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AMERICAN NATIONAL STANDARD
ANSI/ASSE Z359.1-2007
Safety Requirements for Personal Fall Arrest
Systems, Subsystems and Components
Part of the Fall Protection Code
VErSIoN
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AMERICAN SOCIETY OF
SAFETY ENGINEERS
The information and materials contained in this publication have been developed from sources believed to be
reliable. However, the American Society of Safety Engineers (ASSE) as secretariat of the ANSI accredited
Z359 Committee or individual committee members accept no legal responsibility for the correctness or completeness of this material or its application to specific factual situations. By publication of this standard, ASSE
or the Z359 Committee does not ensure that adherence to these recommendations will protect the safety or
health of any persons, or preserve property
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ANSI®
ANSI/ASSE Z359.1 – 2007
American National Standard
Safety Requirements for
Personal Fall Arrest Systems,
Subsystems, and Components
Secretariat
American Society of Safety Engineers
1800 East Oakton Street
Des Plaines, Illinois 60018-2187
Approved May 31, 2007
Effective Date: November 24, 2007
American National Standards Institute, Inc.
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American
National
Standard
Approval of an American National Standard requires verification by ANSI that the requirements for due process, consensus, and other criteria for approval have been met by the
standards developer. Consensus is established when, in the judgment of the ANSI Board
of Standards Review, substantial agreement has been reached by directly and materially
affected interests. Substantial agreement means much more than a simple majority, but
not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. The use of American
National Standards is completely voluntary; their existence does not in any respect preclude anyone, whether he/she has approved the standards or not, from manufacturing,
marketing, purchasing, or using products, processes, or procedures not conforming to the
standards. The American National Standards Institute does not develop standards and
will in no circumstance give an interpretation of any American National Standard. Moreover, no person shall have the right or authority to issue an interpretation of an American
National Standard in the name of the American National Standards Institute. Requests for
interpretation should be addressed to the secretariat or sponsor whose name appears on
the title page of this standard.
Caution Notice: This American National Standard may be revised or withdrawn at any
time. The procedures of the American National Standards Institute require that action be
taken periodically to reaffirm, revise, or withdraw this standard. Purchasers of American
National Standards may receive current information on all standards by calling or writing
the American National Standards Institute.
Published September, 2007 by
American Society of Safety Engineers
1800 East Oakton Street
Des Plaines, Illinois 60018-2187
(847) 699-2929 • www.asse.org
Copyright ©2007 by American Society of Safety Engineers
All Rights Reserved.
No part of this publication may be reproduced
in any form, in an electronic retrieval system or
otherwise, without the prior written permission
of the publisher.
Printed in the United States of America
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Foreword
(This Foreword is not a part of American National Standard Z359.1-2007.)
This standard, national in scope, was developed by an Accredited Standards Committee functioning under
the procedures of the American National Standards Institute, with the American Society of Safety Engineers
(ASSE) as secretariat.
It is intended that every employer whose operations fall within the scope and purpose of the standard will
adopt the guidelines and requirements detailed in this standard.
The need for this standards activity grew out of the continuing development of a series of fall protection related standards. The focus is to tie the elements of those standards together and provide the tools with which
employers may develop the programs that incorporate those elements. This standard also brings together
the administrative requirements of those fall protection standards. It should be noted, as in all Z359-series
standards, that this standard applies to all occupational and non-occupational activities except those in SIC
Division C (construction). It also is not intended to apply to sports activities such as mountaineering.
Neither the standards committee, nor the secretariat, states that this standard is perfect or in its ultimate
form. It is recognized that new developments are to be expected, and that revisions of the standard will
be necessary as the state-of-the-art progresses and further experience is gained. It is felt, however, that
uniform guidelines for fall protection programs are very much needed and that the standard in its present
form provides for the minimum criteria necessary to develop and implement a comprehensive managed fall
protection program.
The Z359 Committee acknowledges the critical role of design in influencing the use of proper fall protection
equipment. Designs which eliminate fall hazards through the proper application of the hierarchy of safety
controls are the preferred method for fall protection. Design deficiencies often increase the risk for employees who may be exposed to fall hazards: examples are (1) lack of rail systems to prevent falls from machines,
equipment and structures; (2) failure to provide engineered anchorages where use of personal fall arrest
systems are anticipated; (3) no provision for safe access to elevated work areas; (4) installation of machines
or equipment at heights, rather than floor/ground level to preclude access to elevated areas; (5) failure to plan
for the use of travel restriction or work positioning devices. To that end, this series of standards also provides
guidance for design considerations for new buildings and facilities.
Basic fall safety principles have been incorporated into these standards, including hazard survey, hazard
elimination and control, and education and training. The primary intent is to ensure a proactive approach
to fall protection. However, the reactive process of accident investigation is also addressed to ensure that
adequate attention is given to causation of falls.
The Z359 Committee solicits public input that may suggest the need for revisions to this standard. Such input
should be sent to the Secretariat, ASC Z359, American Society of Safety Engineers, 1800 E. Oakton Street,
Des Plaines, IL 60018-2187.
This standard was developed and approved for submittal to ANSI by the American National Standards Committee on Standards for Fall Protection, Z359. Committee approval of the standard does not necessarily
imply that all committee members voted for its approval. At the time it approved this standard, the Z359
Committee had the following members:
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2ANDALL 7INGFIELD #HAIRMAN
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302!4 n 3OCIETY OF 0ROFESSIONAL 2OPE
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Contents
SECTION .................................................................................................................. PAGE
1. Scope, Purpose, Application, Exceptions, and Interpretations ........................ 8
1.1 Scope ............................................................................................................. 8
1.2 Purpose and Application ............................................................................. 8
1.3 Exceptions .................................................................................................... 8
1.4 Interpretations .............................................................................................. 9
2. Definitions ............................................................................................................... 9
3. Design Requirements ............................................................................................ 9
3.1 System Requirements ................................................................................. 9
3.2 Component and Element Requirements ...................................................10
3.3 Subsystem Requirements .......................................................................... 21
4. Qualification Testing ............................................................................................. 24
4.1 Test Equipment and Test Specimens ....................................................... 24
4.2 System and Subsystem Qualification Testing ......................................... 26
4.3 Component, Constituent, and Element Testing ...................................... 33
4.4 Fall Arrester Connecting Subsystem Qualification Testing ................... 43
5. Marking and Instructions ..................................................................................... 45
5.1 General Marking Requirements ................................................................ 45
5.2 Specific Marking Requirements ................................................................ 45
5.3 General Instruction Requirements ............................................................ 47
5.4 Specific Instruction Requirements ............................................................ 49
6. User Inspection, Maintenance, and Storage of Equipment ............................. 52
6.1 Inspection ..................................................................................................... 52
6.2 Maintenance and Storage .......................................................................... 53
7. Equipment Selection, Rigging, Use, and Training ............................................ 54
7.1 Equipment Selection ................................................................................... 54
7.2 Equipment Rigging and Use ...................................................................... 56
7.3 Training ......................................................................................................... 60
8. References ............................................................................................................ 63
Appendix A ............................................................................................................ 66
Appendix B ............................................................................................................ 67
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Page Intentionally Left Blank.
