 6 0 3 40 54 6 8 30 90/10 13 FORMULAtion PRODUCT DIESEL EMULSIFIER/S LIME FILTRATE REDUCER (IF REQUIRED) BRINE (20-30% CaCl2) VISCOSIFIER WETTING AGENT (IF REQUIRED) BARITE MIXING TIME: m3/h 15 + WEIGHTING TIME kg-l/m 3 FORMULATIONS AND QUANTITIES DEPEND ON DENSITY, OIL/WATER RATIO AND SERVICE COMPANY'S FORMULATIONS. FOLLOW THE INSTRUCTION IN THE SPECIFIC MANUAL. Electrical Stability (volt) Gel 10'(gr/100cm2 ) 2 Mf Gel 10" (gr/100cm2 ) 5 Pf Yield Point (gr/100cm2 ) 15 Pom (cc H2SO4 N/10) Plastic Visc. (cps) 40 pH Funnel Visc. (sec/qt) 1.2 Sand (% in vol) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID @ 120 °F 600 2000 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 52 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - An Oil-base fluid is traditionally easy to maintain. Pay attention to record dilutions and product quantities required in order to keep correct concentrations; - To avoid problems, constantly monitor any modifications of the characteristics, especially the electrical stability and HPHT filtrate. If any modifications, determine the possible causes and take prompt remedial actions. RHEOLOGY - Should be determined at a temperature of 120 or 150oF. Do not use marsh viscosity for maintenance; - Water is the principle viscosifier of Oil-base fluids. Its percent will vary depending on the characteristics required. Other viscosifiers enhance yield point and Gels. Viscosity is also given by solids, thus it is essential to decrease the water content in the fluid by increasing density. FILTRATE SOLIDS + + + ++ =/- = WATER -/+ + + + + - +/- +/- + CaCl2 > 35% - - - - Cuttings Aspect Wetting Water CaCl2 EL. STAB. 0/W POM F. HPHT Gels Yield CONTAMINANTS PV Density -The main filtrate reducer is given by the quality of emulsion. Other filtrate reducers may be needed for high temperatures or for very low HPHT filtrate values. REMEDIALS (?) (PLASTIC) - ADD.WETTING AGENT - DILUTE (+) (PLAST.) - IF O/W OK, + EMULSION. IF O/W K.O., + OLIO X OK (PLAST.) - LIGHT CONTAM. - CONV. TO DS/LT-IE =/+ ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 53 OF 155 REVISION STAP -P-1-M-6160 0 ) AGIP CODE DESCRIPTION OF THE SYSTEM DS-IE-RF DIESEL INVERT EMULSION, FILTRATE RELAXED FLUID ENV. M D3 Lubricant Properties Density Temperature T4 A Mud A Cuttings B Solid-removal Eq. A Re-use M Cost A Convertible A Logistic Difference A Maint. Difference Formation Inhibition X LGS Tolerance Cutting Inhibition X Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water Fresh Water BASE FLUID M A A DESCRIPTION AND APPLICATION - Water emulsion in Oil with Oil as the filtrate - Same applications as the conventional Oil-base fluid. Thanks to its characteristics of high filtrate it helps improve penetration rates in permeable formations. ADVANTAGES AND LIMITATIONS - Same advantages as a conventional Oil-base fluid with higher penetration rates; - Due to a minor emulsion concentration, the range of temperature is limited to max 350 °F; - Same environmental restrictions as DS-IE. API Filtrate (cc/30') API HTHP (cc/30') Solids (% in vol.) Oil (% in vol.) Water (% in vol.) CaCl2 (%) O/W Ratio Excess Lime (kg/m3) 5 2 15 8 64 28 3 30 80/20 6 2.2 60 42 8 1.5 6 8 20 40 54 6 8 30 90/10 13 FORMULATION PRODUCT DIESEL EMULSIFIER/S LIME FILTRATE REDUCER (IF REQUESTED) BRINE (20-30% CaCl2) VISCOSIFIER WETTING AGENT (IF REQUIRED) BARITE MIXING TIME: m3/h 15 + WEIGHTING TIME kg-l/m 3 FORMULATIONS AND QUANTITIES DEPENDS ON DENSITY, WATER/OIL RATIO AND ON THE SERVICE COMPANY'S FORMULATIONS. FOLLOW THE INSTRUCTIONS IN THE SPECIFIC MANUAL. Electrical Stability. (volt) Gel 10'(gr/100cm2 ) 2 Mf Gel 10" (gr/100cm2 ) 5 Pf Yield Point (gr/100cm2 ) 15 Pom (cc H2SO4 N/10) Plastic Visc. (cps) 40 pH Funnel Visc. (sec/qt) 1.2 Sand (% in vol) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID @ 120 °F 600 1000 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE 100% DIESEL INVERT EMULSION FLUID DS/LT-IE-100 ENV. A Mud D5 Cuttings T4 Cost A Lubricant Properties Density A Temperature A Re-use A Convertible M Solids-removal Eq. A Logistic Difference A Maint. Difference A LGS Tolerance Formation Inhibition X Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water Fresh Water BASE FLUID X 54 OF 155 A A A DESCRIPTION AND APPLICATION - 100% Diesel or low toxiticity Oil, Oil-base fluid; - A small quantity of emulsifier helps tolerate up to 10% water invasion; - Non-damaging Oil-base fluid system, purposely designed for coring and drilling Oil mineralised formation. ADVANTAGES AND LIMITATIONS - The lack of water and energic emulsifiers limits damages to the Oil-mineralised formation; - Easily convertible to a simple Oil-base fluid or to a packer-fluid; - Purposely prepared, it is not possible to recover the original oil-based fluid, because of the high concentrations of surfanctants; - If prepared with Diesel it shows the same environmental restrictions as DS-IE. 0 FORMULATION PRODUCT 3 m /h 100/0 kg-l/m3 FORMULATIONS AND QUANTITIES DEPEND ON DENSITY, AND SERVICE COMPANY'S FORMULATIONS. FOLLOW THE INSTRUCTIONS ON THE SPECIFIC MANUAL. 20 + WEIGHTING TIME Electrical Stability (volt) Excess Lime (kg/m3) O/W Ratio CaCl2 (%) Mf Pf 0 DIESEL/LT OIL EMULSIFIER/S LIME FILTRATE REDUCER WETTING AGENT VISCOSIFIER BARITE / CaCO3 MIXING TIME: Pom (cc H2SO4 N/10) 82 pH 18 Sand (% in vol) 10 Water (% in vol.) 3 Oil (% in vol.) 2 Gel 10'(gr/100cm ) 2 Solids (% in vol.) Gel 10" (gr/100cm2 ) 5 API HTHP (cc/30') Yield Point (gr/100cm2 ) 12 API Filtrate (cc/30') Plastic Visc. (cps) 1.4 Funnel Visc. (sec/qt) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID @ 120 °F 2000+ ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 3.4 55 OF 155 0 INHIBITED AND/OR ENVIRONMENTAL FLUIDS This section contains descriptions of inhibited and environmentally friendly fluid systems, their applications and limitations. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 AGIP CODE POTASSIUM CARBONATE-BASE FLUID FW-K2 ENV. Mud D3 B B 0 30 B Cost Cuttings Lubricant Properties A O/W Ratio T2 MBT(kg/m 3equiv.) A Ca (gr/l) B Density A Temperature A Solids-removal Eq. Convertible B Re-use Logistic Difference M Maint. Difference A Formation Inhibition Cutting Inhibition Dispersed X LGS Tolerance X Non-dispersed LT Oil Alternative Oil CHARACTERISTICS OF THE SYSTEM Diesel Sea Water 0 DESCRIPTION OF THE SYSTEM BASE FLUID Fresh Water 56 OF 155 DESCRIPTION AND APPLICATION - Conditioned with non-dispersed K2CO3 which has been added to KCMC and KPAC; - Used for drilling reactive shales; - Drilling formations which, when hydrated, have sloughing and/or swelling tendencies; - Can be used as a completion fluid or as a no-solids drilling fluid up to a density of 1,58 sg. ADVANTAGES AND LIMITATIONS - Non-corrosive; - No environmental limitations as per KCl; - At >100 °C CO2 is freed; - Can interfere with the cement plug; - If used as a W.O. fluid, then avoid using in presence of Lime waters; - K+ has a destabilising effect on caolinic formations. 12 FORMULATION 25 11.5 PRODUCT FRESH WATER BENTONITE (K)PAC (K)CMC K2CO3 BARITE (BIOPOLYMER) MIXING TIME: 3 m /h 20 + WEIGHTING TIME MAX kg-l/m 3 40 4-6 5-7 20-30 as needed as needed Electrical Stability (volt) 2 NaCl (gr/l) 8 Mf 36 10.5 Pf 50 0 Pm 1.8 6 pH 4 Sand (% in vol) 1 Water (% in vol.) Gel 10'(gr/100cm 2) 4 Oil (% in vol.) Gel 10" (gr/100cm 2) 8 Solids (% in vol.) Plastic Visc. (cps) 40 API HTHP (cc/30') Funnel Visc. (sec/qt) 1.1 API Filtrate (cc/30') Density (SG) Yield Point (gr/100cm 2) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 57 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Encapsulating system: An adequate concentration of polymer (3>kg/M3) is needed to limit cutting dispersion and high increase of viscosity; - Easily convertible to a potassium-base system; - Polymer may be added wherever but not through the hopper to avoid foam formation; - Can tolerate up to 170°C by using additives. - RHEOLOGY - Decrease: Deflocculate using a short chain polymer (i.e.: short chain CMC LV, PHPA); Dilute; If a more energic action is needed, them add CL and/or FCL. FILTRATE SHALE + + + + +/- - - + CEMENT = +/- + + + + + CaSO4 = +/- + + + - = =/+ SALT =/+ +/- + + + - - - + % Sand NaCl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield PV CONTAMINANTS Density - Use the most adequate a filtrate reducer according to the usage: (temperature, density, salinity). REMEDIAL - ADD PHPA - ADD. PHPA LMW. - INCREASE INHIBITION + - PRETREAT WITH NaHCO3 + - ADD. Na2CO3 - CONV IN FW/SW GY - ADD FCL + - CONTAMINANT IS DEPENDENT ON MBT - CONV. TO FW/SW-SS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE FW-KA POTASSIUM ACETATE-BASE FLUID ENV. B Mud T3 Cutings A A B M O/W Ratio M Cost M MBT(kg/m 3equiv.) A Lubricant Properties Logistic Difference M Density Maint. Difference M Temperature LGS Tolerance A Solids-removal Eq. Formation Inhibition (X) Re-use Cutting Inhibition X Convertible Dispersed X Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water BASE FLUID Fresh Water 58 OF 155 DESCRIPTION AND APPLICATION - Conditioned with K-Acetate, preferably to polymers and non-dispersed; - K can be also added to high density and HT systems; - Safe alternative to KCI in environmental sensitive areas; - Same applications as KCl. ADVANTAGES AND LIMITATIONS - KAC is a high cost salt (5-6 times KCl); - Less corrosive than KCl; - Disposal difficulties due to a high COD; - Same K+ concentrations as KCI addition of +KAC (+30%) is required. 1.05 THE CHARACTERISTICS ARE TRADITIONALLY THOSE OF THE BASE SYSTEM USED. 2.0 Pf AND Pm EVALUATIONS ALTERED BY ACETATE. FORMULATION kg-l/m 3 PRODUCT - FORMULATIONS ARE TRADITIONALLY THOSE OF THE BASE SYSTEMS USED; - PRODUCT CONCENTRATIONS ARE GENERALLY HIGH; - A BIOPOLYMER IS OFTEN USED AS A VISCOSIFIER TO PROVIDE THE SYSTEM WITH ADEQUATE SUSPENDING CHARACTERISTICS. MIXING TIME: 3 m /h 25 + WEIGHTING TIME Electrical Stability (volt) Ca (gr/l) NaCl (gr/l) Mf Pf Pm pH Sand (% in vol) Water (% in vol.) Oil (% in vol.) Solids (% in vol.) API HTHP (cc/30') API Filtrate (cc/30') Gel 10'(gr/100cm2 ) Gel 10" (gr/100cm 2) Yield Point (gr/100cm2 ) Plastic Visc. (cps) Funnel Visc. (sec/qt) Density (SG) CHARACTERISTICS OF THE FLUIDS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 59 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - More than other K+ base system, it is particulary designed for use in dispersed high density and/or high temperature fluids; - Estimate the the cuttings over shale shakers and adapt K+ concentrations. - RHEOLOGY AND FILTRATE - - CEMENT CaSO4 NaCl/SALT WATER HIGH TEMPERATURES +/- +/- + + + + +/- +/- + + =/- +/- +/- +/- + - + + + - + + REMEDIAL ACTIONS - Increase K+ concentration. - Deflocculate or disperse. - Dilute. + - Pretreat with KHCO3 + - Add K2CO3 - Use polymers resistant to CA++. + - % SAND =/- NaCl Pf / Pm + Ca pH + MBT FILTRATE + SOLIDS GELS + Mf YIELD SHALE PV CONTAMINANTS DENSITY - Controlled as per the base fluid system used. - Adapt K+. - Convert to KCl. - Convert to FW/SW-SS - Reduce MBT, - Disperse with CL/FCL ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 AGIP CODE HIGH TEMPERATURE (> 200 °C) WATER-BASE FLUIDS FW/SW-HT ENV. Density D3 Mud T4 Cutting A Cost A Temperature M Solids-removal Eq. M Lubricant Properties B Re-use B Convertible Formation Inhibition B Logistic Difference Cutting Inhibition X Maint. Tolerance Dispersed X LGS Tolerance Non-Dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Sea Water Diesel Fresh Water X 0 DESCRIPTION OF THE SYSTEM BASE FLUID X 60 OF 155 B AA B B DESCRIPTION AND APPLICATION - Designed for elevate temperatures and/or geothermic wells; alternative to DS-IE. - The basic formulation depends on the use of bentonite and a deflocculant polymer (SSMA) suitable for elevate temperatures; - Lower costs and difficulties to control filtrate compared to systems employing sepiolite and/or polymer as viscosifiers. ADVANTAGES AND LIMITATIONS - Safe alternative to Oil-base fluids in environmental sensitive areas; - Lower maintenance costs compared to HT water-base formulations; - Can also be employed in salt saturated fluids, and in presence of biavelent ions. 12 2 10 30 10.5 0.7 30 FORMULATION PRODUCT WATER BENTONITE (no peptine added) NaOH SSMA POL. LIGNITE HT POLYMER MIXTURE BARITE MIXING TIME: m3/h 20 + WEIGHTING TIME kg-l/m 3 30-35 3-4 1-2 10-30 1-5 as needed Electrical Stability (volt) 1 Excess Lime (kg/m3) 8 MBT(kg/m 3equiv.) 55 Ca (gr/l) 1.8 50 NaCl (gr/l) 30 Mf 0.3 Pf 9.5 Pm 5 pH 30 Sand (% in vol) API HTHP (cc/30') 10 Water (% in vol.) API Filtrate (cc/30') 5 Oil (% in vol.) Gel 10'(gr/100cm 2) 1 Solids (% in vol.) Gel 10" (gr/100cm 2) 4 Plastic Visc. (cps) 10 Funnel Visc. (sec/qt) 1.1 38 Density (SG) Yield Point (gr/100cm2) CHARACTERISTICS OF THE DRILLING FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 61 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Solids control is highly important, therefore always monitor solids percentage, reactivity, and size by means of adequate analyses; - Verify rheology at 120 °F; - Maintain the fluid chemical parameters within the values. At high temperature all reactions may result accelerated. RHEOLOGY - Increase: Prehydrated and SSMA protected bentonite; - Decrease: Dilution. FILTRATE SOLIDS + CEMENT = SALT/SALT WATER +/- HIGH TEMPERATURE + + + =/- = - = = + + + +/- +/- + + + +/= - + +/- REMEDIAL - DILUTE =/+ + % Sand Cl Ca MBT +/- - CONTAMINATION DEP. ON POLYMERS USED - ADD. Na2CO3 + - - Solids Mf Pf / Pm pH Filtrate Gels Yield CONTAMINANTS PV Density - Filtrate reducers must be chosen according to temperature and ionic environment, such as: Chromelignin, HT polymer mixture (i.e. Resinex), polyacrylates and polyacriyamides. In case of high concentrations of bivalent ions, use copolymers based on amps. + - LIGHT CONTAMINATION - CONV. TO DS/LT-IE - REDUCE MBT - REDUCE Pf AND Mf TO VALUES EQUIVALENT TO OH- IN THE FLUID. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM CATION-BASE FLUID FW/SW-CT ENV. D3 Mud T2 Cutting A Cost Re-use Convertible Logistic Difference A Lubricant Properties A Density A Maint. Tolerance LGS Tolerance Formation Inhibition M Temperature A Solids-removal Eq. X X Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water Fresh Water BASE FLUID X 62 OF 155 B AA A A DESCRIPTION AND APPLICATION - Fluid with cationic polymers which, thanks to their positive charge, are inhibitive and flocculant; - It inhibits the reactive shales without using an inhibitive salt. ADVANTAGES AND LIMITATIONS - Inhibition is due to the absorption of polymers on the shale surface; - Cationic polymers, though toxic, have fewer environmental restrictions than conventional water-base fluids; - Cationic polymers are not compatible with conventional anionic polymers. Therefore, maintain some anion concentrations (Cl-, from NaCl or KC) in the fluid in order to overcome incompatibility. Always verify incompatibility. 40 10 2 10 3 12 30 FORMULATION MIXING TIME: PRODUCT VISCOSIFIER ALKALINITY AGENT CATIONIC POLYMER FILTRATE REDUCER DEFLOCCULANT WAIGHTING INHIBITIVE SALT 3 m /h 15 + WEIGHTING TIME MAX Electrical Stability (volt) 60 O/W Ratio 1.8 9 MBT(kg/m3equiv.) 10 Ca (gr/l) Solids (% in vol.) 30 NaCl (gr/l) API HTHP (cc/30') 7 Mf API Filtrate (cc/30') 2 Pf Gel 10'(gr/100cm 2) 1 Pm Gel 10" (gr/100cm 2) 2 pH Yield Point (gr/100cm 2) 10 Sand (% in vol) Plastic Visc. (cps) 45 Water (% in vol.) Funnel Visc. (sec/qt) 1.1 Oil (% in vol.) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID (50) (MIN.) ()FOR SOME FORMULATION ONLY kg-l/m3 FORMULATIONS ARE STRICTLY DEPENDENT ON THE CATIONIC POLYMERS CHOSEN. EACH COMPANY HAS A SPECIFIC FORMULATION. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 63 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Tolerance between cationic and conventional (anionic) polymers should be verified. Tolerance is traditionally possible for formulations with a certain content of chloride ion; - Never use lignosulphonates or other anionic polymers, even in presence of chlorides. Do not increase pH above 9.5 value. RHEOLOGY - System maintenance may be difficult due to the poor availability of compatible products with cationic polymers; - Generally a biopolymer and/or HEC is used as a viscosifier; - Solids control is highly important. FILTRATE SHALE + CEMENT = + + + =/- - - + + + + + + CaSO4 SALT/SALT WATER +/- HIGH TEMPERATURE + + + - - + REMEDIAL - ADD.CATIONIC POLYMER - DILUTE + - ADD. CH3COOH - ADD. NaHCO3 + - NO CONTAMINATION + + %Sand Cl Ca MBT Solids Mf Pf / Pm pH Filtrate Gels Yield CONTAMINANTS PV Density - The most used filtrate reducers are: Modificated starches, kaolinte, prehydrated and PVA (Polyvinil alcohol) protected bentonite; - PAC can be employed in presence of electrolytes. - NO CONTAMINATION - REDUCE MBT. - DEFLOCCULATE ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM CODICE AGIP GLYCOL-BASE FLUID FW/SW-GL ENV. Cutting Mud T2 Cost A Lubricant Properties M Density Logistic Difference A Temperature Maint. Tolerance A Solids-removal Eq. LGS Tolerance B Re-use Formation Inhibition B Convertible Cutting Inhibition X X M Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water Fresh Water BASE FLUID X 64 OF 155 D2 M A B B DESCRIPTION AND APPLICATION - Polymer-base fluid conditioned with glycol which may contain inhibitive ions; - Designed as an environmentally safe alternative to conventional oil-base fluid and as a shale formation inhibitor; - May help with problems relating to the formation of 'Hydrated gases'. N.B. This system is being developed. ADVANTAGES AND LIMITATIONS - In product usage percentages of 3-5%. It behaves as a lubricant, in percentages varying from 10 to 40%. It is comparable to FW-KC for its inhibition characteristics; - Very high costs, considering low solids tolerance; - Not a competitive alternative to oil-base fluid, and even when OBM cannot be employed, preferably estimate to use other systems before choosing the glycol-base fluid. 1.1 CHARACTERISTICS, ESPECIALLY THE PV, ARE DEPENDENT ON THE % OF GLYCOL AND BASE SYSTEM USED (TRADITIONALLY PHPA). 1.8 FORMULATION PRODUCT BENTONITE CAUSTIC SODA PHPA and/or PAC GLYCOL MODIFIED STARCH and/or Na POLYACRYLATES BIOPOLYMER BARITE MIXING TIME: m3/h 20 + WEIGHTING TIME kg-l/m 3 10-30 3 8/3 10-400 6/2 2 as needed Electrical Stability (volt) O/W Ratio MBT(g/m3 equiv.) Ca (gr/l) NaCl (gr/l) Mf Pf Pm pH Sand (% in vol) Water (% in vol.) Oil (% in vol.) Solids (% in vol.) API HTHP (cc/30') API Filtrate (cc/30') Gel 10'(gr/100cm2 ) Gel 10" (gr/100cm2 ) Yield Point (gr/100cm2 ) Plastic Visc. (cps) Funnel Visc. (sec/qt) Density (SG) CHARACTERISTICS OF THE FLUID ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 65 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Fluid maintenance is that of the base system used; - Determination of glycol content may result difficult; - If glycol percentage increases, Then PV increases dramatically, thus limiting the solids content allowed in the system (density and LGS limits). RHEOLOGY - Prior to dilution, try to use small concentrations of short-chain polymer (i.e. CMC LV), or chrome-free lignosulphonate. FILTRAT - Use starch up to approx. 100 oC, for higher temperatures PAC and/or CMC for temperatures more than 140-150 oC, Napolyacrylate is recommended. SHALE + CEMENT + =/- - - = + + + + + CaSO4 = + + + SALT/SALT. WATER +/- +/- +/- + - - + + + - - + + REMEDIAL - DEFLOCCULATE - DILUTE + - PRETREAT WITH NaHCO3 + - USE PRODUCT TOLERANT Ca++ - ADD. Na2CO3 + + %Sand Cl Ca MBT Solids Mf Pf / Pm pH Filtrate + HIGH TEMPERATURE + Gels Yield CONTAMINANTS PV Density N.B.This system is being developed. The information given is general and subject to modification. - CONTAMINATION DEPEND ON BMT, AND POLYMER TYPE. - USE HT BASE SYSTEM - REDUCE MBT. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE LOW TOXICITY OIL, INVERT EMULSION DRILLING FLUID LT-IE A A M A B A M T4 D3 A M M Mud Cost Lubricant Properties Density Temperature Solids-removal Eq. Re-use Convertible Logistic Difference Maint. Tolerance LGS Tolerance Formation Inhibition Cutting Inhibition Dispersed Non-dispersed LT Oil Alternative Oil A X Cuttings ENV. CHARACTERISTICS OF THE SYSTEM Diesel Sea Water BASE FLUID Fresh Water 66 OF 155 A DESCRIPTION AND APPLICATION - Exactly the same as DS-IE, except for the mineral oil base fluid which is low-aromatic, hydrocarbon content, and low toxiticity. ADVANTAGES AND LIMITATIONS - May be more advantageous than DS-IE if used in some areas where off-shore discharge is allowed for the max percentage of cuttings from traditional oil-base fluids; - In areas where disposal percentage is near zero or 'zero', LT oil-base fluid is not convenient; - Higher product concentrations compared to DS-IE. 1.5 6 0 3 40 54 6 FORMULATION Oil (% in vol.) PRODUCT LOW-AROMATIC CONTENT MINERAL OIL EMULSIFIER/S LIME FILTRATE REDUCER (if required) BRINE (20-30% CaCl2) VISCOSIFIER WETTING AGENT (if required) BARITE MIXING TIME: 3 m /h 15 + WEIGHTING TIME 10 30 70/30 6 90/10 kg-l/m 3 FORMULATION AND QUANTITIES DEPEND ON DENSITY, WATER/OIL RATIO, AND SERVICE COMPANY'S FORMULATIONS IN THE SPECIFIC MANUAL. 13 Electrical Stability (volt) 8 Excess Lime (kg/m3) 42 30 O/W Ratio 60 CaCl2 (%) 2.2 3 Mf 28 Pf 64 Pom (cc H2SO4 N/10) 8 pH 10 Sand (% in vol) 0 Water (% in vol.) 5 Solids (% in vol.) 4 API HTHP (cc/30') 2 Gel 10'(gr/100cm ) 5 API Filtrate (cc/30') Gel 10" (gr/100cm 2) 15 Plastic Visc. (cps) 40 Funnel Visc. (sec/qt) 1.2 Density (SG) Yield Point (gr/100cm 2) CHARACTERISTICS OF THE DRILLING FLUID @ 120 °F 600 1500 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 67 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE SOLIDS + + + ++ =/- (?) = (PLAST.) Aspect Cuttings Wetting Water CaCl2 El. Stab. 0/W POM HPHT F. Gels Yield CONTAMINANTS PV Density - Refer to DS-IE for maintenance procedures; - Control if oil percentage of cuttings from oil-base fluid is within the values to allow the discharge. Take all actions to maintain this percentage low; - Optimise solids-removal equipment; - Maintain the lowest oil/water ratio, compatible to the characteristics required. REMEDIAL - ADD. WETTING AGENT - DILUTE WATER -/+ + + + + - - - - (+) (PLAST.) -IF O/W IS OK, THAN RESTORE ADDITIVE PERCENTAGE -IF O/W IS NOT OK THAN ADD LT OIL+ ADDIT. % OIL - - - - - = + - -IF O/W IS OK, THEN RESTORE ADDITIVE PERCENTAGE - - IF O/W IS NOT OK THEN ADD WATER + ADDIT.% CaCl2 > 35% +/- +/- + - + - - (+) (PLAST.) - ADD. FRESH WATER - ADD. WETTING AGENT HIGH TEMPERATURE - - = - - ADDEMULSIFIERS - ADD FILTRATE REDUCERS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE 50/50 O/W INVERT EMULSION DRILLING FLUID LT-IE-50 ENV. A X A A M M M A A T2 D2 A M M Mud Cuttings Cost Lubricant Properties Density Temperature Solids-removal Eq. Re-use Convertible Logistic Difference Maint. Tolerance LGS Tolerance Formation Inhibition Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water BASE FLUID Fresh Water 68 OF 155 A DESCRIPTION AND APPLICATION - LT-IE fluid, purposely designed with a high water content to reduce cuttings from oil-base fluids and discharge them offshore within the limits allowed; - Used in off-shore areas where discharge of fluid is allowed with +/- 10% residual oil. ADVANTAGES AND LIMITATIONS - Easier control of low-residual oil from cuttings compared to conventional LT-IE ; - Highest inhibition grade of any water-base fluid ; - Difficult maintenance as it is not possible to decrease density above 1.4 - 1.5 values when solids tolerance is low; - Unstable to high temperatures. FORMULATION PRODUCT LOW AROMATIC CONTENT, MINERAL OIL EMULSIFIER/S LIME BRINE (20-25% CaCl2) VISCOSIFIER BARITE MIXING TIME: 3 m /h 15 + WEIGHTING TIME 20 2.5 25 50/50 Electrical Stability (volt) 25 1 Excess Lime (kg/m3) 10 O/W Ratio 0 CaCl2 (%) 40 Mf 40 Pf 20 Pom (cc H2SO4 N/10) 8 pH 8 0 Sand (% in vol) 15 Water (% in vol.) 50 Oil (% in vol.) 80 Solids (% in vol.) 10 API HTHP (cc/30') Gel 10'(gr/100cm2 ) 4 API Filtrate (cc/30') Gel 10" (gr/100cm2 ) 10 Plastic Visc. (cps) 40 Funnel Visc. (sec/qt) 1.45 +/- Density (SG) Yield Point (gr/100cm2 ) CHARACTERISTICS OF THE DRILLING FLUID @ 120°F 4 10 kg-l/m3 FORMULATIONS AND QUANTITIES DEPEND ON DENSITY, WATER/OIL RATIO, AND SERVICE COMPANY'S FORMULATIONS. REFER TO INSTRUCTION IN THE SPECIFIC MANUAL. +/500 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 69 OF 155 REVISION STAP -P-1-M-6160 0 MAINTENANCE - Generally maintained as an oil-base fluid; - Unstable due to the high water percentage and more difficult to maintain than a conventional oil-base fluid; - Low electrical stability. Emulsion quality is evaluated from HPHT filtrate by verifying the absence of water. RHEOLOGY - Very high rheology; - High viscosity may allow a high percentage of residual fluid, and oil from cuttings. To reduce viscosity, increase the O/W ratio. However, this may also increase oil from cuttings, find a right balance between the two factors. FILTRATE SOLIDS + + + ++ =/- -/+ + + + + - Aspect Cuttings REMEDIAL (PLAST.) - ADD. WETTING AGENT = (?) WATER Wetting Water CaCl2 EL. Stab. 0/W POM F. HPHT Gels Yield CONTAMINANTS PV Density - HPHT filtrate provides stability to the system. Its maintenance is highly important. Avoid overtreatment with emulsifiers or filtrate reducers for excessive viscosity. - - - (+) - DILUTE (PLAST.) -IF O/W RATIO IS OK, THEN RESTORE ADDITIVE%. -IF THE O/W IS NOT OK, THEN ADD LT OIL + ADDITIVE%. OIL - - - - - = + - - - IF O/W IS OK, THEN RESTORE ADDITIVE %. -IF THE O/W IS NOT OK, THEN ADD WATER + ADDITIVE %. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 DESCRIPTION OF THE SYSTEM AGIP CODE INVERT EMULSION, ESTER-BASE FLUID EB-IE ENV. Mud D3 Cuttings T2 Cost M Lubricant Properties A Density B Temperature A Solid-removal Eq. M Re-use Logistic Difference A Convertible Maint Diffrence A LGS Tolerance A X Formation Inhibition Cutting Inhibition Dispersed Non-dispersed Alternative Oil CHARACTERISTICS OF THE SYSTEM LT Oil Diesel Sea Water BASE FLUID Fresh Water 70 OF 155 A AA B A DESCRIPTION AND APPLICATION - Ester-base emulsion; - Thanks to no-aromatic content and biodegradability, cuttings can be discharged as per water-base fluids; - In off-shore areas where discharge of cuttings from oil-base fluids is restricted as well as for the high costs on-shore transportations, it is a valid alternative to water-base fluids. ADVANTAGES AND LIMITATIONS - All advantages of an oil-base fluid but lower environmental restrictions; - Can be used up to 150 °C and a max density of 1,8 kg/l; - High cost. FORMULATION MIXING TIME: 15 0 Electrical Stability (volt) Excess Lime (kg/m3) O/W Ratio CaCl2 (%) Mf Pf Pom (cc H2SO4 N/10) 1 2 80 pH Sand (% in vol) Water (% in vol.) 10 Oil (% in vol.) 2 Gel 10'(gr/100cm ) 2 Solids (% in vol.) 2 Gel 10" (gr/100cm ) 13 +/1.5 API HTHP (cc/30') Yield Point (gr/100cm2) 35 API Filtrate (cc/30') Plastic Visc. (cps) Funnel Visc. (sec/qt) Density (SG) CHARACTERISTICS OF THE DRILLING FLUID @ 120 °F 4 600 8 1000 80/20 5 2 PRODUCT ESTER WATER EMULSIFIER FILTRATE REDUCER (if required) LIME VISCOSIFIER THINNER/S CaCl2 BARITE 3 m /h 15 + WEIGHTING TIME 25 kg-l/m 3 613 148 25 25 6 6 6 65 c.n. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 AGIP CODE DESCRIPTION OF THE SYSTEM PO-IE INVERT EMULSION, POLIOLEFINE-BASE FLUID ENV. M A B A A T3 D4 A Cost Lubricant Properties Density Temperature Solids-removal Eq. Re-use Convertible Logistic Difference Maint. Tolerance LGS Tolerance A AA Mud A Cuttings A X Formation Inhibition Cutting Inhibition Dispersed LT Oil Alternative Oil Non-dispersed CHARACTERISTICS OF THE SYSTEM Diesel Sea Water BASE FLUID Fresh Water 71 OF 155 B A DESCRIPTION AND APPLICATION - Polyolefine-base emulsion; - Thanks to no-aromatic-content and biodegradability, cuttings can be disposed of 'zero' discharge; - In off-shore areas where discharge of cuttings from oil-base fluids is restricted as well as for the high costs on-shore transportations, it is a valid alternative to water-base fluids. ADVANTAGES AND LIMITATIONS - All advantages of an oil-base fluid but lower environmental restrictions; - Better compatility to rubber parts compared to DS/LT-IE; - Can be used up to 180 °C an max density of approx. 2.2 kg/l; - High cost; - H igher viscosity than a conventional DS/LT-IE. 70/30 70 +/600 FORMULATION PRODUCT POLIOLEFINE BRINE (CaCl2)) EMULSIFIER WETTING AGENT LIME VISCOSIFIER FILTRATE REDUCER BARITE MIXING TIME: Electrical Stability (volt) 25 Excess Lime (kg/m3) O/W Ratio Mf Pf Pom (cc H2SO4 N/10) pH Sand (% in vol) Water (% in vol.) 1 5 CaCl2 (%) 0 Oil (% in vol.) 5 Solids (% in vol.) 2 API HTHP (cc/30') Gel 10'(gr/100cm2 ) 5 API Filtrate (cc/30') Gel 10" (gr/100cm2) 30 Yield Point (gr/100cm2 ) 1.32 +/- Plastic Visc. (cps) Funnel Visc. (sec/qt) Density(SG) CHARACTERISTICS OF THE DRILLING FLUID @ 120 °F m3/h Kg-l/m3 580 275 15 6 17 6 AS NEEDED AS NEEDED 15 + WEIGHTING TIME ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 4. 72 OF 155 0 FLUID MAINTENANCE In this section are flow charts related to the reading of water based fluid daily drilling reports. These charts are should be read according to the general decision process as follows: IS THERE A PROBLEM ? YES/NO IF YES, WHAT IS THE PROBLEM ? ANSWER WHAT HAS BEEN DONE TO SOLVE IT ? EVALUATE WHAT ELSE CAN BE MADE TO SOLVE IT WHICH HAS NOT BEEN MADE YET ? TAKE ACTION ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 73 OF 155 REVISION STAP -P-1-M-6160 4.1 WATER BASED FLUIDS MAINTENANCE 4.1.1 Analysing Flow Chart For Water Based Fluid Reports 0 GELS PROGRESSIVE (es.: 1/15) FLAT (es.: 2/4) and/or as per Programme FLASH ( es.: 6/12) ESTIMATE: YIELD POINT + PV DENSITY % SOLIDS LGS/HGS MBT FILTRATE =/- FILTRATE + CAKE =/- CAKE + SOLIDS CONTAMINATION EXCESS VISCOSIFIER CHEMICAL CONTAMINATION ESTIMATE: ESTIMATE: Solids Removal Equipment and notes on Dilution pH PM,PF,MF ClCa++ Mg++ etc.... - READ COMMENTS - ANALIZE WELL PROBLEMS - MATERIALS USED - ANALIZE ANY VARATIONS OF CHARACTERISTICS WITHIN 24 HOURS. Note: Inadequate characteristics may cause well problems. It is important to understand what and how many variations are needed to solve any problems occur . LEGEND: ( + increase; - decrease; = unchanged.) YIELD + + + GELS + + + FILTRATE + + + pH/Pf + SOLIDS (+) IONS Cl Ca SO4 OH Ca REMEDIAL ACTIONS NaCl, FORMATION: SALT DOME, SALT LEVELS, FORMATION OR MAKE-UP WATER. GYPSUM/ANHYDRIDE DILUTE WITH FRESH WATER. USE THINNERS AND FILTRATE REDUCER FOR SALINE ENVIRONMENT. CONVERT TO SALT FLUID OR SALT SATURATED FLUID. ESTIMATE TO DUMP IF CONTAMINATION IS LIMITED TO A PILL. PRETREAT/TREAT WITH SODIUM CARBONATE IF REDUCED QUANTITIES; CONVERT TO A FLUID TOLERANT OF GYPSUM: FW-GY, FW-SS, DS-IE. USE DESANDERS OR CENTRIFUGE TO REMOVE CONTAMINANT PARTICLES; ADD DEFLOCCULANTS AND FILTRATE REDUCERS. DILUTE; DUMP THE CONTAMINATED PILL, IF FLOCCULATION CANNOT BE CONTROLLED. CONVERT TO LIME FLUID. IN SOME CASES (i.e. CaCl2 SOLUTIONS AND POLYMERS) USES ACIDS SUCH AS HCl. SODIUM CARBONATE CAN ALSO BE USED, BUT REMOVES CALCIUM AND NOT OH-. CEMENT AND/OR LIME PRETREAT OR TREAT WITH BICARBONATE; CONTAMINATED BARITE POLYMER-BASE FLUIDS NEED PRETREATMENT. MONITOR EXCESS LIME TO CONTROL CONTAMINATION REMOVAL, DO NOT RELY ONLY ON Ca++. CAUSE STAP -P-1-M-6160 HIGH VISCOSITY WITH OR WITHOUT PIT VOLUME INCREASE. HIGH VISCOSITY WITH PROGRESSIVE INCREASE. HIGH VISCOSITY WITH FLOCCULATED FLUID. POLYMER-BASE FLUIDS MAY HAVE A STRONG VISCOSITY. EFFECT ON FLUID OTHER PV DENSITY 4.1.2 MAINTENANCE PROBLEMS OF WATER-BASE FLUIDS ARPO ENI S.p.A. Agip Division IDENTIFICATION CODE PAGE 74 OF 155 REVISION 0 Maintenance Problems HIGH VISCOSITY, PARTICULARLY YIELD AND GELS AT 10". UNEFCETVE TREATMENTS. VISCOSITY INCREASE WITH/WITHOUT VOLUME INCREASE. DIFFICULTY TO MAINTAIN pH. EFFECT ON FLUID YIELD + + GELS + + FILTRATE + pH/Pf =/+ -/- IONS Cl Mg MgCl2, FROM FORMATION: WATER WITH MgCl2 COMPLEX SALTS, SEA WATER. CAUSE Mf+ FORMATION CO2: THERMAL DEGRADATION OF POLYMERS: CONTAMINATED BARITE, OVERTRATMENT WITH BICARBONATE OR CARBONATE, NaCO3 ADDED BENTONITE. OTHER SOLIDS PV DENSITY REMEDIAL STAP -P-1-M-6160 ATTENTION: DUMP ALL CONTAMINANTS THOROUGHLY, AS SMALL CONCENTRATION MAY CREATE PROBLEM TO FLUID MAINTENANCE, AVOID OVERTREATING WITH SEQUESTRING ION (Ca++). PAY ATTENTION TO HIGH TEMPERATURE, HIGH DENSITY AND/OR POLYMER-BASE FLUID. CONTAMINATION DIFFICULT TO RECOGNIZE, ESPECIALLY IN COLORED FILTRATES. INCREASE pH WITH NaOH, IF CONTAMINATION IS DUE TO HCO3 AND Ca++ IS PRESENT THE FLUID; USE Ca(OH)2, IF Ca++ IS NOT PRESENT OR USE CaSO4 IF pH INCREASE IS NOT DESIRED; USE cACl2 FOR BRINE OR CHLORIDE CONTENT FLUIDS. TREAT WITH CAUSTIC SODA FOR LIGHT CONTAMINATION AND MAINTAIN pH >/= 10. CONVERT TO A FLUID TOLERANT OF MAGNESIUM (SALT SATURATED, LOW pH, MIXED SALT SATURATED OR OIL-BASE FLUID) IF CONTAMINATION IS SEVERE. ATTENTION: CONTINUED ADDITIONS OF Mg(OH)2 TO THE SYSTEM WILL RESULT IN A GREAT VISCOSITY INCREASE. MAINTENANCE PROBLEMS OF WATER-BASE FLUIDS ARPO ENI S.p.A. Agip Division IDENTIFICATION CODE PAGE 0 75 OF 155 REVISION =/ + =/ + VISCOSITY INCREASE (DESITY INCREASE FOR UNWEIGHTED FLUIDS) DENSITY VISCOSITY INCREASE (DESITY INCREASE FOR UNWEIGHTED FLUIDS) DIFFICULTY TO CONTINUE DRILLING AFTER TRIPPING, DIFFICULTY TO RUN TOOLS IN HOLE, HIGHLY GELATINIZED BOTTOM PILL. STINKING WELL VISCOSITY INCREASE. EFFECT ON FLUID PV + + FILTRATE - + + pH/Pf -/- - SOLIDS MBT CLAY GROUNDS INERT SOLIDS HIGH TEMPERATURE SOLIDS-REMOVAL EQUIPMENT, DILUTION AND/OR INHIBITION NOT ADEQUATE TO FROMATION OR PENETRATION RATES. REMEDIAL ACTION: AS PER SOLIDS-CONTROL, MOREOVE IT IS IMPORTANT TO PROVIDE OR ADEQUATE FLUID INHIBITION. SOLIDS-REMOVAL EQUIPMENT, DILUTION ANS/OR INHIBTION NOT ADEQUATE TO PENTRATION RATES, REMEDIAL ACTIONS a) ADEQUATE ABOVE PARAMETERS; b) USE A SOLIDS-TOLERANT FLUID; c) REDUCE PENETRATION RATES. REDUCE DILL SOLIDS CONCENTRATION; INCREASE DISPERSER CONCENTRATION; USE FILTRATE REDUCERS ADEQUATE TO TEMPERATURE, BY KEEPING HPHT FILTRATE AT VALUES SUFFICIENT TO PREVENT FLUID DEHYDRATION WHILE TRIPPING. DISPLACING A PRETREATED FLUID PILL IN THE OPEN HOLE MAY RESULT CONVENIENT. H2S FROM FROMATION IF FROM FROMATION,TREAT WITH SCAVENGERS;IN RISKY THERMAL OR BACTERIAL AREAS PRETREAT AND/OR MAINTAIN ALKALINITY. IF FROM THE THERMAL DEGRADATION, REPLACE PRODUCTS. DEGRADATION IF FROM BACTERIAL DEGRADATION, PRETREAT WITH BACTERICIDE. STAP -P-1-M-6160 + + IONS s-- REMEDIAL IDENTIFICATION CODE + = + GELS + CAUSE ENI S.p.A. Agip Division + + + YIELD + OTHER MAINTENANCE PROBLEMS OF WATER-BASE FLUIDS ARPO PAGE 76 OF 155 REVISION 0 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 4.1.3 77 OF 155 0 Chemical Treatment of Contaminents Contaminants Gypsum Or Anhydrite Cement/Lime Hard Water H2S Contaminant Ion Corrective Scavengers 3 Quantitative (kg/M ) To Remove 1gr/L Of Contaminant Ion • Soda Ash (Na2CO3) 2.64 • SAPP (Na2H2P207) 2.77 • Sodium Bicarbonate (Na2CO3) 2.09 Calcium (Ca++) + Hydroxil (OH-) • SAPP 2.77 • Sodium Bicarbonate 2.09 Magnesium (Mg++) • A) NaOH and increase Ph To 10.5 3.3 Calcium (Ca++) • B) Soda Ash 2.65 S-- Maintain Ph Above 10.5 Calcium (Ca++) • Zinc Oxide (Zn0) • Zinc Carbonate (ZnCO3) Refer to indication given for each product. • Chelate Zinc • Ironite Sponge (Fe304) Carbon Dioxide (CO2) Carbonates (CO3--) • Gypsum (CaSO4) Bicarbonates (HCO3-) • Lime (CaOH2) • Lime 2.85 1.23 1.21 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 4.1.4 78 OF 155 0 H2S Scavengers Product Description Fe based H2S Scavenger Zinc Carbonate *Zinc Chelate (liquid) AVA Bariod Dowell MI BH Inteq Ironite Sponge Ironite Sponge Ironite Sponge Ironite Sponge Ironite Sponge 1.35gr/1grH2S 1.35gr/1grH2S 1.35gr/1grH2S 1.35gr/1grH2S 1.35gr/1grH2S Pre-treatment 3 30kg/m Pre-treatment 3 30kg/m Pre-treatment 3 30kg/m Pre-treatment 3 30kg/m Pre-treatment 3 30kg/m Zinc Carbonate Zinc Carbonate Zinc Carbonate Zinc Carbonate Mil-Gard 5gr/1grH2S 5gr/1grH2S 4gr/1grH2S 5gr/1grH2S 6gr/1grH2S Pre-treatment 3 5-8kg/m Pre-treatment 3 5-8kg/m Pre-treatment 3 4-8kg/m Pre-treatment 3 5-8kg/m Pre-treatment 3 6-9kg/m Coat-RD IDZAC L SV-120 20gr/1grH2S 13gr/1grH2S 13gr/1grH2S Pre-treatment 3 5-10kg/m Pre-treatment 3 14-29kg/m Pre-treatment 3 3-6kg/m IDZAC L Fer-Ox *Zinc Chelate (powder) Zinc Oxide (Polvere) Zinc Mixture Milgard R 8gr/1grH2S 19gr/1grH2S Pre-treatment 3 14-23kg/m Pre-treatment 3 23-24kg/m Oxide Zinc Sulf-X 2.3gr/1grH2S 2.3gr/1grH2S Pre-treatment 3 3-6kg/m Pre-treatment 3 3-6kg/m No-Sulf Pre-treatment 3 5-15kg/m Oil Dispersant Scavenger SOS 200 14gr/1grH2S Pre-treatment 3 6-12kg/m Note: 1ppm = 1mgr/1,000gr: 1gr/1,000kg. etc. Treatment is referred to H2S determined in drilling fluid (not to ppm but to detector). * for non-viscofied fluids. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 4.1.5 79 OF 155 0 Poylmer Structures/Relationship POLYMERS: STRUCTURE/FUNCTION RELATIONSHIP FUNCTION MAIN CHARACTERISTICS VISCOSITY HIGH MOLECULAR WEIGHT VISCOSITY AND THIXOTROPY HIGH MOLECULAR WEIGHT AND MIXED STRUCTURE OR CROSS-LINKING VISCOSITY IN BRINE SOLUTIONS HIGH MOLECULAR WEIGHT, NON IONIC OR ANIONIC, CAN BE EASILY REPLACED DEFLOCCULANT, DISPERSER, LOW MOLECULAR WEIGHT WITH ALCALINEpH, NEGATIVE CHARGE FLOCCULANT HIGH MOLECULAR WEIGHT WITH IONIC CHARGES ABSORBABLE FROM SHALES SURFANCTANT LYOPHIL OR HYDROPHIL GROUP IN THE SAME MOLECULE FILTRATE REDUCER COLLOIDAL PARTICLE FORMATION AND/OR SOLIDS BRIDGING ACTION P GUAR GUM DEFLOCCULAN. RID. FILTRATO S FLOCCULANTI STARCH TYPE OF POLYMER EXTENDER VISCOSIZZANTI FUNZIONI RACCOMENDED TREATMENT 3 Kg/m LIMITATIONS NOTES 10-20 TEMP. MAX 12O °C ,+ BATTERICIDA P 10 TEMP MAX 100 °C + BATTERICIDA BIOPOLYMERS P 1.5-6 pH< 10.5 CMC HV P S 1.5-6 Ca++ < 1200 ppm P 1.5-6 Ca++ < 1200 ppm 3-4 TEMP.. MAX 95 °C S 1.5-6 Ca++ < 2000 ppm P 1.0-6 Ca++ < 2000 ppm 0.7-4.5 Ca++< 400 ppm P 0.6-4.5 Ca++ < 400 ppm P 0.7-6 Ca++ < 400 ppm 0.14-0.9 Ca++ < 400 ppm 3-9 DEFLOCCULANT FOR T. UP 260 °C CMC LV HEC P PAC REGULAR S PAC LOVIS S PHPA P P P P PHPA LMW POLYACRYLATES VAMA SSMA P P S S P ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 80 OF 155 REVISION STAP -P-1-M-6160 4.2 OIL BASED FLUIDS MAINTENANCE 4.2.1 Analysing Flow Chart For Oil Based Fluid Reports 0 WELL PROBLEMS MAINTENANCE PROBLEMS VARIATION OF CHARACTERISTICS NOTES ON SOLIDS TREATMENTS ADDITIVES USED TO MAINTAIN CHARACTERISTICS The stability of oil based fluid characteristics does not allow the same evaluation of contaminants carried out on water based fluids. Problems are dealt with through a comparison of the characteristics by recording changes on a consumption basis, as for example: dry and fragile cuttings, salinity fall and/or excessive additions of CaCl2 to maintain salinity, water content increase and/or additions of oils and emulsifiers to maintain W/O ratio at correct levels which may indicate an excessive salinity. However, evaluation is simplified by the limited amount of problems encountered. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 4.2.2 81 OF 155 0 Maintenance Problems Effect On Fluid • Dull, grainy appearance of fluid. Problems Low emulsion stability • High HP/HT filtrate fluid with water. 1) Low emulsifier content. 2) Super-saturated with CaCl2. • Barite settling • Blinding of shaker screens. • Extreme cases can cause water wetting of solids. • Flocculation of barite on sand-content test. Cause Water wetting of solids. Remedial Actions 1) Add emulsifier with lime. 2) Dilute with fresh water if needed. Add secondary emulsifier. 3) Water flows. 3) Add emulsifiers and lime if needed recover o/w ratio. 4) Fluid from mud plant or wrong make up. 4) Maximise agitation. Check electrolytes content, the higher the contents, the harder the emulsifier is to form 1) Inadequate emulsifiers. 1) Add secondary emulsifier for water wetting of solids or wetting agents. 2) Water-base fluid contamination. 2) As indicated in point 1. 3) Super-saturated with CaCl2. 3) Dilute with fresh water and add secondary emulsifier. 1) Low emulsifier content. 1) Add emulsifier and lime. • Low ES. Fill on bottomhole. 2) Low concentration of filtrate reducer. • Sloughing shale. 3) High bottom hole temperature 2) Add adequate filtrate reducer. 3) Increase concentration of emulsifier if a relaxed filtrate system, convert to a conventional system. • Sticky cuttings on the shaker screens. • Blinding of the shaker screens. • Barite settling. • Dull, grainy appearance of fluid. • Low electrical stability. • Free water in HP/HT filtrate. • High HP/HT filtrate with water. High filtrate ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Effect On Fluid • High PV, high yp, increase of solids and/or water. Problems High viscosity Cause 1) High solid percentage 2) Water contamination 3) Overtreatment with emulsifiers, especially primary emulsifier. • Fill at drill pipe change and after tripping; torque and drag Sloughing Shales • Increase of cuttings over shakers 1) Drilling underbalance. 2) Excessive filtrate. 3) Activity too low. 4) Inadequate hole cleaning. • Low YP and gels, barite settling in the viscometer cup. 82 OF 155 Barite settling 1) Poor oil wetting of barite. 2) Too low gels. 0 Remedial Actions 1) Dilute with oil; optimise solids-removal equipment; add emulsifiers. 2) Add emulsifiers. 3) Dilute with oil. 1) Increase fluid weight. 2) Increase emulsifier content, add filtrate reducers. 3) Increase CaCl2 contents to match formation activity. 4) Add viscosifiers. 1) Add secondary emulsifier and/or wetting agent; slow addition of barite. 2) Add most adequate viscosifier. • Pit volume decrease. • Return losses. Lost Circulation 1) Hydrostatic pressure is more than formation pressure. 1) Add mica or granulars. Never add fibrous or synthetic materials (i.e. Nylon). • Problem of mixing fluid. Low settling of barite. Very thin fluid with no yield or gels. Dull, grainy fluid. 1) Inadequate shear. 2) Very cold. 3) Poor wetting of barite. 1) Maximise shear. 2) Lengthen mixing time. 3) Slow addition of barite. If not sufficient increase percentage of secondary emulsifier. 1. Dilute with fresh water. Once emulsion is formed, adjust CaCl2 if needed. 4) CaCI2 >350,000 ppm. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Effect On Fluid 83 OF 155 0 Problems Cause Remedial Actions • Soft cuttings, blinding tendencies of shaker screens. Decrease of water content. Too low activity can result in hole instability. 1) Too low concentration of CaCl2. 1) Allow concentration to balance by itself if not severe, report CaCl2 in percentage. Report where water migration stops as the balance point. Recover the correct o/w ratio with the above percentage. • Dry and fragile cuttings fall of salinity and/or excessive additions of CaCI2 to maintain salinity, water content increase or several additions of oil to keep O/W ratio. Too high activity. Embrittlement of cuttings helps the build up of fine solids. Formation can be weakened. 1) Excessive concentration of CaCI2. 1) Allow concentration to balance by itself if not severe, add oil and surfactants until balance point has been reached. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5. 84 OF 155 0 SOLIDS CONTROL This section provides information relating to solids removal equipment aiding to the selection of choice and size of equipment required. 5.1 SOLIDS REMOVAL EQUIPMENT SPECIFICATIONS Hole Diameter Max. ROP 26" 1 17 /2" 1 12 /4" 1 8 /2” +/- 30m/hr +/- 30m/hr +/- 30m/hr +/- 15m/hr 5.2 Feed Rate Of Fluid To Be Processed +/- 4500ltr/min +/- 3800ltr/min +/- 3000ltr/min +/- 1500ltr/min Drilled Solids Of Fluid To Be Processed 25-40t/hr 12-30t/hr 5-12t/hr 0.5-1t/hr STATISTICAL DISTRIBUTION OF SOLIDS % Solids 100 CENTRIFUGE 80 CYCLONES SHALE SHAKERS 60 40 20 Total solids Drill solids Barite 0% 0 25 50 75 100 125 150 175 200 225 250 275 Solids Size (Micron) Figure 5.A - Statistical Distribution Of Solids 5.3 EQUIPMENT PERFORMANCE Centrifuge D-Silter Feature Barite Recovery Centrifuge High Volume High Speed Usage Barite Recovery, LGS Removal Large Volumes Liquid Phase Recovery G’ 500-700 +/- 800 2100-3000 Cut Point Microns 6-10 per LGS, 4-7 per HGS 5-7 2-5 Feed Rates l/min 40-80 380-750 150-300 RPM 1600-1800 1900-2200 2500-3300 Cone Feed Rate Size (per unit l/min) 2” 60-80 4” 180-340 D-Sander Cone Feed Rate Size (per unit l/min) 5” 300 6” 370 8” 500 10” 1900 12” 1900 Shale Shaker Screen Mesh 20 x 20 30 x 30 30 x 40 40 x 36 Cut Point Microns 465 541 381 300 Processed Volume (l/min) 3800 3600 3400 3000 50 x 50 60 x 60 80 x 60 100x100 120x120 150x150 279 234 178 140 117 104 2800 2650 2300 1500 950 750 200x200 74 450 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 EQUIPMENT RECOMENDATIONS SOLIDS-REMOVAL EQUIPMENT FROM WELL SCALPING SHALE SHAKERS HIGH PERFORMANCE SHALE SHAKERS (PREMIUM) D-GASER D-SANDER D-SILTER (MUD CLEANER) MAIN CENTRIFUGE/S ALTERNATIVE POLYMER-BASE FLUIDS WITH INHIBITIVE SALTS LOW DENSITY OIL-BASEFLUIDS HIGH DENSITY OIL-BASE FLUIDS x* x* x * x * x * (x) x x x x x x x x x x x D-SANDER x x x x D-SILTER x x x x x x SOLIDS-REMOVAL RECOMMENDED EQUIPMENT PER FLUID TYPE STANDARD SHALE SHAKERS PREMIUM SHALE SHAKERS D-GASER MUD CLEANER x (*) (x) HIGH DENSITY WATER-BASE MUD (> 1,3 ) POLYMER FLUIDS LOW GRAVITY WATER-BASE FLUIDS (<1.3 s.g.) 5.4 85 OF 155 x x CENTRIFUGES: -BARITE RECOVERY x - HIGH SPEED * () SCALPING SHALE SHEKERS NOT OBLIGATORY x x - HIGH VOLUME (x) x ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5.4.1 86 OF 155 0 Double Shale Shakers COARSE SCREEN COARSE SCREEN BACKFLOW PLATE FINE SCREEN Figure 5.B - No Backflow Plated Shale Shaker Description: Two-layer screen shale shaker with a course upper screen and a fine lower screen. FINE SCREEN Figure 5.C - Backflow Plated Shale Shaker Description: Two-layer screen shale shaker with an inclined plate located between them which allows fluid to flow back to the beginning of the fine lower screen. Advantages: Simple and economical to use and maintain coarse screen removes most of the cuttings, thus limiting the wearing out of the fine screens. Limitations: Fluid losses from the lower screen. Wet cuttings due to the short stay on screens. Advantages: Same as the no-backflow plated shale shaker with better use of the lower finer screen. Cuttings removed by the fine lower screen are drier than those of the no-backflow plated shale shaker system. Fairly good performance with reduced sizes Limitations: Recommended for: • • Marginal well plants, with low cost water base fluids and lower costs of waste discharge. Same as scalping shale shaker used in single deck, high performance configurations. Replacement of the lower screens may be difficult. Cuttings are not as dry of a single deck shale shaker integrated with a scalping shale shaker. Recommended for: • As a primary shale shaker, especially for water based fluids and noncascading plants (scalping, single deck, premium shale shaker). ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5.4.2 87 OF 155 0 Single Deck Shale Shakers COARSE SCREEN FINE SCREEN Figure 5.E - Underflow Screens Figure 5.D - Multiple Screens Description: Single deck, linear shaker with two more screens of different weave placed sequentially from the finer to the coarser. The screens can be positioned forwards or backwards. Description: Single deck, single screen with the initial section completely underflowed by fluid. Screen vibration allows cuttings to overflow up the final inclined section. Advantages: Advantages: Efficient and especially reliable with cuttings from hard formations or oil based fluids. If used properly, cuttings discarded are dry. Designed to obtain very dry cuttings. 8-30 sized screens are installed when it is used as a scalping shaker. Limitations: Limitations: All cuttings are processed by the fine screen which wears out more often, especially if cuttings are plastic (drilled clays with water based fluid). This problem can be solved by using a another shale shaker placed in front in sequence acting as a scalping shale shaker. Is solely a speciality shale shaker to reduce residual oil, from cuttings. If used with water based fluids and plastic formations, the screens can be easily plugged. Recommended for: • Recommended for: • • Use as a primary shale shaker for oil based fluids. With the use of very fine screens their efficiency can be exploited by using a bank of shale shakers sufficient for the capacity required. This processes the volume of fluid an efficient cost. Exclusive use with oil based fluids and when cutting discharge is allowed with an oil residue percentage which can be achievable. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5.5 88 OF 155 0 SCREEN SPECIFICATION Type Of Screen Mesh Per Inch Wire Diameter (ins) Mesh Opening (Microns) Flow Area (%) 1905 X1905 838 X838 381 X 81 178 X 78 117 X 17 105 X 5 74 X 4 56.3 43.6 36.0 31.4 30.9 37.9 33.6 762 X 3362 465 X 89 310 X 910 190 X 1037 200 X 406 457 X 140 45.7 39.1 36.8 34.0 31.1 35.6 Square Mesh Screens S10 S20 S40 S80 S120 S150 S200 10 X 10 20 X 20 40 X 40 80 X 80 120 X 120 150 X 150 200 X 200 0.025 0.017 0.010 0.0055 0.0037 0.0026 0.0021 Rectangular Mesh Screens B20 B40 B60 B80 B100 B120 5.5.1 8 X 20 20 X 30 20 X 40 20 X 60 40 X 60 40 X 80 0.032/0.02 0.015/0.015 0.014 0.013/0.009 0.009 0.0075 Nomenclature Derrick Description Panel Nomenclature SWG PWP GBG Pyramid Screen Example: GBG HP 200 - Multiple, high performance screen mounted on a non-rigid support. 200 indicates that the equivalent mesh size does not correspond exactly to mesh number. Derrick Description Example: DC DF DX HP SCGR 3 layered, derrick standard screens, non-repairable. 3 layered screens mounted on a rigid support, repairable with fitted plugs or silicon. The support takes up 35% of the flow area. 3 layered screens bonded to a non-rigid support, temporarily repairable. The support takes up 10% of the flow area. Corrugated screens on a rigid support gives approx. a 50% increase in flow area. Coarse mesh screens. Fine mesh screens. Extra fine mesh screens High performance screens. Rectangular mesh screens BLS BXL S B Nomenclature 3 layered screens with plastic strips between the coarse screen and the others. 3 layered screens mounted on a plastic grid. Square meshed screens. Rectangular meshed screens. The letter designation is followed by a number which, as in ‘BLS’, ‘BXL’ and ‘S’ screens, indicates the mesh number. For ‘B’ designation, it is the sum of the mesh in both directions. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5.6 89 OF 155 0 CYCLONE SYSTEMS EFFICIENCY GRADE (%) VISCOSITY/CYCLOPE PERFORMANCE (4") PV 6 cps, YP 1 gr/100cm2 100 PV 25 cps, YP 5 gr/100cm2 80 60 40 20 0 0 10 20 30 40 50 60 70 80 90 SOLIDS SIZE (MICRON) Figure 5.F - Typical Viscosity/Cyclone Performance (4”) Equipment Desander Desilter Mud-Cleaner Treatment Capacity Required 1.25 (Max. Perf. Q) 1.5 (Max. Perf Q) 1.5 (Max. Perf. Q) Weight Difference Entrance/Discharge 0.3-0.6kg/l 0.3-0.4kg/l 0.3-0.4kg/l Feed Pressure 30-45psi 30-45psi 30-45psi Volume Discharged From Equipment 3 +/- 1.5m /h 3 +/- 3.5m h 3 +/- 1m /h SPRAY DISCHARGE DROP DISCHARGE NO DISCHARGE EXCESSIVE OPENING PROPER FUNCTIONING EXCESSIVE CLOSING Figure 5.G - Calibration Of Water Discharge Cyclones 'B' 'B' 'A' SPRAY DISCHARGE 'C' AIR CONE PROPER FUNCTIONING WASHING AWAY -CONE HOLED IN "A" - PARTIALLY PLUGGED CONE IN "B" - TOO HIGH IN "C". FLOOD - CONE OR COLLECTOR PLUGGED IN "B". Figure 5.H - Typical Cyclone Malfunctions DRY DISCHARGE - HIGH SOLIDS PERCENTAGE - CLOSED DISCHARGE. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5.7 90 OF 155 0 CENTRIFUGE SYSTEMS DECANTATION OF SOLIDS (POND) DEHYDRATION OF SOLIDS (BEACH) LIQUID DISCHARGE SOLIDS DISCHARGE ROTATING BOWL FEED PIPE SCROLL SOLIDS DISCHARGE OVERFLOW PORTS FLUID FEED Figure 5.I - Centrifuge Operating Principle 5.7.1 PrInciple Of Operation a) b) c) d) Fluid to be processed is delivered to the centrifuge through the feed pipe. The rotating bowl creates a very high centrifugal force which increases the gravitational separation effects of the of fluids and solids. The solids being heavier gather on the drum walls and when build up are moved by the scroll to the solids discharge port. The liquids move through the unit to the liquid discharge port nozzles. The liquids decanting effect and solids dehydration depends on the following: • • ‘g’ centrifugal force. Settling time of the solids on the drum. Increasing Feed Rate/H ‘G’ Micron Solids Solids Fluid % Feed Capacity + = + + RPM = + - - RPM Difference Between Rotor/Scroll = = = + Height Of Underflow Ports = = + + Table 5.A- Effects Of Variables ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 5.7.2 91 OF 155 0 Centrifuge Processing FLUID TO BE PROCESSED LGS DISCHARGE LGS DISCHARGE PROCESSED FLUID Figure 5.J - Unweighted Fluid-Parallel Processing HIGH "G" LOW "G" FLUID TO BE PROCESSED BARITE RECOVERY LGS DISCHARGE PROCESSED FLUID Figure 5.K - Weighted Fluid-Sequential Processing ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 6. 92 OF 155 0 TROUBLESHOOTING GUIDE This section is a troubleshooting guide which addresses loss of circulation, describing remedial actions to be taken for the various types of losses and includes some information on the use of LCM and the appropriate procedures. HIGH VISCOSITY FLUID HIGH VISCOSITY FLUID AND HIGH GELS FRACTURES AERETED FLUIDS STIFF-FOAM HIGH/VERY HIGH FILTRATION MIXTURE DOBC IDENTIFICATION CODE AERETED FLUIDS STIFF-FOAM HIGH FILTRATION MIXTURE FLUID THINNING AND/OR UNWEIGHTING HIGH DENSITY FLUIDS STAP -P-1-M-6160 DOBC DOB HIGH FILTRATION MIXTURE SET TIME LOW LOADING LOW DENSITY FLUIDS HYDRAULICALLY-INDUCED FRACTURES ENI S.p.A. Agip Division AERETED FLUIDS STIFF-FOAM DOBC GEL CEMENT DOBC SPOT PILL WITH LCM - HIGH FILTRATION FLUID CEMENT + GELSONITE GEL-CEMENT SLURRIES HIGH FILTRATION MIXTURE SPOT PILLS WITH LCM CEMENT/GEL CEMENT SLURRIES CAVERNS FRACTURES FRACTURES TOTAL HIGH FILTRATION MIXTURE - LCM IN CIRCULATION HIGHLY PERMEABLE SURFACE AREAS ALMOST TOTAL more than 50% 6.1 SEEPAGE LOSS less than 50% ARPO PAGE 0 LOST CIRCULATION CONTROL TECHNIQUES Figure 6.A - Lost Circulation Control Flow Chart 93 OF 155 REVISION ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 6.2 94 OF 155 0 LOSSES IN VARIOUS FORMATION TYPES Loss Determination In Various Formation Types Unconsolidated Formations Sands, gravel beds, etc. Gradual increase in loss which may develop and increase with penetration. If permeability is less than 4/5 darcy, the loss is maybe due to formation fracture. Natural Fractures Every type of elastic rock. Gradual increase in losses which may develop and increase with penetration Cavernous Or Macrovugular Formations Limestones, dolomites, reef, volcanic rocks. Sudden and severe, to complete loss, of returns. The bit may fall from a few centimetres to some metres at the moment of loss. Perforations may be 'disturbed' before the losses. Induced Fractures May occur to all formations. Sudden and sever to complete losses. It is likely to occur to preferred plans of fractures. Fluids with density more than 1.3 SG may help create fractures. Fracture may occur during, or subsequent, to rough drilling. If it occurs in one single well and does not occur to the nearby wells, fracture may be the cause 6.3 CHOICE OF LCM SPOT PILLS RESULTS GOOD IF USED WITH... CEMENT GOOD NO GOOD NONE "PLASTIC" PLUGS PERLITE GRANULAR (COTTON) FLAKE FIBROUS CELLOPHANE MICA MACROFRACTURES/CARSIMS FRACTURES GRAVEL SAND Figure 6.B - LCM Spot Pill Selection Chart PORES ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 6.3.1 95 OF 155 0 LCM Information Materials Type Granulometry (mm) Seepage Loss Partial Loss CaCO3 Granular 50% @ +/- 0.05 X CaCO3 Granular CaCO3 Can Be Acidised Can Be Used In OBM X X X 50% @ +/- 0.1 X X X Granular 50% @ +/- 0.6 a3 X X X Fine Nuts Granular 0.16 - 0.5 X X Medium Nuts Granular 0.5 - 1.6 X X Coarse Nuts Granular 1.6 - 5 X Fine Mica Lamellar 2-3 X X Coarse Mica Lamellar 4-6 X X X Vegetal Fibres Fibrous 5 - 15 X X Cellophane Lamellar 10 - 20 X X X X X X X LCM Efficiency Kg/m3 OF LCM 6.3.2 Total Loss 60 60 50 50 40 40 30 30 20 20 10 10 0 0 0 1 2 3 4 5 FRACTURE WIDTH (mm) FIBROUS LAMELLAR GRANULAR Figure 6.C - Fracture Dependent Efficiency Of LCM 6 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 96 OF 155 REVISION STAP -P-1-M-6160 6.4 TROUBLESHOOTING GUIDE 6.4.1 Loss Of Circulation With Water Based Fluids Treatment Formulation 0 Operational Remarks Allow 4-8 hours set time. Plan further action to be taken. Stand-By/Set Time High Viscosity Fluids Add contaminants (lime, salt, etc.) to circulating fluids (lime, salt, etc.) by increasing viscosity and filtrate. Viscosity at +/- 100sec. LCM In Circulation Approximately: Shale shakers max., 10-12 mesh. High Filtration Fluids • • • • • • Bentonite 5% Caustic Soda/Lime 10% Diatomite 10% Filtrate 30-50 cc 3 Volume, from 15 to 80 m of high filtration fluid conditioned with 68% of LCM adequate for loss. Do not use with unstable formations. • • • • • • • Attapulgite 3-6% (bentonite 1.5-6%) Lime 0.15% Diatomite 15% *Mica 1-1.5% *Granular 1-2.5% *Fibrous 0.3-1% *(chosen dependent on loss). RIH or EDP on top loss, squeeze with low pressure (starting with +/50psi @ 150ltr/min). Do not exceed fracture pressure and maintain for 6-8hrs. • • • • • • Same application procedure as high filtration slurries with o temperature >60 C. It may develop mechanical resistance. Spot Pills With LCM High Filtration Mixtures (200-400cc API) Very High Filtration Slurries (>600cc API) Fine mica 2% Fine granulars 2% Diatomite 30% Lime 15% Attapulgite 0-4% *Granular 1-2.5% *Fibrous 1% *Lamellar 1% *(chosen dependent on loss) Displace loss zone if there is excessive solids loading in the annulus. Squeeze slowly with a low pressure (50psi). Displace by means of bit with no nozzle or with nozzles >14/32". ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Treatment Diaseal M (Filtrate >1000cc API) Cement Gilsonite 0 Formulation Operational Remarks Formulation for the preparation of 3 1m final Diaseal M Density Diaseal kg/l sacks 1.08 6 1.45 5 1.80 4 2.15 3 GEL Cement (Prehydrated Bentonite) 97 OF 155 Barite t 0 0.2 1.0 1.5 Same application procedure as high filtration slurries. Water 3 m 0.9 0.8 0.7 0.6 A higher slurry must be prepared. The percentages Density indicated, provide mechanical resistance. Formation of slurries with higher percentages of kg/l Bentonite may improve LCM 1.9 characteristics while decreasing 1.6 mechanical resistance Formula for preparing slurries ('G' cement) Bent Water % 0 2 3 4 weight% 44 84 104 112 Slurry Yield l/100kg 75.7 116.5 136.9 157.25 1.51 1.45 Good mechanical resistance associated with material control action of gilsonite. As for Density cement plugs, it is advisable to drill the loss zone and carry out kg/l the remedial procedure when 1.9 finished. 1.51 WOC for at least 8hrs. Formulation for preparing slurries ('G' cement) Bent Water % 0 50 100 200 weight% 44 61 78 112 Slurry Yield l/100kg 75.7 139.5 203.9 330.25 1.37 1.25 DOBC Squeeze (Diesel Oil Bentonite) Materials required for final vol. 1 3 m 3 • Diesel 0.72m • Cement 450kg • Bentonite 450kg Apply DOBC/DOB squeeze procedure. RIH or EDP on top of loss zone. Plastic plug volume to equal, or be greater than, the hole below the loss zone first and second plug, both 3 about 1m diesel. DOB Squeeze Materials required for final vol. 3 1m 3 • Diesel 0.70m • Bentonite 800kg When plug exits drill string, close annular preventer and pump fluids into annulus while displacing the plug from the DP. Drillpipe/ annulus ratio is 2:1, about 600 l/min from drillpie and 300 l/min from annulus. After displacing half the plug, reduce pump rate by half. After displacing 3/4 of the plug, attempt a 'hesitation squeeze pressure' with 100-500psi. Underdisplace plug by one barrel, POOH, allow 8-10hrs set time. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 6.4.2 98 OF 155 0 Loss Of Circulation With Oil Based Fluids Treatment Formulation Additions Of Colloid Reduce HP/HT filtrate with asphalt filtration control additives. Add CaCO3 to +/- 5-15 microns. Spot Pills With LCM Volume, from 5 to 10m , added with LCM adequate for the loss and compatibility with the oil based fluid with a percentage varying from 5 to 10%. Diaseal M (Filtrate >1000 cc API) Plastic Plug With Organophil Clay 3 Operational Remarks Seepage loss is commonly due to low colloid contents of oil based. Displace loss zone if there is excessive solids loading in the annulus, squeeze slowly with low pressure (50psi). Displace by means of bit with no nozzles or with nozzles >14/32". Formulation for preparing final Spot pill volume is double3 the hole 3 volume and at least 1.5m . To vol. 1m of Diaseal M 3 avoid contamination 3-4m , Density Diaseal Barite Water separating pills are advisable after 3 kg/l sacks t m and before. 1.08 5 0.2 0.9 Final pressure should be equivalent 1.45 4 0.7 0.8 to the max. density. 1.80 3 1.1 0.7 If the pill viscosity is too high, add 2.15 2 1.6 0.6 wetting agent. LCM may be added. Formulation for preparing final Spot pill volume should be double 3 the hole volume or at least 1.5m . vol. 1m3 3 To avoid contamination, 3-4m , Density 1.2 1.45 2.15(kg/l) separating pills in front and behind Water 0.67 0.72 0.54 (m3) are advisable. FCL 9 7 7 (kg) Final pressure should be equivalent NaOH 4 4 4 to the max. density. Org.clay 550 712 285 (kg) If the pill viscosity is too high, add a Barite 1540 (kg) wetting agent. LCM may be added. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION Treatment Fresh Water Barite Plug 99 OF 155 STAP -P-1-M-6160 0 Formulation Operational Remarks • Determine the height of the plug, commonly 130-150m is Density 2.16 2.4 2.64(kg/l) sufficient. Water 0.64 0.57 0.5 (m3) • Choose the desired density, the SAPP 2 2 2 (kg) lower the density, the faster the NaOH 0.7 0.7 0.7 (kg) setting time. *(FCL) (6) (6) (6) *(NaOH)(1.4) (1.4) (1.4) • Calculate the plug volume by Barite 1530 1850 2155 adding 10 barrels. • Calculate the amount of * as alternative to SAPP and materials required. Soda. • Evaluate displacement • Mix with cement unit. • Use bit with nozzles. • Under displace leaving two barrels. • Pull out above plug and Circulate as long as you can, in order to allow plug to settle. Note: • The use of fresh water is advisable, as sea water does not allow a proper settling. • Maintain mix water pH at 8-10. Formulation for preparing 1m3 • For preparing a pumpable fluid, follow the indications herein given using galena. Oil Based Fluid Barite Plug 3 Formulation for preparing 1m Density Oil EZ MUL Water Barite Water Based Fluid With Galena 2.4 0.51 20 27 1930 2.64 kg/l 0.49 (m3) 17 (kg) 26 (L) 2530 (kg) Formulation for preparing 1m3 Density Water Bent Na2CO3 SAPP Galena Barite 2.88 0.58 23 4 2 1325 955 3.36 0.51 8 5 2 1995 838 3.84 kg/l 0.51 (m3) 5 (kg) 5.7 (kg) 5.7 (kg) 3320 (kg) ....... (kg) ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Treatment Oil Based Fluid With Galena 100 OF 155 0 Formulation Operational Remarks 3 Formulation for preparing 1m Base Fluid (Invermul) Oil 0.85 (m3) Water 0.15 (m3) Driltreat 35 (kg) Suspentone 52 (kg) Gelitone II 10 (kg) Duratone HT 35 (kg) Formulation for preparing 1m3 Density Base Fluid Driltreat 3.36 0.59 3.6 0.55 4.32 kg/l 0.43 (m3) --- --- 14 (kg) ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 7. 101 OF 155 0 STUCK PIPE TREATMENT/PREVENTITIVE ACTIONS This section gives recommendations on preventive measures to avoid stuck pipe in addition to appropriate treatments to solve the problem. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 0 STUCK PIPE TREATMENT/PREVENTION STUCK PIPE PARAMETERS YES DIFFRENTIAL PRESSURE NO NO OUT OF HOLE DOWN IN HOLE STUCKPIPE TYPE ROTATING FREE DRILLSTRING CIRCOLATION 7.1 102 OF 155 CAUSE TREATMENT/PREVENTIVE ACTIONS NO - HIGHLY PERMEABLE FORMATIONS - EXCESSIVE CAKE - DRILL STRING JAMMED - DEPLETED LEVELS. TREATMENT - WORK DRILL STRING UP AND DOWN CLAY-BASE WATER FLUIDS: EZ SPOT FORMULATION FOR PREPARING 1 m3 DENSITY Kg/l EZ SPOT GASOLIO ACQUA BARITE 0,9 1,2 1,44 1,68 1,92 2,16 80 650 270 -- 80 580 260 396 80 540 220 710 80 490 210 995 80 510 110 1310 80 440 100 1620 IF NEEDED ADD 1% SURFANCTANT (i.e. PRESANTIL) - DENSITY UP TO 1.35 Kg/l, USE DIESEL OR LT OIL CONDITIONED WITH SURFANCTANT (PIPELAX, OR PRESANTIL ETC..); - DENSITY MORE THAN 1.35 Kg/l, PREPARE A SPOT PILL WITH WEIGHTED OIL (EZ-SPOT, PRESANTIL W, ORGANOPHIL CLAY PILLS, ETC...); POLYMER-BASE FLUIDS: - IN ORDER TO DISGRAGATE THE CAKE, USE SOLUTIONS OF CaCl2 AND/OR NaOH (pH>12); ORGANOPHIL CLAY PILLS FOR PREPARING 1 m3 DENSITY Kg/l 1,4 1,5 1,6 DIESEL ORGANOPHIL CLAY BARITE SURFANCTANT (i.e. PRESANTIL) 790 70 640 30 770 50 780 30 740 45 900 30 OIL-BASE FLUIDS: - MECHANICAL RELATED TREATMENT. IF POSSIBLE, LOWER THE FLUID GRADIENT BY UNWEIGHTING THE FLUID OR DECREASING THE HYDROSTATIC LOAD BY MEANS OF UNWEIGHET PILLS OR OPEN HOLE PACKER AND A VALVE TESTER. OPERATIONAL REMARKS MINIMUM VOLUME= 2.3 TIME DC-HOLE VOLUME (Vi) PREVENTIVE ACTIONS: DISPLACEMENT PROCEDURE: - DISPLACE 1ST SEPARATING PILL + 1.3 Vi; - ALLOW 40-60 MINUTES SET TIME; - DISPLACE 1/2 Vi. - MINIMIZE THE FLUID WEIGHT AT THE LOWEST VALUE ALLOWED; - REDUCED SURFACE CONTACT BETWEEN DRILLPIPE AND FORMATION (SPIRAL DC, HIGHLY STABILIZED DRILL STRING ASSEMBLY, etc.); - MAINTAIN THE CAKE THICKNESS BY ADEQUATE FILTRATE AND SOLIDS PERCENTAGE. - ALLOW 2-3 HOURS SET TIME. - REPEAT TREATMENT IF NEEDED; - MAX NUMBER OF TREATMENTS ALLOWED = 4 (STATISTICAL FIGURE). N.B.REDUCED STUCKPIPE BROBLEMS WITH: OIL-BASE FLUIDS, BUT INCREASED TREATMENT DIFFICULTIES IN DISGREGATING CAKE. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 103 OF 155 REVISION STAP -P-1-M-6160 0 STUCK PIPE PARAMETERS CIRCOLATION ROTATING DOWN IN HOLE OUT OF HOLE FREE DRILL STRING COLLAPSING NO NO NO NO STUCK PIPE TYPE CAUSE - SHALE SWELLING; - STRESSED BRITTLE SHALES; - UNSUFFICIENT FLUID WEIGHT; - FLUID AND/OR DRILL STRING MECHANICAL EFFECT. TREATMENT/PREVENTIVE ACTIONS TREATMENT - RE-ESTABLISH CIRCULATION WITH PRESSURE PEAKS AND DRILL STRING MOVEMENTS. CAUTION SHOULD BE EXERCISED TO AVOID FRACTURES TO THE FORMATION BELOW THE STUCK POINT; - ONCE CIRCULATION IS RE-ESTABLISHED, PUMP VISCOUS PILLS BY WORKING DRILL STRING UP/DOWN; - DOG LEGS CANNOT BE USED; - IF CIRCULATION CANNOT BE RE-ESTABLISHED, THEN UTILIZE WASHING PIPES. PREVENTIVE ACTIONS - REDUCE FILTRATE; - ADD ASPHALT COATERS; - REDUCE TURBOLENT FLOW AGAINST WALLS; - EMPLOY FORMATION INHIBITION FLUIDS; - INCREASE INITIAL GELS WHILE DECREASING FINAL ONES; - SLOWLY INCREASE DENSITY. IF INSTABILITY IS NOT DUE TO OVERPRESSURE, THE BENEFICIAL EFFECT WILL BE TEMPORARY. COLLAPSING NO DUE TO ACCUMULATION OF CUTTINGS NO NO - POOR HOLE CLEANING - LOADING/RHEOLOGY NOT ADEQUATE PENETRATION RATES: - IT MAY OCCUR IN HIGH ANGLE HOLES (35-60 DEGREES). TREATMENTS AS A COLLAPSING PREVENTIVE ACTIONS - UTILIZE HIGH FEED RATES; - MAINTAIN ADEQUATE RHEOLOGY, ESPECIALLY FOR HIGH ANGLE HOLES WHERE VISCOSITY SHOULD BE LOW ENOUGH AND SHARE SPEEDS SHOULD BE EQUIVALENT TO THE ANNULUS BY MAINTAING FAST/FLAT GELS IN ORDER TO LIMIT CUTTING SETTLING AT THE MOMENT OF CIRCULATION ARREST. BY MEANS OF EXAMPLE: LOW READINGS AT 100 RPM; HIGH READINGS AT 6 AND 3 RPM AND GELS AT 10". - EVALUATE SOLIDS-REMOVAL GRADE IN ORDER TO DEFINE THE CORRECT VALUES OF READING. THEREFORE, ANALIZE SOLIDS RECOVERY ON THE SURFACE DEPENDENTKY ON HOLE VOLUME, BY CONSIDERING THE DIFFICULTIES ENCOUNTERED WHILE TRIPPING AS THE INDEX OF CUTTING QUANTITY INTO THE BOREHOLE. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 104 OF 155 REVISION STAP -P-1-M-6160 0 STUCK PIPE PARAMETERS KEY SEAT OUT OF HOLE DOWN IN HOLE ROTATING STUCK PIPE TYPE CIRCOLATION FREE DRILL STRING CAUSES YES YES (YES) NO - INCLINATION VARIATIONS; - DEVIATED WELLS; - SLOW ROP. TREATMENT/PREVENTIVE ACTIONS TREATMENT - WORK DRILL STRING UP AND DOWN; - DISPLACE A PILL: A) FLUID CONDITIONED WITH 5-6% LUBRICANT OR 10-20% EXAUST OIL OR DIESEL. B) ACID PILL IF CARBONATE FORMATION. PREVENTIVE ACTIONS - RE-RUN WITH KEY SEAT WIPER OR UNDERGAUGE STABILIZER ON THE TOP DC. - RE-RUM DOWN IN HOLE WHERE THE KEY SEAT IS PRESUMABLY LOCATED; - ADD LUBRICANTS TO THE FLUIDS. DOG LEGGING YES YES NO NO - SUDDEN VARIATIONS OF INCLINATION; - TRIPPING DOWN IN HOLE WITH A MORE RIGID DRILL STRING. TREATMENT - AS PER KEY SEATING PREVENTIVE ACTIONS: - SLOWLY RUN IN HOLE AVOIDING WEIGHT LOSS OF DRILL STRING. RE-RUN IF NEEDED; - ADD LUBRICANT TO THE FLUID. UNDEGAGE HOLE YES NO NO NO - UNDERGAGE DRILL STRING INTERVENTO - AS PER KEY SEATING PREVENTIVE ACTIONS: - CHECK STABILIZER BIT DIAMETER; - RE-RUN THE DRILLING ZONE. (YES) NO NO NO - TOO THICK CAKE TREATMENT - WORK DRILL STRING UP/DOWN; - RE-ESTABLISH CIRCULATION - USE AN ANTI-STUCK PIPE PILL IN ORDER TO DESGREGATE THE CAKE, IN ADDITION TO LUBRICANTS. PREVENTIVE ACTIONS - CONTROL CAKE THICKNESS AND QUALITY. (YES) NO NO NO - PLASTIC DEFORMATION OF SALINE FORMATIONS OR GUMBO SHALES. TREATMENT - WORK DRILL STRING UP/DOWN; - RE-ESTABLISH CIRCULATION; - USE ANTI-STUCK PIPE PILL IN ORDER TO DISGREGATE THE CAKE, IN ADDITION TO LUBRICANT. PREVENTIVE ACTIONS - MAINTAIN AN ADEQUATE FLUID WEIGHT. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 8. 105 OF 155 0 DRILLING FLUID TRADEMARK COMPARISONS Comparison of similar products and functional performances are compared in this section. This comparison evaluates the various products with the differing concentrations required against their relevant costs. Technical and/or economical analyses of all differing products should be carried out with the concentrations required in similar operational conditions and results. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 8.1 Code 8.1.1 106 OF 155 0 DRILLING FLUID PRODUCT TRADEMARKS Description AVA Bariod Dowell Baroid Barite MI BH Inteq M-I Bar Mil-Bar Weighting Materials 0101 Barite 0105 Siderite Barite 0107 Calcium Carbonate AVACARB Baracarb Ca Carbonate Lo-Wate WO 30 0108 Ematite AVAEMATITE Barodense Id-Wate Fer-Ox Mil-Dense 8.1.2 Viscosifiers Baraweight Siderite 0201 Bentonite AVAGEL Aquagel Bentonite M-I Gel Mil-Gel 0203 Attapulgite Dolsal B Zeogel Salt Gel Salt Gel Salt Water Gel 0204 Sepiolite Dolsal Geltemp Durogel 0413 HEC Natrasol 250 Baravis Idhec HEC WO 21 0415 Biopolymers Biopolymers PUR Visco XC 84 Barazan Idvis XC-Polymer XC Polymer 0420 Bentonite Extender AVABEX X-Tend II DV 68 Gelex Benex 0423 PHPA HM Weight Polivis EZ-Mud Id-Bond Poly-Plus New Drill AVAFLUID G71 Q-Broxin FCL Spersene Uni-Cal AVAFLUID-NP Q-B II Chrome-Free LS Spersene CF Uni-Cal CF CC 16 Caustilig Ligcon Ligco 8.1.3 Flo-Vis Thinners 0501 Fe-Cr Lignosulfonate 0502 Modified Lignite 0503 Cr-Free Lignite 0506 Caustic Lignite 0507 Lignite AVATHIN Carbonox Tannathin 0508 Potassium Lignite AVAK-LIG K-Lig K-17 0509 Cr Lignite AVALIG 0510 Phosphates AVASAPP Barafos 0511 Tannins AVARED Quebracho 0512 Cr Tannins Desco Desco Cr-Free Tannins Desco-CF 0424 PHPA LMW Polifluid 0513 HT Deflocculants AVAZER-5000 Ca Modified LS Thermathin Chrome Lignite XP-20 STP Phos/SAPP STP Quebracho Desco ID Thin 500 Desco Desco Desco CF Desco CF Tackle New-Thin Mil-Temp Lignox Rheomate Aquathinz ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Code 8.1.4 Description 107 OF 155 AVA Bariod 0 Dowell MI BH Inteq CMC CMC Filtrate Reducers 0401 Technic CMC HV/LV CMC Cellex CMC 0403 Semipurif. CMC HV/LV CMC-S CMC S CMC S 0405 Purified CMC HV/LV CMC-P CMC P CMC P Driscose 0407 K-CMC LV/HV Agipak K-PAC R/LV Agipak 0409 Purified PAC R/LV Visco 83 PAC IDF-FLR Polypac Drispac 0411 Semi Purified PAC R/LV Policell Barpol IDPAC 0416 Na Polyacrylates Policell ACR Polyac Polytemp SP 101 New-Trol 0418 Pregelat. Starches Victogel AF Impermex IDFLO LT MY-LO-Gel Milstarch 0417 Non-Ferm. Starches Victosal 0419 HT Starches AVATEMP Milpac Flo-Trol Dextrid IDFLO Polysal IDFLO HTR Thermpac UL Permalose HT Burastar 0421 AVAREX Baranex IDF HI-Temp Resinex Filtrex Envir. Friendly Lubricant. Ecolube Tork Trim II Idlube Lube 167 Mil-Lube 0303 EP Lubricants AVALUB EP EP Mudlube 0302 Various Lubricants AVA GreenLube Lubrabeads 8.1.5 0301 8.1.6 HT Polyster Mixture Lubricants Stick Less Lube 100 Easy Drill EP Lube Lubrifilm Graphite Walnut Shells Detergents/Emulsifiers/Surfactants 0307 Detergents AVADETER Condet Drilling Deter. DD MD 0308 Non-ionic Emulsifiers TCS 30 Aktaflo E IDMULL 80 DME DME 0309 non-ionic Surfactant. AVAENION Aktaflo S Hymul DMS DMS Salinex Atlosol Anionic Surfactant Trimulso Clay Seal ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Code 8.1.7 108 OF 155 Description AVA 0 Bariod Dowell MI BH Inteq Pipe-Lax Mil-Free Stuckpipe Surfactants 0310 Oil-Soluble Surfanc. AVATENSIO Skotfree IDFREE (UW) 0618 Oil Fluid Concentrate. AVATENSIO W Envirospot IDFREE Pipe-Lax W Black Magic Pipe-Lax Env Spotting Oilfree 8.1.8 0303 Borehole Wall Coaters Oil-Dispersable Asphalt Stabilube 0304 WaterDispersable Asphalt AVATEX Barotroll 0306 Sulphonate Asphalt Soltex Soltex IDTEX W Gilsonite AVAGILS-W Barbalok IDTEX 8.1.9 AK 70 Asphalt Stabihole Protectomagic Holecoat II Protectomagic M Soltex Soltex BXR-L Soltex Defoamers/Foamers 0909 Stereate Al Stearal 0912 Silicon Defoamers AVASIL SDI IDF Antifoam S Defoam X LD 8 0911 Alcohol Defoamers AVADEFOAM Baradefoam W300 IDF Defoamer Magconol WO Defoam 0913 Foamers AVAFOAM Quik-Foam HI Foam 440 8.1.10 Ampli foam Corrosion Inhibitors 0901 PO Scavenger Sodium Sulphite Barascav D Idscav 210 Oxygen Scavanger Noxigen 0907 Fe-Base Hydr. Sul. Sc. Ironite Sponge Ironite Sponge Ironite Sponge Ironite Sponge Ironite Sponge 0918 Zn-Base Hydr. Sul. Sc. Zinc Carbonate No-Sulf Idzac Sulf X Milgard Filming Amines Incorr Barafilm Idfilm 220 Conqor 303 Aquatec Filming DP Incorr-Q5 Barafilm Idfilm 120 Conqor 202 Amitec Anti-Scale AVA AS-1 0903 Refer to specific literature ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Code 8.1.11 109 OF 155 Description 0 AVA Bariod Dowell MI BH Inteq Bactericides 0914 Paraformaldeide Paraformaldeide Paraformaldeide Paraformaldeide Paraformaldeide Paraformaldeide 0915 Liquid Bactericide AVACID F25 Aldacide G IDCIDE Bacbane III Mil-Bio 8.1.12 Lost Control Materials 0701 Granular Granular Wallnut Wallnut Shells Nut Plug Mil-Plug 0702 Mica AVAMICA Micatex Mica Mica Mil-Mica 0703 Fibrous Lintax Fibertex Mud-Fiber Fiber Mil-Fiber 0704 Cellophene Jel-Flake Cellophene Flakes Flake Mil-Flake 0705 Mixed Intamix Baroseal ID Seal Kwik-Seal Mil-Seal 0706 High Filtration Diascal M Diaseal M Diaseal M Diaseal M Diaseal M 0707 Diatomite Diatomite 0708 Acidified Intasol 8.1.13 Chemical Products 1001 Caustic Soda 1002 Caustic Potassium 1003 Hydrated Lime 1004 Sodium Carbonate 1005 Potassium Carbonate 1006 Barium Carbonate 1007 Sodium Bicarbonate 1008 Potassium Bicarbonate. 1009 Gypsum 1010 Sodium Chloride 1011 Calcium Chloride 1012 Potassium Chloride 1013 Sodium Bromure 1014 Calcium Bromure IDF D-Plug Baracarb Common to all suppliers. Calcio Carbon ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Code 8.1.14 Description 110 OF 155 AVA 0 Bariod Dowell MI BH Inteq Oil Based Fluid Products System Name AVAOIL Invermul Interdrill Versadril Carbo-Drill 0601 Primary Emulsifiers AVAOIL-PE Invermul Emul Versamul Carbo-Tec 0602 Secondary Emulsion AVAOIL-SE EZ-Mul FL Versacoat Carbo-Mull 0603 Wetting Agents AVAOIL-WA Driltreat OW Versawet Surf-cote 0605 Organophil Clays AVABENTOIL Geltone II Vistone Versagel Carbo-Gel 0608 Asphalt Filtrate Reducers AVAOIL-FRHT AK 70 S Versatrol Carbo-Trol Non-Asphalt Filtrate Reducers AVAOIL-FC Duratone NA Versalig Carbo-Trol (A9) Thinners AVAOIL-TN OMC Defloc Versathin Rheology Modifiers AVAOIL-VS RM-63 IDF Truvis Versamod Charbo-Thix System Name AVAOIL-LT Enviromul Interdrill NT Versaclean Carbo-SEA 0601 Primary Emulsifiers AVAOIL-PELT Invermul NT Emul Versamul Carbo-Tec 0602 Secondary Emuls. AVAOIL-SELT EZ-Mul NT FL Versacoat Carbo-Mull 0603 Wetting Agents AVAOIL-WALT Driltreat OW Versawet Surf-cote Organophil Clays AVABENTOIL Geltone II Vistone Versagel Carbo-Gel 0610 0605 Organophil Clays/HT 0608 Asph. Filtr. Reducers 0610 Versagel HT AK 70 S Versatrol Carbo-Trol Carbo-Trol (A9) Non-Asph. Filtr. Red. AVAOIL-FCLT Duratone NA Versalig Thinners AVAOIL-TNLT OMC Defloc Versathin Rheology Modifiers AVAOIL-VSLT RM-63 IDF Truvis Versamod Charbo-Thix ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Code 111 OF 155 0 Description AVA Bariod Dowell MI BH Inteq System Name AVA Core Baroid 100 Trudrill Versacore Carbo-Core EZ Core Trumul Versamul Carbo-Tec 0601 Primary Emulsifiers 0602 Secondary Emuls. AVAOIL-SE Trusperse 0603 Wetting Agents AVAOIL-WA Trusperse Versa SWA 0605 Organophil Clays AVABENTOILHY Geltone III Truvis VG 69 Carbo-Gel 0608 Asph. Filtr. Reducers AVAOIL-FRHT AK 70 Trudrill S Versatrol Carbo-Trol Non-Asph. Filtr. Red. AVABIOFILHT Baracarb Truloss LoWate/Fazegel Carbo-Trol (A9) Truplex Versa HRP Carbo-Vis HT 0610 Thinners Carbo-Mull Defloc Rheology Modifiers AVAOIL-VS System Name AVABIOL Petrofree Ultidrill Novadrill 0601 Primary Emulsifiers AVABIO PRI. EZ Mul NTF Ultimul Novatec-P 0602 Secondary Emuls. AVABIO Sec. Ultimul II Novatec-S 0603 Wetting Agents AVABIO Wet Ultisperse Novawet 0605 Organophil Clays AVABIO Bent Ultitone VG 69 0608 Asphalt Filtrate Reducers 0610 Geltone II Vestrol Non-Asphalt Filtrate Reducers AVABIOFILHT Duratone HT Thinners AVABIO Thin OMC 2/42 Rheology Modifiers AVABIO VIS- Ultiflo Versalig Ultivis Novamod ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 Code 8.1.15 Description 112 OF 155 AVA Bariod 0 Dowell MI BH Inteq Lamium BFF. Lamium Base Liquids And Corrections 0801 Fresh Water 0802 Sea Water 0803 Brine 0804 0811 Diesel 0812 Fuel Oil 0813 Exhaust Oil 0814 Low Toxicity Oil Lamium/ AVAOIL base 0815 Glycol GP AVABIOLUBE Gem-GP 0816 Glycol CP AVAGLICO Gem-CP 0817 Oil Base AVAOIL base 0818 Synthetic Base HF 100 N Staplex Gliddrill-LC Synthec 0819 0820 KLA-Cure Clay Inhibitor Aquacol TM Aquacol TM-D Aquacol TM-S KLA-Gars ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 9. 113 OF 155 0 DRILLING FLUIDS APPLICATION GUIDE This document is an extract from a more comprehensive guide published by World Oil relating to some of Eni-Agip's most important contractors, namely AVA, Baroid, Baker Hughes Inteq, MI, Schlumberger, Dowell and IDF. The product functions and systems, for which these products are employed, contained in this section, are provided by the contractors named above. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 114 OF 155 REVISION STAP -P-1-M-6160 0 9.1APPLICATIONS GUIDE APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X ALLUMINIUM STERATE AMITEC AMPLI-FOAM X ANTIFOAM-S AP-21 AQUA-MAGIC X X AQUA-SEAL ASPHALT ATTAPULGITE X X X AVAGUM AVALIG AVA PVA X AVAREX AVASIL AVATENSIO X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X SH SU B TH FL D LU FO D LU FO D LU FO D FI LU LU LU SH SH V FI LU SH FI FI V TE SH SH TH SU FI SH FI D P TE SH FI FI SU SU TE AVOIL-FC AVOIL-PE AVOIL-SE X X X FI E E AVOIL-TN AVOIL-VS AVOIL-WA X X X TH V SU FI B B SH CO BACBAN III BARA-B466 BARABLOK X X X X X X X X X X X X X X X X X X X X BARA BRINE DEFOAM BARABUF BARACARB X X X X X X X X X X X X X X X X X Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent X LU P PA SH SU TE TH V W X = = = = = = = = = X X SECONDARY SECONDARY SH X X PRIMARY X AIR-AERATED X X X X X X X X X X X X X X SALT SATURATED LOW SOLIDS LIME-BASE X OIL-BASE AKTAFLO-S ALDACIDE-C ALL-TEMP X FUNCTIONS WORKOVER X DISPERSED NON DISPERSED ACTIGUM POLYMERS FLUID SYSTEMS PRODUCTS E LU D A CO Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent FI ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 115 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X X X X X X X X X X X X X X BARACOR 113 BARACOR 129 BARACOR 450 X X X X X X X X X X X X X X X X X BARA-DEFOAM-C BARADEFOAM W-300 BARAFILM X X X BARAFLOC BARAFOAM BARAFOAM-K X BARAFOS BARA-KLEAN BARANEX X X X X X X X X X X X X X X X X X X X X X X X X X X X X CO CO CO TE CO CO PA X X X X FL FO FO TH SU FI X X X X X X X X X X CO X X X X X X X CO SU X X X X X X X X X X X X BARAZAN L BARITE BARODENSE X X X X X X X X X X X X X X X X X X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W X X = = = = = = = = = X X CA TE LO LO V X BARAVIS BARAWEIGHT BARAZAN = = = = = = = = = = TE D D CO X X X SH CO CO X X X X BARAPLUG X, XC BARARESIN GRANULE BARARESIN-VIS Legend A B CA CO D E FI FL FO LO AIR AIRATED X BARACOR 700 BARACOR 1635 BARACTIVE BARASCAV-D BARASCAV-L BARASCRUB X SECONDARY X X X PRIMARY BARACAT BARACOR-95 BARACOR-100 OIL-BASE FUNCTIONS WORKOVER SALT SATUR. LOW SOLIDS POLYMER-BASE LIME-BASE DISPERSED NON DISPERSED MUD SYSTEMS SECONDARY PRODUCTS V W V V W W Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent A ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 116 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X X X X X X X X X X X X X X X BARO-LUBE BARO-SEAL BARO-SPOT X X X X X X X X X X X X X X X X X X X BAROTHIN BARO-TROL BENTONITE X X X X X X X X X TH SH SH LU X X X X X V SH X X X FI BIO-LOSE BIO-PAQ BIO-SPOT X X X X X X X X X FI FI P LIME-BASE X X BIO-SPOT II BLACK SPOT MAGIC BLACK SPOT MAGIC CLEAN X X X X X X X P P P X X X X X X X X BLACK MAGIC LT BLACK MAGIC SFT BRINE-PAC X X X X X X X X X X X X X X X X X X X X X BROMIMUL BROMI-VIS BRINE-PAC X X BROMIMUL BROMI-VIS BX-L X X X X X X X X X X X X X X X X CARBO-GEL 2 CARBO-GEL N Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W = = = = = = = = = LU LU LO P X X X CANE FIBER CARBO CORE CARBO-GEL SH LO W SECONDARY OIL-BASE X X X PRIMARY WORKOVER X X X AIR AIRATED SALT SATUR. BARO-DRILL 1402 BAROFIBRE BAROID DISPERSED LOW SOLIDS FUNCTIONS