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ANSI/ASSE Z359.1-2007 American National Standard
STANDARD REQUIREMENTS
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
EXPLANATORY INFORMATION
(Not part of American National Standard Z359.1)
1. SCOPE, PURPOSE, APPLICATION, EXCEPTIONS, AND INTERPRETATIONS
1.1 Scope. This standard establishes requirements
for the performance, design, marking, qualification,
instruction, training, inspection, use, maintenance,
and removal from service of connectors, full body
harnesses, lanyards, energy absorbers, anchorage
connectors, fall arresters, vertical lifelines, and selfretracting lanyards comprising personal fall arrest
systems for users within the capacity range of 130
to 310 pounds (59 to 140 kg).
E1.1 See Figures 1 through 29 for illustrations of
the equipment covered by this standard. Equipment used in personal fall arrest systems is commonly referred to as “personal protective equipment” (PPE) in the literature of the safety field. Also
see ANSI/ASSE Z359.0 for definition of “Capacity”.
The manufacturer should apply a quality assurance
system such as ANSI/ASQC Q94-1987. See reference 8.6.1.
1.2 Purpose and Application.
1.2.1 This standard addresses only personal fall arrest systems (PFAS) incorporating full
body harnesses. Whenever the term “system”
is used in the standard it refers to a personal fall
arrest system.
E1.2.1 See Appendix A for explanation of acronyms
used within this standard.
1.2.2 This standard addresses equipment used in
occupations requiring personal protection against
falls from heights and applies to the manufacturers, distributors, purchasers, and users of
such equipment.
E1.2.2 This is a voluntary consensus standard. The
legal requirements for protection against falls from
heights are established by applicable regulatory
bodies governing occupational safety.
1.2.3 Body belts, window cleaner belts, chest-waist
harnesses, and chest harnesses, even when referred to as body supports, are not addressed by
the provisions of this fall arrest standard.
E1.2.3 For definitions of window cleaner belts, see
reference 8.7.1.
1.2.4 Before any equipment shall bear the marking
Z359.1 or be represented in any way as being in
compliance with this standard, all requirements of
this standard shall be met.
1.3 Exceptions.
E1.3.1 See reference 8.1.1 for definition of SIC Division C.
1.3.2 Although personal fall arrest systems incorporating horizontal lifelines (as well as personal
protective systems for climbing, man riding, travel
E1.3.2 See 3.1.4.
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1.3.1 The requirements of this standard do not
address the construction industry (SIC Division
C), window cleaning belts, and sports-related
activities.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
restriction, work positioning, rescue, and evacuation) may suitably incorporate components or subsystems specified herein, those systems (and components and subsystems which are unique to them)
are outside the scope of this standard for personal
fall arrest systems.
1.3.3 Variance from the requirements of this standard are permissible in isolated instances of practical difficulties when applying it at the user level,
but only when it is clearly evident that an equivalent
degree of protection is thereby secured.
1.4 Interpretations. Requests for interpretations of
this standard shall be in writing and addressed to
the Secretariat of this standard.
2. DEFINITIONS
Please refer to ANSI/ASSE Z359.0, Definitions and
Nomenclature Used for Fall Protection and Fall Arrest, for definitions of terms used in this standard.
3. REQUIREMENTS
3.1 System Requirements.
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E3.1.1 When evaluating an anchorage, both the direction and magnitude of applied forces should be
considered.
3.1.2 When subjected to tests contained in 4.2,
a personal fall arrest system in which a full body
harness is used shall produce a maximum arrest
force (MAF) of not more than 1,800 pounds (8.0kN)
and shall bring the fall to a complete stop with a
deceleration distance of not more than 42 inches
(1,067mm). In suspension, after the fall is arrested,
the angle at rest which the vertical center line of the
test torso makes with the vertical shall not exceed
30 degrees.
E3.1.2 See Figures 4 and 20. The 1,800-pound
(8.0kN) MAF criteria included in this standard is
based on the following considerations. In the mid1970’s medical information developed in France
confirmed earlier United States research, which observed that approximately 2,700 pounds (12kN) is
the threshold of significant injury incidence for physically fit individuals subjected to drop impacts when
wearing harnesses. The French arbitrarily halved
the above force and established 1,350 pounds
(6kN) as their national standard for MAF in PFAS.
Canada’s Ontario Ministry of Labor reviewed this
information and elected to establish 1,800 pounds
(8kN) for MAF. This MAF has been in effect since
1979 in the Ontario Provincial standard. Since that
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3.1.1 A personal fall arrest system (PFAS) shall be
used only if attached to an anchorage or anchorage
with anchorage connector, which complies with the
requirements of this standard. Unless in conformance with 3.2.5.2, a single anchorage connector
shall not be part of more than one PFAS.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
time, there have been no reported deaths or serious
injuries associated with the arresting of accidental
falls of individuals. In addition, ISO/TC94/SC4, in
working drafts, has established the 1,800 pounds
(8kN) limit on MAF On the basis of this information,
1,800 pounds (8kN) is considered the appropriate
MAF for inclusion in this standard where harnesses
are to be used in arresting falls.
3.1.3 Elements and components used in personal
fall arrest systems, subsystems, and components
bearing the Z359.1 mark shall meet the element
requirements set forth in 3.2. Subsystems used in
PFAS bearing the Z359.1 mark shall meet the additional requirements of 3.3.
3.1.4 A PFAS, which incorporates a horizontal lifeline (outside the scope of this standard) shall be
evaluated in accordance with acceptable engineering practice to determine that such system will perform as intended.
E3.1.4 See 1.3.2. It is recommended that such engineering evaluations be certified before system
use and that the certification extend to all parts of
the PFAS. See ANSI/ASSE Z359.0 for definition of
“Personal Fall Arrest System (PFAS)”.
3.2 Component and Element Requirements.
3.2.1 Connector (Hardware) Components and
Elements.
3.2.1.1 Materials and Processes. Materials used
in the construction of connectors (hardware) shall
be high tensile alloy steel produced by forging,
stamping, forming, or machining. Materials other
than high tensile alloy steel and processes other
than those stated herein are permitted for connectors (hardware) only when it can be demonstrated
by testing that all requirements of this standard are
met and, additionally, that the durability, reliability,
and other properties pertinent to the intended uses
have been evaluated and determined suitable by
testing. Any restrictions on the use of such connectors (hardware) shall be marked on the connectors
(hardware) or components, subsystems, and systems of which they are an integral part. Heat treatment, when performed on connector (hardware)
components or elements thereof, shall be done in
accordance with reference 8.2.1. The hardness of
high tensile alloy steel connector (hardware) elements shall be in the range from 35 to 42 measured
on the Rockwell C scale.
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E3.2.1.1 See reference 8.4.5.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
3.2.1.2 Surface Finish of Hardware. The finish of
all hardware shall be clean and free of scale, rust,
and deposits of foreign matter. All hardware shall
be capable of withstanding a minimum salt spray
test of 48 hours when tested in accordance with reference 8.4.1. The presence of red rust visible to the
unaided eye or other evidence of corrosion of the
base metal shall constitute failure of the salt spray
test. Post-test presence of white scale on hardware
surfaces is permitted. Surfaces, which may come
in contact with tearable materials, shall be free of
burrs, pits, sharp edges, or rough surfaces.
3.2.1.3 All hardware shall be new and in unused
condition when incorporated into assemblies and
initially put into use.
3.2.1.4 Snaphooks and carabiners shall be self-closing and self-locking and shall be capable of being
opened only by at least two consecutive deliberate
actions. When tested in accordance with 4.3.1.1.1,
snaphooks and carabiners shall be capable of withstanding a 5,000-pound (22.2kN) tensile load without breaking or distortion sufficient to release the
gate. When tested in accordance with 4.3.1.1.2, the
gate of a snaphook or carabiner shall be capable
of withstanding a minimum load of 3,600 pounds
(16kN) without the gate separating from the nose
of the snaphook or carabiner body by more than
0.125 inches (3.1mm). When tested in accordance
with 4.3.1.1.3, the gate of the snaphook or carabiner shall be capable of withstanding a minimum
side load of 3,600 pounds (16kN) applied to a point
midway between the nose and gate hinge without breaking, permanent deformation greater than
0.125 inches (3.1mm), or separating from the nose
of the snaphook or carabiner body by more than
0.125 inches (3.1mm). When tested in accordance
with 4.3.1.1.4, the gate of the snaphook or carabiner
shall be capable of withstanding a minimum minor
axis load of 3,600 pounds (16kN) applied to a point
midway between the nose and gate hinge without
breaking or distortion sufficient to release the gate.
Testing in the minor axis is not required for carabiners or snaphooks which are designed with a permanent, captive eye.
3.2.1.5 When tested in accordance with 4.3.1.2,
D-Rings, O-Rings, and Oval Rings shall be capa-
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See Figures 1k, 1l, 1m, and 1n for examples of snaphooks with permanent, captive eye. Also, Figure 1q
is an example of a carabiner without captive eye.
E3.2.1.5 See Figures 1a, 1b, 1c, 1g and 24.
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E3.2.1.4 See definitions of snaphooks and carabiners in ANSI/ASSE Z359.0, and see Figures 1q and
1n for illustrations of carabiner and snaphook nomenclature and function. Also see Figures 21, 22,
and 23 for illustrations of tests.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
ble of withstanding a tensile load of 5,000 pounds
(22.2kN) without breaking.
3.2.1.6 When tested in accordance with 4.3.1.3,
buckles, oval rings used as adjusters, and other
adjusters shall be capable of withstanding a minimum tensile load of 4,000 pounds (17.8kN) without
breaking.
E3.2.1.6 See Figure 25.
3.2.1.7 All snaphooks, carabiners, D-Rings and
O-Rings shall be subjected to proof load testing
to 3,600 pounds (16kN) in accordance with 4.3.2.
Failure shall be cracking, breaking, or permanent
deformation visible to the unaided eye.
3.2.2 Full Body Harness Component.
3.2.2.1 Materials and Construction. Harness
materials and construction shall be of a type that
will result in a finished product capable of meeting
all requirements of 3.2.2 and applicable tests set
forth in Section 4.
E3.2.2.2 Straps should be protected from concentrated wear at all interfaces with load-bearing connector elements.
3.2.2.3 Thread and Stitching. Lock stitching shall
be used at all sewn strap joints. Thread shall be
of virgin synthetic material having strength, aging,
abrasion resistance, and heat resistance characteristics equivalent or superior to polyamides. Thread
shall be of the same type as the webbing and shall
be of contrasting color to facilitate inspection.
E3.2.2.3 See Figure 16. Sewn joints should: (a) be
in accordance with reference 8.3.4, and (b) be back
sewn no less than 0.08 inches (2mm) from the webbing edges.
3.2.2.4 The harness shall provide support for the
body across the lower chest, over the shoulders,
and around the thighs when a tensile load is applied to the fall arrest attachment element. The harness, when properly fitted and used, shall prevent
fallout. The fall arrest attachment shall be located
E3.2.2.4a When freely suspended from the fall arrest attachment, the user should be able to maneuver into a seated position in the harness.
E3.2.2.4b When the tensile load is applied to the
harness having frontal attachment element attach-
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3.2.2.2 Straps. Load-bearing straps shall be made
from synthetic materials of continuous filament
yarns made from light and heat resistant fibers having strength, aging, and abrasion resistance characteristics equivalent or superior to polyamides.
Load bearing straps shall have a minimum width
of 1-5/8 inches (41mm) and strap ends shall be finished so as to prevent fraying. When tested in accordance with reference 8.3.1, strap material shall
develop a breaking strength of not less than 5,000
pounds (22.2kN).
ANSI/ASSE Z359.1-2007 American National Standard
at the back (dorsal) position.
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
ment point and properly fitted around the body,
the fall forces will impact the buttocks, around the
thighs, over the shoulders, and the back.
3.2.2.5 When more than one attachment element
exists on a harness, the purpose and limitations of
each element shall be designated by the manufacturer.
3.2.2.5a Harnesses equipped with a front-mounted
attachment element for fall arrest shall be used only
as part of a personal fall arrest system that limits
the maximum free fall distance to two feet (0.6m)
and limits the maximum arrest force to 900 pounds
(4.0kN).
E3.2.2.5a The fall protection frontal attachment element chest location shall be within the sternum
(breastbone) area of the body. The frontal attachment element is intended for the use in rescue,
work position, rope access, and other ANSI/ASSE
Z359.1 recognized applications where the design
of the systems is such that only a limited free fall of
two feet is permitted.
3.2.2.6 The harness, when statically tested in accordance with 4.3.3.1, shall not release the test
torso. Slippage through any adjustable connector shall not exceed one inch (25mm). Buckle and
eyelet type of construction shall not tear a distance
greater than that to the adjacent eyelet.
3.2.2.6a For harnesses equipped with a frontmounted attachment element for fall arrest, test
statically in accordance with 4.3.3.1a. The harness
shall not release the test torso. Slippage through
any adjustable connector shall not exceed one inch
(25mm). Buckle and eyelet type of construction
shall not tear a distance greater than that to the adjacent eyelet.
3.2.2.7 The harness, when dynamically tested in
accordance with 4.3.3.2, shall not release the test
torso. The test torso shall remain suspended for
five minutes after drop testing. No load-bearing element shall break or separate from the body support. The angle at rest measured between the torso
vertical center line and the vertical shall not exceed
30 degrees after the test torso comes to rest.