POLYMER-BASE NON DISPERSED FLUID SYSTEMS SECONDARY PRODUCT FI E FI P P CO E V CO E V SH FI X X LO E V FI X X V V Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent FI ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 117 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS CARBO-MIX CARBO-MUL CARBO-MUL A CARBO-MUL HT CARBONOX CARBOSAN-EF X X X X X X X X X X X X X E E E X E TH B SU FI TE E FI TE X X SU CARBO-TEC CARBO-TEC HW CARBOTHIX X X X E E V CARBO-TROL CARBO-TROL A-9 CARBO-TROL A9 HT X X X FI FI FI X X V LO FI LO X X FI FI FI V CARBOVIS CARBO-SEAL CAT-300 X CAT-GEL CAT-HI CAT-LO X X X CAT-THIN CAUSTILIG CC-16 X CELLEX CELLOPHANE FLAKES CHEK-LOSS FI X X X X X X X X X X X X X X X X X X X X X X X X X X X X X TH TH TH TE FI FI X X X X X X X X X X X X X X FI LO LO V X X CHEMTROL X CHROMEX CHROME FREE II X X X X X X X X X X X FL TE TH TE TH FI CLAY-SEAL CMO-568 X X X X X Legend A B CA CO D E FI FL FO LO = = = = = = = = = = X X X X X X X SH X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W = = = = = = = = = SECONDARY PRIMARY AIR AIRATED OIL-BASE FUNCTIONS WORKOVER SALT SATUR. LOW SOLIDS POLYMER-BASE LIME-BASE DISPERSED NON DISPERSED FLUID SYSTEMS SECONDARY PRODUCT LU Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent LO TE TE TH FI ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 118 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X X X X X X X X SU CO CO CONQOR 303 CONQOR 404 CONQOR 505 X X X X X X X X X X X X X X X X X X X X X X X CO CO CO DCP-208 D-D DE-BLOCK/S X X X X X X X X X X X X X X X X X X X X DEFOAMER DEFOAM-X DENSIMIX X X X X X X X X X X X X X X X X X X X X X X X DEXTRID DIASEAL M/DIEARTH DIATOMITE X X X X X X X X X X X X X FI LO LO DI-PLUG DOLSAL DOLSAL B X X X X X X X X X X X X X X X X X X X X X LO V V DRILFOAM DRILLING PAPER DRILTREAT X X X X X X CON-DET CONQOR 101 CONQOR 202 X X X DRYOCIDE DURATONE HT DUROGEL X X X X X X X X X X X X X X ECOL LUBE ENION ENVIRO SPOT X X X X X X X X X X X X X X X X X X X Legend A B CA CO D E FI FL FO LO = = = = = = = = = = X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W X X X = = = = = = = = = SH SU E SECONDARY PRIMARY AIR AIRATED OIL-BASE FUNCTIONS WORKOVER SALT SAURATED LOW SOLIDS POLYMER-BASE LIME-BASE DISPERSED NON DISPERSED FLUID SYSTEMS SECONDARY PRODUCTS E LU E LU FI LU P D D W FO LO E B FI V LU E P V LU FI TE FI FI SU LU FI SU Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 119 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GIUDE TO DRILLING FLUID PRODUCTS X X X X X X X X EASY DRILL ECOL LUBE ENION X X X X X X X X X X X X X X X X X X X X ENVIRO SPOT ENVIRO THIN ENVIRO TORQ X X X X X X X X X X X X X X X X E.P. LUBE E.P. MUDLUBE EZ-CORE X X X X X X X X X X X X EZ-MUD EZ MUD DP EZ MUL-NT X X X X X X X X X X X X X EZ MUL-NTE FER-OX FERROCHROME X FIBERTEX FILTER-CHECK FILTREX X X B FI V TE FI LU LU E SU FI SU SH SU P TH LU LU FI LU LU E X X X SECONDARY X SECONDARY X PRIMARY X AIR AIRATED X OIL-BASE X WORKOVER LOW SOLIDS X LIME-BASE DRYOCIDE DURATONE HT DUROGEL DISPERSED POLYMER-BASE NON-DISPERSED FUNCTION SALT SATURATED FLUID SYSTEMS PRODUCTS V SH E SH V SU FI FI E W TH FI E LO FI FI V TH X X X X X X X X X X X X X X X X X X X X X X X X X X X X X FLAKE FLO-TROL FLO-VIS X X X X X X X X X X X X X X X X X X LO V V FLOXIT FOAM-BLASTER X X X X X X X X X FL D Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent X LU P PA SH SU TE TH V W = = = = = = = = = SH SU Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 120 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X X X X GEL TEMP GELTONE GELTONE II X X X X X X X X LIME-BASE X X X X X X X X X X X X GL 1 DRILL LC GRANULAR HF 100-N X X X X X X X X X X X X X X X X X X X HOLECOAT H.T.P. IDBOND X X X X X X X IDBOND P IDBRIDGE CUSTOM IDBRIDGE L X X X IDBRINE P IDCAP IDCARB 75 X X X IDCARB 150 IDCARB CUSTOM IDCIDE L X X X IDCIDE P IDFAC IDF ANTIFOAM S Legend A B CA CO D E FI FL FO LO = = = = = = = = = = X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent X X X X LU P PA SH SU TE TH V W X X X = = = = = = = = = X V V V FL FI FI V V V SH FI V SH SH X GELTONE III GEM-GP GEM-GP SECONDARY X X X PRIMARY X X AIR AIRATED X X OIL-BASE X X X FUNCTIONS WORKOVER SALT SATURATED LOW SOLIDS GELEX GELITE GEL SUPREME DISPERSED POLYMER-BASE NON- DISPERSED FLUID SYSTEMS SH LO SH SH FI SH SECONDARY PRODUCTS TE LU LU FI LU FI LU FI FI V LU SH FI FI LO LO CO SH W A FI FI FI FI B LO LO B SU D Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent W W ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 121 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X IDF DRILL. DETERGENT IDF DV-68 IDF FLOPLEX X X X X X X X X X X X X X X X IDF FLR IDF FLR XL IDF GEL TEMP X X X X X X X X X X X X X X X X X IDF HI-FOAM 440 IDF HI-TEMP IDF HI-TEMP II X X X X X X X X X X X X IDF HYMUL IDFILM 120 IDFILM 220X X X X X X X X X X X X X X X X X X X X IDF INSTAVIS IDF KWICKCLEAN IDFLO X X X X X X X X X X X X X X X X X X X IDFLOC IDFLOC C IDFLO HTR X X X X X X X IDFLO LT IDF MUD FIBER IDF POLYLIG X X X X X X X X X X X X X X X X X X IDF-POLYTEMP IDF PTS-100 IDF PTS-200 X X X X X X X X X X X X X = = = = = = = = = = X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W E FL V FI V FI FO FI FI SU TH SU CO CO E X X X V SU FI X FL FL FI X X X X = = = = = = = = = SU V FL CO CO CO X IDFILM 520X IDFILM 620 IDFILM 820X Legend A B CA CO D E FI FL FO LO D LO X B FI FI LO LO FI TE TE TH A A Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent SECONDARY X X PRIMARY X X AIR AIRATED X X OIL-BASE X X WORKOVER X X LIME-BASE IDF DEFOAMER IDF DI-PLUG DISPERSED LOW SOLIDS SALT SATURATED FUNCTION POLYMER-BASE NON DISPERSED FLUID SYSTEM SECONDARY PRODUCTS ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 122 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS IDF RHEOPOL IDF SAFEDRIL CONC. IDF SAFELUBE X X X X X X X X X IDF SEAL IDF SM X IDF TRUDRILL S X X X X X X X X X X X X TE P P A SU FI SH LU V LU D X LO V FI IDF TRUFLO 100 IDF TRUFLO 100 IDF TRULOSS X X X FI FI FI IDF TRUMUL IDF TRUPLEX IDF TRUVIS HT X X X E V V IDF TRUVIS IDF ULTRADRIL OIL IDF VISPLEX X X V X IDHEC IDHEC L IDLUBE X X X X X X X X X X X X X X X X X X IDMUL 80 IDPAC IDPAC XL X X X X X X X X X X X X X X X X X X IDPLEX 100 IDPLEX K IDSCAV 110 X X X X X X X IDSCAV 210 X X X X X Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent V X LU P PA SH SU TE TH V W X X X V V LU E FI FI X X X X SU SU CO X X CO = = = = = = = = = FI V Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent SECONDARY X X X X X X PRIMARY X X X AIR AIRATED X X X WORKOVER X X X OIL-BASE FUNCTION SALT SATURATED LIME-BASE X X LOW SOLIDS X X X POLYMER-BASE IDF PTS-300 IDFREE IDFREE (UW) DISPERSED NON-DISPERSED FLUID SYSTEM SECONDARY PRODUCT FI ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 123 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X X X CO CO X IDSPERSE XT IDSURF IDTEX X X X X X X X X X X X IDTEX W IDTHIN IDTHIN 500 X X X X X X X X X X X X IDVIS IDVIS L IDWATE X X X X X X X X X X X X X X X X X X X X X IDZAC IDZAC L IMPERMEX X X X X X X X X X X X X X X X X X INTAMIX INTASOL INTERDRILL DEFLOC X X X X X X X X X X X X X X X X X X X X X X TH SU SH FL SH TH TH FI FI FI V V W FI FI FI CO CO FI X X LO LO TH INTERDRILL EMUL INTERDRILL EMUL HT INTERDRILL ESX X X X E E E FL TE INTERDRILL FL INTERDRILL LO FL INTERDRILL LOMULL X X X FI FI E E E V INTERDRILL LO RM INTERDRILL NA INTERDRILL NA HT X X X V FI FI Legend A B CA CO D E FI FL FO LO = = = = = = = = = = SECONDARY PRIMARY AIR AIRATED OIL-BASE X FUNCTIONS WORKOVER X SALT SATURATED LOW SOLIDS IDSCAV 310 IDSCAV 510 IDSCAV ES POLYMER-BASE LIME-BASE DISPERSED NON-DISPERSED FLUID SYSTEMS SECONDARY PRODUCTS Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W X X = = = = = = = = = Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent TE FI ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 124 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS INTERDRILL OW INTERDRILL RM INTERDRILL S X X X SU V FI INTERDRILL VISTONE INTERDRILL VIST. HT INTERSOLV H X X V V CA X X K-17 K-52 KLA-CURE X X KLA-GARD KLEEN-UP K-LIG X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X LIGNOX LINTAX LIQUI-VIS NT X LO-WATE LUBE-106 LUBE-100 X X X X X X X X X * Legend A B CA CO D E FI FL FO LO = = = = = = = = = = X X X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent X X X X X X X X X X X X X X X X X X X X X X X X X X X X X TH SH FI FI SH FI E LO V D FI FL FI FI TH TH TH FI TH LO V SH W LU LU FI LO SU SH TH SH SH SH SU TH X KWUIKSEAL KWUICK-THK LD-8 LIGCO LIGCON LIGNO-THIN * E LO X INTERSOLV XFE INVERMUL-NTL JELFLAKE barite solvent. LU P PA SH SU TE TH V W = = = = = = = = = SECONDARY PRIMARY AIR AIREATED OIL BASE FUNCTIONS WORKOVER SALT SATURATED LOW SOLIDS POLYMER-BASE DISPERSED LIME BASE NON DISPERSED FLUID SYSTEMS SECONDARY PRODUCTS Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 125 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X X X X X X X X X LUBRI-FILM LVO-69 MAGNA-FLUSH X X X X X X X MAGNE-SET MCAT MCAT-A X X X X MD TM MELANEX T M-I BAR X X LU LU LU X LU V X SECONDARY X X X PRIMARY X X X AIR AIREATED X X X OIL BASE LOW SOLIDS LUBE-153 LUBE 167 LUBRA BEADS WORKOVER POLYMER-BASE SALT SATURATED LIME-BASE FUNCTIONS DISPERSED NON DISPERSED FLUID SYSTEMS SECONDARY PRODUCT SU SH V FI DT TH DT FI * X X X X X X X X X X X X X X X X X X X X X X X X X X X X MICA MICATEX M-I CEDAR FIBER X X X X X X X X X X X X X X X X X X M-I GEL MIL-BAR MIL-BEN X X X X X X X X X X X X X X X X X MIL-CEDAR FIBER MIL-CLEAN MIL-FIBER X X X X X X X X X X X X X LO SU LO MIL-FLAKE MIL-FREE MIL-GARD X X X X X X X X X X X X X X X X X X X X LO P CO MIL-GARD L MIL-GARD R MIL-GEL X X X X X X X X X X X X X X X X X X X X X X X X X X LO SH SH DT TE W LO LO LO X X X X X X V W V CO CO V FI FI FI * FOR CLEANING UP WELL TUBULARS Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W = = = = = = = = = Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 126 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS X X MIL-LUBE MIL-PAC MIL-PAC LV X X X X X X X X X X X X X X MIL-PAC T MILPARK CSI MILPARK MD X X X X X X X X X X X X X X X MILPARK SSI MIL-PLUG MIL-POLIMER 354 X X X X X X X X X X X X X MIL-REZ MIL-SEAL MIL-SPOT 2 X X X X X X X X X X X X X X X MIL-STARCH MIL-TEMP MIL-THIN X X X X X X X X X X X M-I LUBE M-I LUBE ENV M-I QUEBRACHO X X X X X X X X X X X X X X X X X X M-I X II MY-LO-JEL N-DRILL X X X X X X X X X X X X FI FI X X X LU FI FI V X FI CO SU X X X X X X X X X X X X X LU LU TH X LO FI FI V FI TH FI E FI FI FI FI NEW-DRILL NEW DRILL HP NEW-DRILL PLUS = = = = = = = = = = E CO LO V FI TE TH X X X V FI LO P X N-DRILL-O N-DRILL-HI N-DRILL-HT Legend A B CA CO D E FI FL FO LO AIR AEREATED V TH OIL BASE SECONDARY X WORKOVER SALT SATURATED MIL-GEL NT MIL-KEM FUNCTION PRIMARY X X LOW SOLIDS POLYMER-BASE DISPERSED LIME BASE NON DISPERSED FLUID SYSTEM X X X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent X X X X X X X X X X X X LU P PA SH SU TE TH V W X X = = = = = = = = = SECONDARY PRODUCT SH SH SH Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 127 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS PRODUCTS FUNCTIONS SECONDARY E TH E SU NOVATEC-S NOVAWET NOXYGEN X X SU SU CO E E TH FI V NF-2 NO-SULF NOVAMOD X X X X X X X X X X X X X X X X X X TH FI V X X X PRIMARY X X X X X X OIL BASE NOVAMUL NOVASOL NOVATEC-P X X X WORKOVER I NEW-THIN NEW-TROL NEW-VIS LIME BASE I X I CO V DISPERSED SECONDARY AIR-AEREATED SALT SATURATED LOW SOLIDS POLYMER BASE NON DISPERSED FLUID SYSTEMS X N-PLZ-X N-SQUEEZE N-VIS-O SU LO LO FI N-VIS-HI N-VIS-P OIL FAZE BASE OIL FOS OMC OMC-42 X X X X V V E TH TH TH FI FI X X E E X OMNI COTE OMNI MIX OMNI MUL X X X X X X TH E E TH E E OMNI PLEX OMNI TEC OMNI COTE X X X X X X V E FI V E FI OXIGEN SCAVENGER Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent FI X X X X X LU P PA SH SU TE TH V W X X = = = = = = = = = CO Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent V E ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 128 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS PRODUCTS PRIMARY SECONDARY SECONDARY AIR-AEREATED WORKOVER SH SH LU E V LU LU FI FI LU FI FI LU FI FI X FI V X CA X P P TH X X X X X X X X X X PENETREX PERFLOW DIF PERFLOW 100 X X X X X X X PERMA-LOSE HT PETROFREE PHOS X X X X X X X X X X X PIPE LAX PIPE LAX ENV POLYLIG X X X X X X X X X X X X X X X X X X X X X X X X X X X X FI TH FI TH FI X X X X X X X X X X X X X X X X X X FI TE TE V TH TH LO RHEOPOL RHEOSTAR RHEOMATE RM-63 RV-310 SAFE-BLOCK X X X FI FI LU PAC-L PAC-R PARA-TEQ PYROTROL Q-BROXIN RESINEX X X OIL BASE FUNCTIONS SALT SATURATED LOW SOLIDS POLYMER BASE LIME BASE DISPERSED NON DISPERSED FLUID SYSTEMS X X X X X X SU V FI FI E V TH FI FI TH X X X X X X X X X X X X SCALE-BAN SDI SHALE-BOND X X X X X X X X X X X X X X X X X X X X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W LU FI RM FL FI SALINEX SALT GEL SAPP = = = = = = = = = = X X X SAFE-KLEEN SAFE-LINK SAFE-TROL Legend A B CA CO D E FI FL FO LO X X X = = = = = = = = = CO D SH SU LU Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent E TH LU ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 129 OF 155 REVISION STAP -P-1-M-6160 0 RALLAPPLICATION GUIDE TO DRILLING FLUID PRODUCTS PRODUCTS SM-(X) SOLUFLAKE SP-101 X X X X X X X X X X X X X X X X AIR-AIREATED FI SH TH V LO FI SH LO SH LO TE TH TH SH FI FI LU E E E LU SU SH FI X SH TH LU D D LU FI E FI LU X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X STABIL HOLE STABILITE STABILUBE X X STEARALL STEARALL LQD STICK-LESS X X X X X X X X X X X SULF-X SUPER COL SURF COTE X X X X X X X X X X X X X X X X X X X X X V TH TH TCS/30 THERMA-BUFF THERMA -CHEK X X X X X X X X X X X X X X X X X X SU TE FI THERMA-CHEK LV THERMA-THIN THERMA-THIN DP X X X X X X X X X X X X X X X X X X FI TH TH THERMA-VIS X X X X X = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W V = = = = = = = = = FI CO V SU SUSPENTONE TACKLE TANNATHIN Legend A B CA CO D E FI FL FO LO X PRIMARY SH CO V OIL-BASE WORKOVER SALT SATURATED LOW SOLIDS X X SECONDARY X X FUNCTIONS SECONDARY X X POLYMER BASE DISPERSED SHALE-CHEK SI-1000 6-UP SPERSENE SPERSENE CF STAPLEX X X LIME BASE NON DISPERSED FLUID SYSTEMS FI Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 130 OF 155 REVISION STAP -P-1-M-6160 PRODUCTS 0 X X X X X X X X X X X X X TE SU FI LU PRIMARY P E TH FI LU LU X X AIR-AIREATED OIL-BASE WORKOVER X SALT SATURATED DISPERSED X SECONDARY X X X X X FUNCTIONS SECONDARY TRIMULSO ULTIMUL UNI-CAL LOW SOLIDS X X POLYMER BASE THERMPAC UL TORQ-TRIM 22 TORQ-TRIM II LIME BASE NON DISPERSED FLUID SYSTEMS TH FI X X LO E SU TE VERSADUAL VERSAGEL-HT VERSAGARD X X X SU V SU E TE E TH VERSA-HRP VERSALIG VERSAMOD X X X V FI V VERSAMUL VERSAPRO VERSA-SWA X X X E E SU FI SU E V TE VERSATHIN VERSATRIM VERSATROLL X X X TH SU FI E VERSATROLL NS VERSAWET X X FI SU UNI-CAL CF VEN-FYBER VERSACOAT Legend A B CA CO D E FI FL FO LO = = = = = = = = = = Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent LU P PA SH SU TE TH V W = = = = = = = = = E Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent TH ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 131 OF 155 REVISION STAP -P-1-M-6160 0 APPLICATION GUIDE TO DRILLING FLUID PRODUCTS VG-69 VICTOGEL AF VICTOSAL X X X X X X X X X X X X VISCO 83 VISCO SL VISCO XC/84 X X X X X X X X X X X X X X X X VISPLEX VISGEL WALLNUT SHELLS X X X X X X X X X X X X X X X X X X X X X X X X X W.O. DEFOAM WONDERSEAL XCD POLYMER X X X X X X X X X-CIDE 207 XP 20 X-TEND II X X X X X Legend A B CA CO D E FI FL FO LO = = = = = = = = = = X Alkaline Agent Bactericide Ca Precipitant Corrosion Inhibitor Defoamer Emusifier Filtrate Reducer Flocculant Foamer Loss Control Agent V X X X SH FL SH V SH V SH FL X X X V V LO X X X X X X X V V W X X X X X X X X X X X X D SH V X X X X X LU P PA SH SU TE TH V W = = = = = = = = = B TE FL V V SECONDARY PRIMARY X V FI FI X X AIR AIRATED OIL-BASE X W.O. 21 W.O. 21L W.O. 30 X-VIS ZEOGEL FUNCTIONS WORKOVER SALT SATURATED LOW SOLIDS POLYMER BASE DISPERSED LIME BASE NON DISPERSED FLUID SYSTEMS SECONDARY PRODUCTS FI FI LU FI TH V FI FI Lubricant Pipe Freeing Agent Polar Activator Shale Inhibitor Surfactant HT Stabilising Agent Thinner Viscofier Weighting Agent ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10. 132 OF 155 0 DRILLING FLUID ANALYSIS The contents of this section comply with specification API RP 13B-1 dated June 1st, 1990. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.1 DRILLING FLUIDS 10.1.1 Density (Fluid Weight) 133 OF 155 0 Equipment Required: • Fluid balance • Pressurised balance o • Thermometer 0-105 C Calibration: • With fresh water at 21 C = 1kg/l Procedure: o 1) 2) 3) 4) 5) 6) 7) Level with the instrument base. Fill the balance cup with the drilling fluid to be tested. Put on the cap and make sure some of the fluid is expelled through the hole. When using the pressurised balance, use pump to add fluid into the cup under pressure. Wash the fluid from outside of the balance. Place the balance on the support. Move the rider so that the bubble is on the centre. Read the density value at the side of the rider toward the support. Result: • • 10.1.2 Report the density to the nearest 10gr (0.1lbs/gal). 3 The balance provides the reading in ft and the gradient in psi per 1,000ft depth. Marsh Viscosity Equipment Required: • Marsh Funnel • Chronometer o • Thermometer 0-105 C Calibration: • With fresh water at 21 C, /4 gallon = 26(+/- 0.5) secs. Procedure: o 1) 2) 3) 4) 5) 1 Record the temperature of the sample. Keep the funnel upright. Close the orifice with a finger. Pour non-gelatinised fluid through the screen. Remove the finger and measure the number of seconds required for fluid to fill the 1 receiving vessel, commonly /4 gallon (946 cc). Results: Viscosity is recorded in seconds. • • 1 API regulations indicate /4 gals (946). Eni-Agip generally specifies 1 litre (1,000cc). ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.1.3 134 OF 155 0 Viscosity, Yield Point, Gel Strength • • • • Apparent Viscosity • Plastic Viscosity • Yield Point Equipment Required: Gels Strength K (Consistency Index) n (Flow Index) • Rotational viscosimeter (Fann) (2) • Thermostatic cup Calibration: (1) • • Chronometer o Thermometer 0-105 C • With fluids of known viscosity (Silicon Oils) (3) • With a suitable mechanical calibration kit Procedure: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) Record the fluid sample point. Place the sample in a suitable container. Place the rotor exactly at the scribed line. Record the temperature of the sample. With the rotor rotating at a speed of 600 RPM, wait for reading to become a steady value. Change to 300 RPM, and again wait for reading to reach a steady value. Stir the fluid at high speed for 10 secs. Allow the fluid to stand undisturbed for 10 secs. Shift to 3 RPM and record the maximum reading. Re-stir the fluid at high speed for 10 secs. Allow the fluid to stand undisturbed for 10 secs. At 3 RPM again, record the maximum reading. Alternative Steps For Oil Based Fluids: 1) 2) 3) Results: Place the fluid sample in the thermostatic cup. Place rotor exactly at the scribed line. (4) Adjust the thermostat to the pre-selected temperature , and record on the report. Apparent Viscosity (cP) Plastic Viscosity (cP) Yield Point (lbs/100sqft) Gels Values (lbs/100sqft) at 10” and 10 n (Dimensionless) . n K (lbs S /100sqft) = = = = (Reading at 600rpm) /2 (Reading at 600rpm) - (Reading at 300RPM) (Reading at 300rpm) - (Plastic Viscosity) (Reading at 3rpm) after 10” and at 10’ = = 3.32 log of reading at 600rpm/Reading at 300rpm (Reading at 600rpm/1020) Conversion Factors: 2 (1) (2) (3) (4) /2 = lbs/100ft n 2 lbs* s /100ft *4.79 = 2 lbs100ft *0.48 = Preferably at six speeds. Must be used with oil based fluids Recommended if used at the rig site. o o 120 +/- 2 F, 150 +/-2 F. 2 +/- (g/100 cm ) n 2 (dyne*s /cm ) Pa (pascal) ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.1.4 135 OF 155 0 API Filtrate Equipment Required: • Filter press with internal diameter of 3", filter area of 7.1 +/- 0.1 in • Paper filter, Whatman No 50 or S&S No 576 diameter 90mm • 30min timer • 10 or 25cc graduated cylinder Calibration: 2 • Verify the accuracy of the filter press manometer and filtrate area. Procedure: 1) 2) 3) 4) 5) 1 Pour the fluid into the dry filter press until it is /2 inch from the top. Place the cylinder at the filtrate exit. Apply a pressure of 100 +/- 5 psi for 30secs. After 30 ins, measure the volume of filtrate and release the pressure. Remove the paper from filter and wash the filter cake . Result: • • • • Record the fluid temperature at the start. Report the filtrate volume in cc. Report the thickness of the filter cake in ?/32". 2 If filtrate area is 3.5in , double the filtrate volume. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.1.5 136 OF 155 0 HPHT Filtrate Equipment Required: • • • • • • 2 A complete HP/HT filter press with a filter area of 3.5 or 7.1in ; CO2 source (not AOTE, only CO2) Paper filter, Whatman No 50 or S&S No 576 diameter 90mm Pressurised connection cell 30 min timer 25 or 50cc graduated cylinder • High speed stirring unit o Procedure to Test at Max. Temperature of 300 F: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) o Pre-heat the heating jacket to 10 F above the selected test temperature. Stir the fluid at a high speed for 10mins. 1 Fill the cell up to /2" from the top. Place filter paper. Complete the assemble of the cell. Place the cell into the heating jacket with both the top and bottom valves closed. Place the pressurised cell to collect the filtrate. Apply pressure of the top with not less than 100psi with valves closed. Open the top valve and apply a pressure to the fluid while heating it to the selected temperature. Note: Total time of heating should not exceed 1hr. When the sample pressure reaches the set temperature, increase the pressure of the top pressure to 600psi. Open the collector valve to start the filtration. Collect the filtrate for 30mins. o Maintain the pre-selected test temperature to within +/- 5 F. If back pressure increases over 100psi, reduce the pressure by draining some filtrate from the graduated cylinder. At the end of the test, close both valves of the filter press. Recover all the filtrate in the graduated cylinder. Bleed the pressure from both regulators. Allow sufficient time for the cell to cool before draining the internal pressure and open the cell. Recover the cake and wash it with a gentle stream of water . (6) Results : • • • • (6) Record temperature and test pressure. Report the filtrate volume in cc. Report the thickness of the filter cake in ?/32". 2 If filtrate area is 3.5 ins , double the filtrate volume. HP/HT filtrate is commonly carried out at 500psi (35atm) and at 300oF (149oC). It aims to evaluate the filtrate reducer performance at a temperature where most of the cellulose polymers degrade, thus allowing the use of appropriate filtrate reducers. As for oil based fluids, HP/HT filtrate represents an important index of emulsion stability. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.1.6 137 OF 155 0 Oil, Water, Solids Measurement Equipment Required: • • • • • • • Procedure: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10 to 20cc retort (required accuracy +/- 5%) 10 or 20cc collection cylinder (required accuracy 0.1 and 0.2cc respectively) Fine steel wool Silicon grease Spatula with a blade shaped to fit inside the dimensions of the retort sample cup Defoamer Pipe cleaner Thoroughly check that retort is clean, dry and operating. Collect a sample of fluid filtered through a 20 mesh screen on the marsh funnel. If the fluid sample is aerated, add some defoamer to about 300cc of the fluid and slowly stir for 2-3 mins. Lubricate the threads. Fill the retort with fluid. Allow an overflow of the sample through the hole in the lid. Wipe the overflow from the sample cup and lid. Screw the retort cup onto the retort chamber by positioning a ring of steel wool into the chamber. Heat the retort and collect the fluid into the dry liquid receiver. Continue heating for 10mins after the last recovered fluid. Note: If the recovered fluid contains solids, the test must be repeated . Results: Volume percent water Volume of oil: (7) Volume percent solids (7) = 100 (volume of water in the fluid)/volume of the sample = 100 (volume of oil in the fluid)/volume of the sample = 100 - (vol. percent water + vol. percent oil) The solids percentage, as calculated above, is the difference between the volume of water and volume of oil and the total volume of the sample. The calculation does not make any difference between the solids and salts which may have been dissolved. To correct solids from NaCl, for every 10gr/l, deduct 0.3% from the solids calculated by means of the retort. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2 WATER-BASED FLUIDS 10.2.1 Sand Content Estimate 138 OF 155 0 Equipment Required: • A sand screen set consisting of a 200 mesh sieve of 2.5" diameter, a funnel to fit the screen, a glass measuring tube with indicated marks relating to the quantity of fluid and water to be reached. In addition, the tube must have graduations from 0% to 20% which immediately allows the reading of sand percentage . Procedure: 1) 2) 3) 4) Fill the glass measuring tube to the indicated mark with the fluid. Add water to relating mark. Close the tube and shake vigorously. Pour the mixture into the screen and discard the fluid. Repeat until the wash water passes through clear. 5) Wash the sand retained on the screen. 6) Fit the funnel on the screen. 7) Turn upside down the funnel and the screen onto the tube. 8) Wash the sand into the tube by collecting water and solids in the tube. 9) Allow sand to settle. 10) Read the percent by volume of the sand from the graduation . Results: • • Report the sand contents of the fluid in percent by volume. Report where the fluid was caught. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.2 139 OF 155 0 pH Measurment Equipment Required: • pH paper test strips which permit estimation of pH to 0.5/0.2 units (9) • Glass-electrode pH meter • Buffet solutions according to the indications supplied with the instruments . Procedure: (8) • Using paper test strips: 1) Place a 2cm strip on the indicator paper on the surface of fluid. 2) Allow it to remain until the fluid has wetted the surface of the paper (+/-30"). 3) Compare the colour standards provided on the side of the strip with the test strip. • Glass-electrode pH meter. 1) Make the necessary adjustment to standardise the meter with the solutions (10) according to the directions supplied with the instrument . 2) Insert the electrode into the fluid contained in a beaker. 3) Stir the fluid around the electrode by rotating the beaker. 4) After the meter reading becomes constant, record the pH . Results: • (8) (9) (10) As for pH determination with paper test strips, record the fluid pH to the nearest 0.2/0.5 units. • As for pH determination with glass-electrode pH-meter, record pH to the nearest 0.1 unit. The paper strip method may not be reliable if salt concentration of the sample is high. The electrometric method is subject to error in solutions containing high concentrations of sodium ions, unless a special glass electrode is used. Suitable correction factors must be applied. For accurate pH readings, the test fluid, buffet solutions and reference electrode must all be at the same temperature. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.3 140 OF 155 0 Methylene Blue Capacity Determination Equipment Required: • • • • • • • Reagents: 1cc syringe. 250cc Erlenmeyer flask. 1cc Serological (graduated) pipette. 50cc graduated cylinder. Glass stirring rod. Hot plate. Paper filter, Whatman No. 1 or equivalent, 11cm in diameter . • Methylene blue solution, 1cc = 0.01 milli-equivalents. • Hydrogen peroxide, 3% solution. • Sulphuric acid, 5N . Procedures: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) Place 1cc of fluid or more (or suitable volume to require 10cc of blue methylene) in the Erlenmeyer flask. Add 15cc of Hydrogen peroxide. Add 0.5cc of sulphuric acid. Stir. Boil for 10mins. Add blue methylene solution. After each addition of 0.5cc, swirl the content for about 30secs. Remove one drop of fluid with the glass stirring rod and place it on the filter paper. The end point is reached when the dye appears as a blue ring surrounding the dyed solids placed on the filter paper. When the situation as described in step 8 occurs, shake the flask for an additional 2mins and repeat step 7. If the ring is again evident, the end point has been reached. If the ring does not appear, repeat steps 6 and 7. Continue shaking the flask for 2mins until a drop shows the blue tint. Record the number of cc of blue used to reach the end step . Results: Cation exchange capacity (CEC) MBT (Bentonite equivalent) in lbs/bbl MBT (Bentonite equivalent) in kg/m 3 = cc of methylene/cc of fluid = CEC X 5 = CEC X 14.25 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.4 141 OF 155 0 Chloride Content Determination Equipment Required: • • • • Reagents: 1cc pipette. 1cc serological (graduated) pipette. 100-150cc beaker (or a white vessel). Glass stirring rod . • • • • Procedure: Silver nitrate solution with known titration. Potassium chromate indicator solution. Sulphuric acid: N/50. Phenolphthalein indicator solutions . 1) 2) 3) 4) 5) 6) 7) 8) Place 1cc (or more) of filtrate into the beaker. Add 2 or 3 drops of phenolphthalein. If the indicator turns pink, add sulphuric acid drop by drop until the colour is discharged. dilute with 25-50cc of distilled water. Add 5-10 drops of potassium chromate. Titrate with the addition of silver nitrate until colour changes from yellow to orange/red and persists for 30secs. Record the number of cc of silver nitrate required to reach the end point. If over 10cc of silver nitrate are required to reach the end point, repeat the test with a smaller sample of filtrate . Results: Chloride gr/l = NaCl gr/l = (11) cc AgNO3 (normality of solutions) 35.453 /(cc of filtrate) (12) cc AgNO3 (Normality of solution) 58.443 /(cc of filtrate) Solutions and Conversion Factors: Concentration of AgNO3 commonly required: (11) (12) • 0.1N Chlorides (Cl-) gr/l Salt (NaCl) gr/l = = (cc AgO3 x 3.545) / (cc of filtrate) (cc AgNO3 x 5.844) / (cc of filtrate) • 0.282N Chlorides (Cl-) gr/l Salt (NaCl) gr/l = = 10 x cc AgNO3 / (cc of filtrate) 10 x cc AgNO3 x 1.65 / (cc of filtrate) • 0.0282 N Chlorides (Cl-) gr/l Salt (NaCl) gr/L = = cc AgNO3 / (cc of filtrate) cc AgNO3 x 1.65 / (cc of filtrate) PM Cl PM Cl = = PE Cl PE Cl = = 35.45 58.443 ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.5 142 OF 155 0 Calcium Hardness Determination Equipment Required: • • • • • • • Reagents: • • • • • • 1cc pipette 1cc graduated pipette 1cc serological (graduated) pipette 100-150cc beaker Glass stirring rod *Two 10cc graduated pipettes *Hot plate 0.01 Molar EDTA solution Buffer solution, pH 10 Hardness indicator (Black Eriochrome T or similar) (13) Sodium Hypochlorite, solution at 5.25% (14) *Galcial acetic acid *pH paper strip (15 ) * equipment and reagents required if filtrate is coloured Procedure: 1) 2) 3) 4) 5) Place 1 cc (or more) of filtrate into the beaker Dilute to 30-40 cc with distilled water Reach pH 10 with buffet solutions Add an adequate quantity of indicator Titrate with EDTA until colour changes from pink-red to light blue-blue. Procedure for Filtrate Coloured 1) 2) 3) 4) 5) 6) 7) (16) : Place 1cc of filtrate into the beaker. Add 10cc of sodium ipochlorite and mix. Add 1cc of acetic acid and mix. Boil for 5mins. Maintain the volume by adding distilled water. Verify if hypochlorite is totally discharged with the pH paper strip. If the paper strip becomes white, boil for longer. Cool the solution. Continue as indicated from step 3 in the normal procedure . Results: Total hardness (gr/l Ca++) (13) (14) (15) (16) = cc 0.01 M EDTA x 0.4/cc of filtrate. In the same cases, ipochlorite can be contaminated by calcium, verify. Avoid all contact with your skin. It is used only if coloured filtrate does not allow the evaluation of colour change. The analysis must be carried out in a well ventilated placed. Do not breathe in vapours. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.6 143 OF 155 0 Calcium And Magnesium Determination Equipment Required: • • • • • Reagents: 1cc pipette 5 cc graduated pipette 100-150cc beaker Glass stirring rod 10cc serological (graduated) pipette • 0.01 Molar EDTA solution • Buffer solution: pH 10 • NaOH drops or solution • Total hardness indicator (Black Eriochrome T or similar ) Procedure for Determining Calcium: 1) 2) 3) 4) 5) 6) 7) 8) Determine the total hardness as described in the related procedure. Record as ‘a’ the number of cc required. Place a volume of filtrate identical to that required for determining the total (17) hardness . Dilute to 30-40cc with distilled water. Increase pH to 12 by using NaOH. Add the calcium indicator (with calcine or calver II). Titrate with 0.01 M EDTA until colour changes from green to pink-brown in case of calcine, otherwise from pink to blue in case of Calver II. Record as ‘b’ the number of cc required . Results: (17) ‘b’ = cc of EDTA required for calcium Calcium (gr/l Ca++) = ‘b’ x 0.04/cc of filtrate ‘a’ -’b’ = cc of EDTA required for magnesium Magnesium (gr/l Mg++) = ‘a’ - ‘b’ x 0.243/cc of filtrate Also in this case, coloured filtrates may be applied. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.7 144 OF 155 0 Alcalinity, Excess Lime, Pf, Mf, Pm Measurment Equipment Required: • • • • • • Reagents: 100-150cc pottery or plastic vessel 1cc pipette 2cc syringe 10cc graduated pipette Glass stirring rod 10 cc serological (graduated) pipette • Sulphuric acid, N/50 (0.02 N) • Phenolphthalein indicator solution (18) • Methyl orange (or bromocresol blue) indicator solution Procedure: • Pf 1) 2) 3) 4) • Mf 1) 2) 3) • Pm 1) 2) 3) 4) 5) Interpretation: • • (18) (19) (20) Place 1cc of filtrate into the vessel. Add 2-3 drops of phenolphthalein solution. If the indicator turns red, add sulphuric acid until the colour disappears (pH 8.3). Report as Pf the number of cc of N/50 sulphuric acid required. To the sample which has been titrate to the Pf end point, add 2-3 drops of methyl orange (or bromocresol blue). Titrate with N/50 sulphuric acid until colour changes (pH 4.3) from yellow to pink with methyl orange or from violet to yellow with bromocresol blue. Report as Mf the total of cc N/50 sulphuric acid required to reach phenolphthalein (Pf) end point, and methyl orange (Mf) end point. Place a syringe of 1cc of fluid into the vessel. Dilute the sample with 25-50cc of distilled water. Add 4-5 drops of phenolphthalein. If sample turns red, titrate by adding N/50 sulphuric acid until the colour disappears (Ph 8.3). Report as Pf the number of cc N/50 sulphuric acid required . (19) Alkalinity Pf = 0 2Pf < Mf 2Pf = Mf 2Pf > Mf Pf = Mf Excess lime: mg/l of OH 0 0 0 340 (2Pf - Mf) 340Mf CO3 HCO3 0 1220Pf 1200Pf 1200 (Mf-Pf) 0 3 kg/m lbs/bbl = = 1220 Mf 1220 (Mf-2Pf) 0 0 0 0.742 x (Pm - Fw x PF) 0.26 X (Pm - Fw x PF) (20) It is required for deeply coloured filtrates and the colour will change from violet to yellow. Quantity can be measured with Garret Gas train. Fw represents the liquid fraction measured with a retort. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.8 145 OF 155 0 Excess Gypsum Measurment Equipment Required: • • • • • • Reagents: 1cc pipette 5 cc graduated pipette 100-150cc beaker Calibrated floating-ball or graduated cylinder: 250 cc Glass stirring rod 10cc serological (graduated) pipette • 0.01 Molar EDTA solution • NaOH drops or solution • Calcium indicator (with calcine or calver II ) Procedures: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) Results: (21) Place 5cc of filtrate into the ball, dilute to 250cc with distilled water. Mix the solution for 15mins. Filtrate with an API standard filter press. Collect only clear filtrate. Place 10cc of filtrate obtained into the beaker. Increase pH to 12 by adding NaOH. Add calcium indicator (with calcine or calver II). Titrate with 0.01 M EDTA until colour changes from green to pink brown in case of calcine, or from pink to blue in case of calver II. Record the volume of EDTA required as ’Vt’. Place 1cc of filtrate into the vessel. Dilute with 30-40cc of distilled water. Increase pH to 12 by adding NaOH. Add calcium indicator (with calcine or calver II). Titrate with 0.01 M EDTA until colour changes. Record as ‘Vf’ the number of cc required . • Total gypsum (lbs/bbl) 3 (kg/m ) = = 2.38 x (Vt) 6.78 x (Vt) • Excess gypsum (lbs/bbl) (kg/m3) = = 2.38 x (Vt) - 0.48 x (Vf x Fw) 6.78 x (Vt) - 1.37 x (Vf x Fw) Fw represents the liquid fraction measured with a retort. (21) ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.9 146 OF 155 0 Semiquantitative Determination Of Sulphurs (Hatch Test) Equipment Required: • • • • Reagents: The apparatus consists of a sample chamber provided with a holed cap for positioning the lead acetate paper disks Lead acetate paper disks 25cc graduated cylinder 5cc graduated syringe. • Sulphuric acid, N/10 • Alkaseltzer (or sodium bicarbonate) • Defoamer. Procedures: 1) 2) 3) 4) 5) 6) 7) 8) 9) (24) Using the syringe take away 2.5cc of fluid filtrate . Place the sample into the chamber by diluting with 22.5cc of fresh water. Position a lead acetate paper disk on the top cap of the chamber. Wet the chamber walls with a film of defoamer. Add 1cc of N/10 sulphuric acid. (25) Place a tablet of Alkaseltzer (or a bit of sodium bicarbonate ). Screw the cap containing the lead acetate paper disk. Allow the tablet to be completely dissolved. Compare the colours of lead acetate paper disk with the hatch colour standards. If (25) colours are too dark, the test must be repeated with a diluted sample . Results: • (22) (23) (24) (25) Results are compared against the hatch paper and be multiplied by 10. Values are in mg/l of H2S. Garret gas train can also be applied for quantitative evaluation. Complete gas kits are available. Soluble sulphurs are determined with filtrate analysis, while total sulphurs with fluid analysis. Coloration is altered if cement is present in fluid. In this case the test may result positive even in absence of H2S. Calculations of the concentration must be carried out on the dilutions made. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.2.10 147 OF 155 0 Fluid Corrosivity Analysis FLUID CORROSIVITY ANALYSIS EQUIPMENT • • Corrosion rings pre-weight 4.5” (AISI 4140) Drill string PROCEDURE • • • • • • Insert a corrosion ring into the tool joint closest to the drill bit. Insert rings at halfway and at the top end of the drill string. To keep in situ at least 40 hrs and max. of 10 days. Recover the test pieces, dry them off with a cloth. Notice the original weight and serial number. For each corrosion ring, record : 1) 2) 3) 4) 5) 6) Phase and depth of the ring. Seria number and original weight. Date and time of installation in the string Date and time of recovery Mud type, pH, Temperature in/out, flow rate. Description of any treatment with corrosion inhibitors. Send the test pieces to and the report data to: Eni-Agip/Corm RESULT • Speed corrosion lbs/ft3/year mm/year Interpretation <1 <0.6 Low 1-2 0.6 - 1.2 Moderate 2-5 1.2 - 3.1 High >5 > 3.1 Severe ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 148 OF 155 REVISION STAP -P-1-M-6160 10.3 OIL BASED FLUIDS 10.3.1 Electrical Stability Determination 0 Equipment Required: • • • • Procedure: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) Electrical stability meter, 0-200 volt range, optimum operating frequency of 330-350 hertz at 1500 volts, 61 microamps of current at emulsion break. Electrode probe with space of 1.59mm (0.061 in.) o o 0-150 C (32-220 F) thermometer Heating cup Glass or plastic beaker Place a sample of the filtrated fluid from the screen of the marsh funnel into the heating cup. o o Heat sample at 50 C (120 F). Put the sample into a plastic or glass container. Position the electrode probe into the fluid sample. Stir the sample with electrode probe for 15-30secs. Be sure that the electrode probe is completely covered by the sample. It must not touch the bottom or sides of the container. Push test button and start from zero by rotating the PO tentsionmeter clockwise with increments of 100-200 v/sec. (Most models start up automatically.) Record the ES value displayed on the readout device (which is lit at the passage of current). Record the reading and reset potentiometer. Clean the electrode probe with a tissue paper. Repeat test and evaluate accuracy. Re-stir the sample for 30secs and repeat from step 4 to step 9 . Results: (27) Electrical stability = 2 (reading of potentiometer) . (27) Some emulsion testers, i.e. Bariod’s testers, provide the value of electrical stability directionally. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.3.2 149 OF 155 0 Fluid Alkalinity Determination Equipment: • • • • Reagents: Half litre glass jar with lid. 5cc syringe. 5cc graduated pipette. Magnetic stirrer with 38mm stirring bar (1.5in) . • • • • Procedure: Xilene/Hysopropanole mixture: 50/50. Distilled water. Phenolphthalein. Sulphuric acid: 0.1 regular (N/10) . 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) Add 100cc xilene/hysopropanole mixture to half litre jar. Add 2cc fluid with the syringe. Swirl the mixture until it is homogenous. Add 200cc distilled water. Add 15 drops of phenolphthalein. Slowly titrate with 0.1 N sulphuric acid, while stirring rapidly with magnetic stirrer. Titrate until red colour just disappears for 1min. Let the sample stand for 5mins, if no red colour re-appears, the end point has been reached. If colour reappears, titrate until it disappears again. Repeat steps 6,7,8. If a third titration is necessary, call the total value of acid the end point, even if the colour re-appears a fourth time . Results: Fluid Alkalinity: Pom = cc 0.1N sulphuric acid/cc fluid sample. Pom = cc 0.1N sulphuric acid/2. Excess Lime: lbs/bbl kg/m 3 = 1.3 Pom. = 3.7 Pom. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.3.3 150 OF 155 0 Fluid Chloride Determination Equipment Required: • • • • • Reagents: Half litre glass jar with lid. 5cc syringe. 5cc graduated pipette. 10cc graduated pipette. Magnetic stirrer with 38mm stirring bar (1.5in) . • • • • • • Procedure: Xilene/Hysopropanole mixture, 50/50. Distilled water. Phenolphthalein. Sulphuric acid: 0.1 regular (N/10). Potassium chromate indicator. 0.282N silver nitrate . 1) 2) 3) 4) 5) Lead the alkaline test as indicated in the previous form. Be sure acqueous solution pH is less than 7 by adding 1-2 drops of N/10 sulphuric acid. (28) Add 10 to 15 drops of potassium chromate indicator . (29) While stirring rapidly, slowly titrate with silver nitrate . When the pink salmon colour stabilises for at least 1min, then the end point has been reached . Results: Fluid chloride (mg/l) Whole fluid chloride (mg/l) (28) (29) (30) (31) = = (30) 1000 (cc AgNO3 * PM Cl-)/cc fluid sample required. (31) 10000 (cc AgNO3 0.282N )/2. A further addition of potassium chromate may be required. Rapid stirring is required. It may be necessary, however that the stirring is stopped to allow separation of the two phases to occur. Pm Cl = PE Cl = 35.45. The normal 0.0282 N reagent is calculated as follows: 1cc AgNO3 equals 10g/l Cl. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 10.3.4 151 OF 155 0 Calcium Determination Equipment Required: • • • • • Reagents: Half litre glass jar with lid; 5cc syringe 5cc graduated pipette 10cc graduated pipette Magnetic stirrer with 38mm stirring bar (1.5in ) • • • • • Procedure: Xilene/Hysopropanole mixture, 50%/50% Distilled water 1N hydroxide sodium (NaOH) 1N Calcium indicator (Calver II) (32 ) 0.1M EDTA 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) Results: Add 100cc of 50/50 xilene/hysopropanol mixture. Add 2cc of fluid with syringe. Shake vigorously, until the mixture is homogeneous. Add 200cc distilled water. Add 3cc 1N NaOH. Add 0.1 - 0.25gr calcium indicator (Calver II). Shake vigorously for 2mins. Let the sample stand to allow the separation of the two phases to occur. If a reddish colour appears in the aqueous phase, calcium is present. Place the jar on the magnetic stirrer and drop in the stir bar. Titrate with 0.1 M EDTA. When the colour changes to blue-green, the end point has been reached. Record the number of cc of 0.1M EDTA required . Fluid calcium (mg/l) sample Whole fluid calcium (mg/l) (32) = 1000 (cc EDTA * Normal EDTA PMCa++)/cc of fluid = 1000 (cc EDTA * 0.1 40/2cc = 4000 (cc EDTA) 2cc This EDTA solution is ten times more concentrated than the solution required for water based fluids. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 152 OF 155 REVISION STAP -P-1-M-6160 0 APPENDIX A - DRILLING FLUID CODING SYSTEM This coding system describes the Eni-Agip drilling fluid coding system currently in use and how the system can be used for further developments of drilling fluids. A.1. CODE GROUPS There are three groups in the system: 1 • • • 2 3 The first grouping represents the base fluid, such as fresh water, sea water, diesel, etc. The base fluid must be included in the full code. The second grouping represents the base fluid system, such as lignosulfonate, gels, polymers, invert emulsion, etc. The base system again must be included. The third grouping describes the base system more precisely by providing further information: i.e. the water/oil ratio in an invert emulsion, the type of salt in a brine and underlining the specific treatment, such as addition of polymers, soltex, lignosulfonates. The third group is included only if relevant information is applicable. If there is one or more special treatments, only the most significant of these will be included. For example, DS-IE 80 signifies a diesel base, invert emulsion drilling fluid, with a WO ratio of 80/20. If this drilling fluid is relaxed, the code would be DS-IE RF, as 'Relaxed Fluid' is to be considered a more significant characteristic than the W/O ratio. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 A.2. 153 OF 155 0 EXAMPLE CODING Consider the development of a drilling fluid, as follows: 1) The code for sea water fluid with prehydrated bentonite is: SW 2) During drilling, if the fluid is treated with light additions of lignosulfonate, its code will be: SW 3) GE LS Again during drilling, the addition of lignosulfonate will characterise the fluid further and the code will be: SW 4) GE LS Finally, if lubricants are added, the code will be: SW GE LU ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division 154 OF 155 REVISION STAP -P-1-M-6160 0 APPENDIX B - ABBREVIATIONS B.1. AR FLUID CODE ABBREVIATIONS - 1 2 3 Base Fluid Base System Specific Treatment Air AR - Air (- -) - Non Specific FW - Fresh Water AT - Aerated CA - Calcium Carbonate SW - Sea Water BR - Brine CB - Calcium Bromide BW - Brine Water CL - Chromelignin CC - Calcium Chloride DS Diesel CT - Cationic Polymers CL - Chromelignin - LT - Low Toxicity Oil DE - Modified Tannins (Desco) KA - Potassium Acetate EB - Ester DF - Drilling Fluid KB - Potassium Base (KOH) OF - Poltolefine GE - Bentonite-Base KC - Potassium Chloride UT - Olio Ultra LT GG - Guar Gum KF - Potassium Formiate GL - Glycol-Base GL - Glycol-Base GY - Gypsum-Base LI - Lime HT - High Temperature LS - Lignosulfonate IE - Invert Emulsion LU - Lubricants K2 - Potassium Carbonate NC - Sodium Chloride KA - Potassium Acetate NB - Sodium Bromide KC - Potassium Chloride PA - Polyanionic Pol.(PAC) KF - Potassium Formiate PN - Na Polyacrylates LI - Lime-Base PC - PHPA LS - Lignosulfonate-Base PK - Agipak (K-CMC/PAC) LW - Low-Solids PO - Generic Polymers (CMC) - NOTE: MM - Mud-Misting RF MR - Morex-Base RM - Rheology Modifiers Relaxed Filtrate OB - Oil Base RX - Ht Pol. Mixtures PA - Polyanionic Pol.(PAC) SX - Soltex PC - PHPA TA - Tannins PK - Agipak (K-PAC, K-CMC) XC - XCD Polymer PO - Generic Polymers (CMC) VB - Viscosity Base ZB - Zinc Bromide QU - Quebracho-Base SF - Foam-Base SS - Salt Saturated (NaCl) XC - XCD Polymer The oil/water ratio of a fluid with an oil numeric value, such as O/W = 70/30, will be expressed only by the first ratio, i.e. 70, omitting the later 30 ratio. ARPO IDENTIFICATION CODE PAGE ENI S.p.A. Agip Division REVISION STAP -P-1-M-6160 B.2. OTHER ABBREVIATIONS AC - Antiscale AF - Antifoam B - Bactericide C - Chelant CC - Diesel CI - Low Toxicity Oil E - Ester F - Poltolefine FP - Olio Ultra LT FR - Filtrate Reducer LC - Loss Circulation Material LU - Lubricant P - Primary pH - pH Control S - Secondary S - Solvent SA - Suspension Agent SH - Shale Stabiliser SU - Surfactant TH - Thinner TR - Tracer TS - Temperature Stability Agent V - Viscofier W - Weighting Material 155 OF 155 0