E3.2.2.7 Breaking of threads does not constitute a
failure according to criteria of this section provided
that the stitched connection remains intact. See
Figure 20.
3.2.2.7a For harnesses equipped with a frontmounted attachment element for fall arrest, test
dynamically in accordance with 4.3.3.2a. The harness shall not release the test torso. The test torso
shall remain suspended for five minutes after drop
testing. No load-bearing element shall break or
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
separate from the body support.
3.2.3 Lanyard Component.
3.2.3.1 Rope and webbing used in the construction
of lanyards shall be made from synthetic materials
of continuous filament yarns made from light and
heat resistant fibers having strength, aging, and
abrasion resistance characteristics equivalent or
superior to polyamides. Ropes and webbing shall
have a minimum breaking strength of 8,500 pounds
(37.8kN) when tested in accordance with reference
8.3.1, 8.3.2, or 8.3.3 as applicable.
3.2.3.2 Formed eye terminations in rope shall be
made in accordance with the rope manufacturer’s
recommendation subject to the following requirements. Eye splices in twisted rope having three or
more strands shall have a minimum of four tucks. A
properly sized thimble shall be part of the formed
eye termination. Knots shall not be used to form
lanyard end terminations. Terminations (including
cut ends) and splices shall be seized, whipped, or
otherwise integrally finished to prevent the termination or splice from unraveling or unsplicing.
E3.2.3.2 It is permissible on adjustable length lanyards to exclude the thimble on the adjustable end
of such lanyards.
3.2.3.3 Stitched eye terminations on strap lanyards
shall be sewn using lock stitches. Thread shall
be of the same material type as the webbing and
shall be of a contrasting color to facilitate inspection. Webbing shall be protected from concentrated
wear at all interfaces with load-bearing connector
elements. Webbing ends shall be seared or otherwise prevented from unraveling.
E3.2.3.3 Sewn joints should: (a) be in accordance
with reference 8.3.4 and (b) be back sewn no less
than 0.08 inches (2mm) from the webbing edge.
3.2.3.4 Wire rope used in the construction of lanyards shall be constructed in accordance with reference 8.3.5.
3.2.3.5 Formed eye terminations of wire rope shall
have a minimum breaking strength of 80% of the
wire rope when tested in accordance with reference 8.4.4. The following methods may be used for
forming eyes in wire rope: (a) spliced eye with one
swaged fitting, or (b) return eye with a minimum of
two swaged fittings. All formed eyes shall incorporate a properly sized thimble.
E3.2.3.5 Wire rope ends should be brazed,
whipped, or should have equivalent finish to prevent unraveling. Brazing should be accomplished
prior to forming the return eye. See Figure 14g.
3.2.3.6 Chain used in the construction of lanyards
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
shall be manufactured in accordance with the requirements for grade 80 set forth in reference 8.4.2.
Minimum nominal chain size shall be 9/32 inches
(7.1mm). Chain fittings (i.e. midlinks, oblong master links, etc.) shall meet or exceed the breaking
strength of the chain size selected. Terminations
shall not be made by knotting or welding of chain
or chain fittings.
3.2.3.7 Lanyards, when statically tested in accordance with 4.3.4.1, shall have a minimum breaking strength of 5,000 pounds (22.2kN). Lanyards,
which incorporate a means for length adjustment,
shall maintain their adjusted length (disregarding elastic stretch) up to a load of 2,000 pounds.
(8.8kN).
3.2.3.7a Lanyards with two integrally connected legs shall have a minimum of 5,000 pounds
(22.2kN) breaking strength when statically tested
in accordance with 4.3.4.1.3.
3.2.3.8 Lanyards, which are intended for use in systems or subsystems without an energy absorber,
shall be tested in accordance with 4.3.4.2. Lanyard
elongation shall not exceed 42 inches (1,067mm)
and maximum arrest force shall not exceed 1,800
pounds (8kN).
3.2.4 Energy Absorber Component (Personal
and Vertical Lifeline).
E3.2.4 Energy absorbers for horizontal lifelines
(EAHLL) are not addressed here because horizontal lifelines are outside the scope of this standard.
See 1.3.2.
3.2.4.1 Rope and webbing used in the construction
of energy absorbers shall be made of virgin synthetic material having strength, aging, abrasion resistance, and heat resistance characteristics equivalent or superior to polyamides.
3.2.4.2 Energy absorbers constructed of rope,
webbing, or wire rope shall have end terminations,
which meet the requirements of 3.2.3.2, 3.2.3.3,
and 3.2.3.5.
3.2.4.3 Energy absorbers shall be designed such
that it is obvious if they have been activated.
3.2.4.4 Energy absorbers, when subjected to a
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15
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
static force of 450 pounds (2kN) in accordance with
4.3.5.1.1, shall not show signs of activation or exhibit permanent elongation greater than two inches
(50.8mm).
3.2.4.5 Energy absorbers, when statically tested in
accordance with 4.3.5.1.2, shall have a minimum
breaking strength of 5,000 pounds (22.2kN).
3.2.4.6 When dynamically tested in accordance
with 4.3.5.2, energy absorbers shall not elongate
more than 42 inches (1,067mm) from their initial
length.
3.2.4.7 When energy absorbers are dynamically
tested in accordance with 4.3.5.2, the maximum
arrest force shall not exceed 900 pounds (4kN).
3.2.5
Anchorage Connector Component.
3.2.5.1 Anchorage connectors shall meet the
strength requirements of the anchorages to which
they are coupled as set forth in 7.2.3. Satisfactory
completion of the qualification testing specified in
4.3.6 shall constitute compliance with this requirement. When tested in accordance with 4.3.6, anchorage connectors shall be capable of withstanding (without breaking) a 5,000-pound (22.2kN) load
multiplied by the maximum number of personal fall
arrest systems that may be attached to the anchorage connector. Connector elements integral to or
part of the anchorage connector shall be capable
of withstanding a 3,600-pound (16kN) load without
cracking, breaking, or permanent deformation visible to the unaided eye.
3.2.5.2 An anchorage connector shall be attached
to no more than one PFAS unless certified for such
purpose. When an anchorage connector is part of
more than one PFAS, the anchorage connector
strengths set forth in 3.2.5.1 shall be multiplied by
the number of PFAS of which it is a part.
E3.2.5.2 See ANSI/ASSE Z359.0.
3.2.5.3 The stability and compatibility of couplings
between anchorage connectors and anchorages
shall be considered in anchorage connector design.
3.2.5.4 The exposure of anchorage connectors
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
to sharp edges, abrasive surfaces, and physical
hazards such as thermal, electrical, and chemical
sources shall be considered in anchorage connector design.
3.2.6 Fall Arrester Component.
3.2.6.1 For the purpose of this standard, fall arresters are classified as follows: Type 1: Fall arresters
designed to be used on a vertical lifeline. Type 2:
Fall arresters designed to be used on a horizontal
lifeline. Type 3: Fall arresters designed to be used
on a lifeline of any orientation.
E3.2.6.1 Type 2 and Type 3 fall arresters are outside the scope of this standard.
3.2.6.2 Connectors used with fall arresters (whether integral, separate components, or elements of
separate components) shall meet the requirements
of 3.2.1. Integral rings or similar openings designed
to accept connectors shall be designed to minimize
potential rollout of a mating connector.
E3.2.6.2 An effort should be made to encourage
compatible connector couplings. See 7.2.2.
3.2.6.3 Fall arresters shall be automatic in their
locking (fall stopping) function. The possibility of
overriding the self-locking feature of the fall arrester
shall be guarded against. Fall arresters, which are
designed to work on vertical lifelines and which rely
solely on the lever principle for locking, shall be designed such that locking will become effective before the lever becomes perpendicular to the lifeline.
Systems incorporating knot type fall arresters are
excluded from this standard.
E3.2.6.3 The intent of guarding against overriding
of the self-locking feature of the fall arrestor during
use is to reduce the possibility that the device may
be deactivated if reflexively grabbed or held during
onset of a fall. Knots are not predictable or testable
over the given lifetime of the lifeline.
3.2.6.4 Type 1 fall arresters that are not bidirectional (could arrest a fall or lock in both directions of
travel) and which could be installed upside down on
the lifeline shall be clearly marked showing proper
orientation of use.
E3.2.6.4 A bidirectional fall arrester is one which
will lock in both directions of travel on a lifeline.
3.2.6.5 Type 1 fall arresters shall be incapable of
unintentional creeping down the lifeline during work
operations at a given elevation.
3.2.6.6 Corrosion protection shall be afforded to
all elements (parts) of the fall arrester to a degree
deemed necessary by a qualified person(s) directly
responsible for the design of the device. Protection
shall at a minimum allow the device to operate as
intended and show no signs of corrosion, which if
left unchecked could result in corrosion-related fail-
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E3.2.6.6 Devices intended for use in specific environments may require special attention to corrosion
protection. Care must be used when combining dissimilar metals to avoid adverse galvanic couples.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
ure of the device after being salt spray (fog) tested
for 48 hours in accordance with the method described in reference 8.4.1. Working parts critical to
the operation of the device shall be fully exposed
during salt spray even if disassembly of the device
is required to do so.
3.2.6.7 Fall arresters shall have an ultimate strength
of not less than 3,600 pounds (16kN).
3.2.7 Vertical Lifeline Component.
E3.2.7 At the time of publication of this standard,
webbing was not generally used as a material of
construction for vertical lifelines and is, therefore,
outside the scope of this standard.
3.2.7.1 Connectors used with vertical lifelines shall
meet the requirements of 3.2.1.
3.2.7.2 Synthetic Rope Lifeline.
3.2.7.2.1 Rope used in vertical lifelines shall be
made of virgin synthetic materials having strength,
aging, abrasion resistance, and heat resistance
characteristics equivalent or superior to polyamides. Synthetic rope shall have an elastic elongation of not more than 22% at a load of 1,800 pounds
(8kN) when tested in accordance with references
8.3.2 or 8.3.3, as applicable.
E3.2.7.2.2 A knot may be an acceptable means of
securing the free end of the lifeline at ground level.
3.2.7.2.3 Synthetic rope used in vertical lifelines
shall have a minimum breaking strength of 5,600
pounds (25kN) when tested in accordance with reference 8.3.3.
E3.2.7.3.2 Wire rope ends should be brazed,
whipped, or should have equivalent finish to prevent unraveling. Brazing should be accomplished
prior to forming the return eye. See Figure 14g.
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3.2.7.2.2 Formed eye terminations in rope shall
be made in accordance with the cordage manufacturer’s recommendation subject to the following
requirements. Spliced eyes in layed ropes having
three or more strands shall have a minimum of four
tucks. A properly sized thimble shall be part of the
formed eye termination. Knots shall not be used for
load-bearing end terminations. Formed eye terminations shall have a minimum breaking strength of
90% of the synthetic rope when tested in accordance with reference 8.3.2. Terminations (including
cut ends) and splices shall be seized, whipped, or
otherwise integrally finished to prevent the termination or splice from unraveling or unsplicing.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
3.2.7.3 Wire Rope Lifelines.
3.2.7.3.1 Wire rope used in vertical lifelines shall be
a minimum of 0.3125 inches (8mm) diameter and
shall be constructed in accordance with references
8.2.2 and 8.3.5, as applicable.
3.2.7.3.2 Formed eye terminations of wire rope
shall have a minimum breaking strength of 84% of
the wire rope when tested in accordance with reference 8.4.4. The following are acceptable methods
of forming spliced eyes: a) spliced eye with one
swaged fitting, or b) return eye with a minimum of
two swaged fittings, or c) return eye with a minimum of three wire rope clips tightened in accordance with the clip manufacturer’s specifications.
All formed eyes shall incorporate a properly sized
thimble.
3.2.7.3.3 Wire rope shall have a minimum breaking
strength of 6,000 pounds, (27kN) when tested in
accordance with reference 8.4.4.
3.2.8 Self-Retracting Lanyard Component.
E3.2.8 Historically, a self-retracting lanyard (SRL)
has been variously referred to as a “retractable lifeline” or “self-retracting lifeline”. An SRL is a hybrid
component. See definitions in ANSI/ASSE Z359.0.
Also see Figure 15.
3.2.8.1 Snaphooks, which are integral to SRL, shall
be of the self-closing,self-locking type. Integral rings
or similar openings intended to accept a snaphook
or carabiner, shall be designed to minimize the possibility of rollout of a mating snaphook or carabiner.
3.2.8.2 SRL shall be automatic in their locking (fall
stopping) function. It shall not be possible to override the self-locking feature of the device when in
use. The design of working parts, their location and
the protection afforded to them shall be such as to
prevent the possibility of performance being impaired by casual interference.
3.2.8.3 SRL, which perform both a locking (fall
stopping) and energy absorption function, shall be
designed such that the energy absorption function
is available throughout the usable working range of
the device. The working range or length of a SRL
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E3.2.8.3 SRL, which use a reserve line technique
to accomplish energy absorption at the end of the
working range, may require servicing after the reserve has been deployed.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
is defined as the amount of travel allowed by the
device starting from full retraction to full extension
under normal working tension.
3.2.8.4 Corrosion protection shall be afforded to all
elements (parts) of the SRL. Protection shall, at a
minimum, allow the device to operate as intended
and show no signs of corrosion, which if left unchecked could result in corrosion-related failure of
the device after being salt spray (fog) tested for 96
hours in accordance with the method described in
reference 8.4.1. After the salt spray test, the SRL
line shall pay out, retract, and lock. Retraction tension shall be as specified in 3.2.8.6.
E3.2.8.4 Devices intended for use in specific environments may require special attention to corrosion
protection. Care must be used when combining dissimilar metals to avoid adverse galvanic couples.
3.2.8.5 Line Constituent of SRL.
3.2.8.5.1 Synthetic Rope. Rope used as a line
constituent of SRL shall be made of virgin synthetic
materials having strength, aging, abrasion resistance, and heat resistance characteristics equivalent or superior to polyamides. When statically tested in accordance with reference 8.3.3, synthetic
rope shall have a minimum breaking strength of
4,500 pounds (20kN).
3.2.8.5.2 Webbing. Webbing used as a line constituent of SRL shall be made of virgin synthetic materials having strength, aging, abrasion resistance,
and heat resistance characteristics equivalent or
superior to polyamides. Webbing shall have a minimum breaking strength of 4,500 pounds (20kN) in
accordance with reference 83.1.
3.2.8.5.3 Wire Rope. Wire rope used as a line constituent of SRL shall be constructed of stainless
steel or galvanized steel strand having a minimum
breaking strength of 3,400 pounds (15kN) when
tested in accordance with reference MA and minimum nominal diameter of 0.1875 inches (4.8mm).
E3.2.8.5.3 The 3,400 pound (15kN) minimum
breaking strength requirement is based on the
rated breaking strength of 0.1875 inches (4.8mm)
7x19 stainless steel wire rope (IWRC).
3.2.8.5.4 Terminations of the line constituent shall
be designed so as to meet the requirements of
3.2.8.7.
3.2.8.6 Retraction tension on the SRL line, in addition to that required to retract the weight of the
fine constituent, shall be not less than 1.25 pounds
(0.6kg) nor more than 25 pounds (11.4kg) at any
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E3.2.8.6 See Figures 15 and 27.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
point in the range of motion provided by the line
constituent when tested in accordance with 4.3.7.4.
No more than 24 inches (610mm) of the line constituent may remain extended from the SRL when
fully retracted.
3.2.8.7 Static Strength. When tested in accordance with 4.3.7.3, the SRL shall withstand a tensile load of 3,000 pounds (13.3kN) statically applied
directly to the point of SRL line connection to the
SRL drum.
3.2.8.8 Dynamic Strength. When tested in accordance with 4.3.7.2, the SRL shall lock and remain locked until released. The test weight shall
not strike the ground. The line constituent need not
retract after performance of the dynamic strength
test. The line constituent shall retain a minimum of
1,000 pounds (4.4kN) of residual tensile strength
after the dynamic test when tested in accordance
with reference 8.3.1, 8.3.2, 8.3.3, or 8.4.4 whichever is applicable.
E3.2.8.8 See Figure 28.
3.2.8.9 Dynamic Performance. When tested in
accordance with 4.3.7.1, the SRL shall lock and remain locked until released. The arrest distance shall
not exceed 54 inches (1,372mm). Maximum arrest
force shall not exceed 1,800 pounds (8kN). The
SRL must pay out and retract line in accordance
with 3.2.8.6 after each dynamic performance test.
If the manufacturer has indicated (by markings or
instructions) that the SRL may be used to arrest
more than one fall, the dynamic performance requirements shall be met in a total of three successive tests. Additionally, the dynamic performance
requirements shall be met after conditioning in accordance with the procedures given in 4.3.8. One
test is required for each conditioning procedure. A
new SRL may be used for each conditioning.
3.3 Subsystem Requirements. Subsystems comprised of independent components which meet the
requirements of 3.2 shall be considered in compliance with this standard provided that: (a) the user
strictly adheres to Sections 5, 6, and 7, and; (b) the
system which incorporates the subsystem of independent components meets the requirements of 3.1.
Integral subsystems shall meet all the requirements
of the applicable subsections of Section 3.3.
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E3.3 Separate test specimens may be used for testing constituents and testing entire integral systems
and integral subsystems. Constituents, integral
subsystems and integral systems are tested only
once. New test specimens may be used for each
constituent, subsystem, and system test. Constituents used for test specimens may be produced directly rather than be obtained by separation from
the fully assembled integral system or subsystem.
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ANSI/ASSE Z359.1-2007 American National Standard
3.3.1 Full Body Harness with Integral Lanyard
(FBH + L). The harness and lanyard constituents
of (FBH + L) integral subsystems shall be independently evaluated and shall meet the requirements
of 3.2.2 and 3.2.3. The length of the lanyard constituent shall not exceed six feet (1.8m) from bearing point on the harness dorsal D-Ring to bearing
point on the end of the lanyard furthermost from the
harness. When the complete integral subsystem is
tested in accordance with 4.2.1, the maximum arrest force (MAF) shall not exceed 1,800 pounds
(8.0kN), and the fall shall be brought to a complete
stop with a deceleration distance of not more than
42 inches (1,067mm). In suspension after the fall is
arrested, the angle at rest which the vertical center
line of the torso makes with the vertical shall not
exceed 30 degrees.
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
E3.3.1 See Figure 20.
3.3.2 Full Body Harness with Integral Energy
Absorber (FBH + EA). The harness and energy
absorber constituents of (FBH + EA) integral subsystems, when independently evaluated and tested, shall meet the requirements of 3.2.2 and 3.2.4.
The length of the energy absorber constituent shall
not exceed six feet (1.8m) from bearing point on
the harness dorsal D-Ring to bearing point on the
energy absorber furthermost from the harness. For
the purpose of such testing, attach to the free end
of the energy absorber a test lanyard as specified
in 4.1.4 having sufficient length to permit a six-foot
(1.8m) free fall of the test torso. When the complete integral subsystem is tested in accordance
with 4.2.2, the maximum arrest force (MAF) shall
not exceed 1,800 pounds (8.0kN) and the fall shall
be brought to a complete stop with a deceleration
distance of not more than 42 inches (1,067mm).
In suspension after the fall is arrested, the angle
at rest which the vertical center line of the test
torso makes with the vertical shall not exceed 30
degrees.
3.3.3 Full Body Harness with Integral Energy
Absorber and Lanyard (FBH + EA + L). The harness, energy absorber, and lanyard constituents
of (FBH + EA + L) integral subsystems, when independently evaluated and tested, shall meet the
requirements of 3.2.2, 3.2.4, and 3.2.3.2 to 3.2.3.7.
The combined overall length of the energy ab-
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
sorber and lanyard shall not exceed six feet (1.8m)
from bearing point on the harness dorsal D-Ring
to bearing point on the end of the energy absorber
and lanyard furthermost from the harness. When
the complete integral subsystem is tested in accordance with 4.2.2, the maximum arrest force
(MAF) shall not exceed 1,800 pounds (8.0kN) and
the fall shall be brought to a complete stop with a
deceleration distance of not more than 42 inches
(1,067mm). In suspension after the fall is arrested,
the angle at rest which the vertical center line of the
test torso makes with the vertical shall not exceed
30 degrees.
3.3.4 Lanyard with Integral Energy Absorber
(L + EA). The lanyard and energy absorber constituents of (L + EA) integral subsystems, when
independently evaluated and tested, shall meet
the requirements of 3.2.3.2 to 3.2.3.7 and 3.2.4.
When the complete integral subsystem is tested in
accordance with 4.2.9, the maximum arrest force
(MAF) shall not exceed 1,800 pounds (8.0kN) and
the fall shall be brought to a complete stop with a
deceleration distance of not more than 42 inches
(1,067mm).
3.3.5 Vertical Lifeline Subsystem (VLLSS).
Components comprising VLLSS shall meet the requirements for those components set forth in this
standard. Subsystem connections shall be geometrically compatible to reduce the possibility of rollout.
Integral connections such as splicing shall be made
in accordance with the requirements for vertical
lifelines. VLLSS shall have a minimum strength of
5,000 pounds (22.2kN).
3.3.6 Fall Arrester Connecting Subsystem
(FACSS). Components comprising a FACSS shall
meet the respective requirements for the FACSS
component parts set forth in this standard. Subsystem connectors shall be geometrically compatible
to reduce the possibility of rollout. Integral connections (e.g. splicing) shall be made in accordance
with the requirements for lanyards, vertical lifelines,
vertical lifeline subsystems, or energy absorbers,
as applicable, set forth herein. The length of that
portion of the FACSS between the fall arrester and
fall arrest attachment on the harness shall not exceed 36 inches (914mm).
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E3.3.6 Certain connecting subsystems may not be
suitable for use with a particular manufacturer’s fall
arrester or vice versa.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
3.3.6.1 When tested in accordance with the dynamic performance test in 4.4.1, the fall arrester shall
lock on the lifeline and remain locked until released.
Arrest distance shall be not greater than 54 inches
(1,372mm). The maximum arrest force shall not exceed 1,800 pounds (8kN).
E3.3.6.1 See ANSI/ASSE Z359.0 and Figure 26.
3.3.6.2 When tested in accordance with the dynamic strength test in 4.4.2, the fall arrester shall
lock on the lifeline and remain locked until released.
The lifeline shall retain a minimum strength of 1,000
pounds (4.4kN) tensile strength. The test weight
shall not strike the ground. No component, constituent or element shall show signs of breaking or
failure.
E3.3.6.2 See Figure 26.
3.3.6.3 The requirements of this section shall apply to each lifeline type allowed for use with the fall
arrester.
E3.3.6.3 Before using a lifeline not supplied by the
fall arrester manufacturer, the user should perform
or have performed the qualification testing of such
lifelines in accordance with all requirements of this
standard.
3.3.6.4 Fall arresters and lifelines which are intended for use in adverse or extreme environments
shall meet the requirements of Section 3.3.6 after
subjecting the components to conditioning procedures before performing the specified tests.
E3.3.6.4 Since many environmental conditions are
possible, it is not practical to address each within
this standard.
3.3.7 Self-Retracting Lanyard Connecting Subsystems. Energy absorbers, which are integral to
the SRL, shall meet the requirements of 3.2.4. The
SRL shall meet the requirements of 3.2.8. The integral (SRL + EA) subsystem shall meet the requirements of 3.2.8 as applicable. With the energy absorber attached, the SRL shall meet the retraction
requirements of 3.2.8.6 and not exceed the 24-inch
(610mm) limit stated therein.
E3.3.7 It is recommended that the manufacturer
of the SRL be consulted prior to assembly of such
connecting subsystems.
4. QUALIFICATION TESTING
4.1 Test Equipment and Test Specimens.
4.1.1 Drop Test Structure. The drop test structure
shall have sufficient height and lateral clearance
within the drop zone beneath the test anchorage
or anchorage connector on the structure to perform the drop tests required by this standard without members of the structure or its base interfering
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E4.1.1 The elastic deformation of the test anchorage
and test anchorage connector may be determined
by means of theoretical calculations performed and
certified by a qualified person.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
with or obstructing the drops before termination of
the tests. The required minimum natural frequency
of the drop test structure shall be 200 Hz when
measured along the vertical axis through the point
on the test anchorage or anchorage connector to
which the test specimen is attached. The permitted
maximum elastic deformation of the test anchorage
and test anchorage connector at the point of attachment of the test specimen shall be 0.04 inches
(1.0mm) when subjected to a vertical static load of
2,250 pounds (10kN).
4.1.2 Test Weight. Two test weights are required
by this standard. The test weights shall be of a
rigid steel construction in accordance with the dimensions set forth in Figure 17. Where dynamic
performance testing is required (except where the
test torso specified in 4.1.3 is used in conjunction
with testing that involves a full body harness), the
test weight shall weigh 220 pounds +/- two pounds
(100kg +/- 1.0kg). Where dynamic strength testing
is required the test weight shall weigh 300 pounds
+/- three pounds (136.4kg +/- 1.4kg).
E4.1.2 The 220 pound (100kg) test weight adopted
by this standard is the same as that specified by the
Canadian Standard Z259.1. See Reference 8.9.1.
4.1.3 Test Torso. The torso shaped test weight
used for testing harnesses shall be constructed
of rigid material with hardwood surfaces in accordance with the dimensions set forth in Figures 18
and 19 and shall weigh 220 pounds +/- two pounds
(100kg +/- 1.0kg).
E4.1.3 The test torso adopted by this standard is
the same as that specified by Canadian Standards
Association Standard CAN/CSA Z259.10-M90.
See Reference 8.9.2.
4.1.4 Test Lanyard. The test lanyard to be used
in performing dynamic tests shall be fabricated
from Type 302 stainless steel, 7x19 aircraft cable
construction in accordance with reference 8.2.2. It
shall have a diameter 3/8 inch (9.5mm) and shall
have a length required by the test to be conducted
equipped with snaphooks at each end and measured from bearing point to bearing point between
snaphooks when the lanyard is under a tension of
ten pounds (44N). To prevent slippage, the lanyard
eyes shall be formed by flemish eye splices and
secured with swaged fittings.
4.1.5 Test Instrumentation. The dynamic test instrumentation shall consist of a load cell (transducer) and other amplification, filtration, and recording
equipment as necessary to meet the additional requirements of this section. The load cell shall be
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E4.1.5 See Figure 29c for an example of test instrumentation.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
attached securely to the anchorage or anchorage
connector on the test structure. It shall be capable
of registering momentary peak loads up to 3,375
pounds (15kN). The recording data channel shall
have a minimum sampling rate of 1,000 samples
per second and an active frequency response band
up to a corner frequency of 100 Hz plus 1/2 dB minus 3 dB.
4.1.6 Quick Release Mechanism. The test weight
or test torso, whichever is applicable, shall be released by a remotely operated quick release mechanism which shall release the test weight or test
torso without imparting any motion to it. The quick
release mechanism shall synchronously trigger recording through the data channel upon release of
the test weight or test torso. Alternative methods
of triggering the data channel may be used provided the data channel trigger’s coordination with
the quick release mechanism allows capture of the
entire fall arrest time history.
4.1.7 Static Tensile Test Equipment. The static
tensile test equipment shall pull at a uniform rate of
not greater than two inches per minute (51mm per
minute) and shall measure force within an accuracy
plus or minus three percent of the specified load.
4.1.8 Test Specimens. Test specimens for qualification testing shall be new and in unused condition
selected randomly from the initial production lot of
a given model of equipment. They shall conform in
all respects to the manufacturer’s specifications for
the model to be tested.
4.1.9 Tension Test Gage. The tension test gage
shall be capable of measuring static tensile forces
in the range from one pound (4.45N) to 20 pounds
(89.0N) with an accuracy plus or minus one percent.
4.2 System and Subsystem Qualification Testing. Systems comprised entirely of independent
components and integral subsystems which meet
all requirements of Section 3 and which pass the
qualification testing specified therein shall not be
required to undergo further system qualification
testing as set forth in the subsections of this Section 4.2. Integral systems and integral subsystems
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E4.2 Separate test specimens may be used for testing constituents and testing entire integral systems
and subsystems. Constituents, integral subsystems, and integral systems are tested only once.
New test specimens may be used for each constituent, subsystem, and system test. Constituents
used for test specimens may be produced directly
rather than be obtained by separation from the fully
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
shall undergo the applicable qualification testing
set forth in subsections of this Section 4.2. The test
equipment and test specimens shall meet the requirements of 4.1.
assembled integral system or subsystem.
4.2.1 Full Body Harness with Integral Lanyard
(FBH + L).
E4.2.1 Separate test specimens may be used for:
(a) testing the constituents, and (b) testing the entire system (subsystem). Constituents used for the
test specimens may be produced directly rather
than be obtained by separation from the fully assembled system (subsystem).
4.2.1.1 Constituent Testing. Harness and lanyard
constituents of integral (FBH + L) systems (and
subsystems) shall be tested independently in accordance with the procedures in 4.3.3 and 4.3.4.
In addition, the test in 4.2.1.2 of the integral system
(subsystem) shall be performed.
4.2.1.2 Integral System and Integral Subsystem
Testing. Put the harness on the test torso, fasten
all buckles, and adjust it snugly as though the torso
were a person. Attach the free end of the lanyard to
the load cell connected to the test structure. Attach
the quick release mechanism to the test torso (neck
ring for feet-first drop and crotch ring for head-first
drop). Raise the test torso to a level, which will allow a six-foot (1,829mm) free fall or the maximum
permitted by the lanyard, whichever is less, upon
release of the test torso. The torso shall be released
from a point no more than 12 inches (305mm) measured horizontally from the point of the lanyard connection to the load cell. Release the torso using the
quick release mechanism. Measure and record the
maximum arrest force and deceleration distance.
After the drop, the torso is to remain suspended by
the harness for a period of five minutes. During the
post-fall suspension period, measure and record
the angle at rest. Perform the test once each for
a feet-first and a head-first drop. A new test specimen may be used for each test. Compare the test
results to the requirements set forth in 3.1.2.
4.2.2 Full Body Harness with Integral Energy
Absorber and Lanyard (FBH + EA) and (FBH +
EA +L). For integral (FBH + EA + L) systems, the
FBH constituent and the (EA + L) constituent shall
meet the requirements of 3.2.2 and 3.3.4, including
the tests set forth therein. In addition, the complete
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27
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
integral system shall be tested in accordance with
4.2.1.2. Compare the test results to the requirements set forth in 3.1.2.
4.2.3 Full Body Harness with Fall Arrester and
Vertical Lifeline (FBH + FA + VLL). For integral
(FBH + FA + VLL) systems, the FBH constituent
and the (FA + VLL) shall meet the requirements of
3.2.2. and 3.3.6, including the tests set forth therein. In addition, the complete integral system shall
be tested in accordance with 4.2.4.2. Compare the
test results to the requirements set forth in 3.1.2.
For the purpose of such testing, no lanyard is used
between the harness and fall arrester.
4.2.4 Full Body Harness with Lanyard, Fall Arrester and Vertical Lifeline
(FBH + L + FA + VLL).
4.2.4.1 Constituent Testing. For integral (FBH +
L + FA + VLL) systems, the FBH constituent, the
L constituent, and the (FA + VLL) constituent shall
meet the requirements of 3.2.2, 3.2.3, and 3.3.6,
including the tests set forth therein. In addition, the
complete integral system shall be tested in accordance with 4.2.4.2. Compare the test results to the
requirements set forth in 3.1.2.
4.2.4.2 Integral System Testing. Put the harness
on the test torso, fasten all buckles, and adjust it
snugly as though the torso were a person. Connect
the VLL to the load cell on the test structure in accordance with the manufacturer’s instructions. Position the FA on the VLL 24 inches (610mm) from
the end of the VLL, which is connected to the load
cell. Note that fall arresters, which are designed to
freely travel up and down the VLL without manipulation by the user, shall be supported by the lanyard
between the FA and FBH prior to dropping the test
torso (i.e. the FA is not to be locked onto the VLL
prior to dropping the test torso). Attach the quick
release mechanism to the test torso (neck ring for
feet-first drop and crotch ring for head-first drop).
Raise the test torso to a level, which will allow a sixfoot (1,829mm) free fall or the maximum permitted
by the lanyard, whichever is less, upon release of
the test torso. The torso shall be released from a
point no more than 12 inches (305mm) horizontally
from the centerline of the VLL to the fall arrest at-
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
tachment on the FBH. Release the torso using the
quick release mechanism. After the drop, the torso
is to remain suspended by the harness for a period
of five minutes.
4.2.5 Full Body Harness with Energy Absorber, Fall Arrester, and Vertical Lifeline (FBH +
EA + FA + VLL). For integral (FBH + EA + FA +
VLL) systems, the FBH and EA constituents shall
be separated from the (FA + VLL) constituent and
each constituent shall be independently tested in
accordance with the procedures in 4.3.3, 4.3.5,
and 4.4. In addition, the following test shall be performed. Put the harness on the test torso, fasten all
buckles, and adjust it snugly as though the torso
were a person. Connect the VLL to the load cell on
the test structure in accordance with the manufacturer’s instructions. Position the FA on the VLL 20
inches (508mm) from the end of the VLL, which is
connected to the load cell. Note that fall arresters,
which are designed to freely travel up and down
the VLL without manipulation by the user, shall be
supported by the energy absorber between the FA
and FBH prior to dropping the test torso (i.e. the FA
is not to be locked onto the VLL prior to dropping
the test torso). Attach the quick release mechanism
to the test torso (neck ring for feet-first drop and
crotch ring for head-first drop). Raise the test torso
to a level, which will allow a six-foot (1,829mm) free
fall or the maximum permitted by the energy absorber, whichever is less, upon release of the test
torso. The torso shall be released from a point no
more than 12 inches (305mm) horizontally from the
centerline of the VLL to the fall arrest attachment
on the FBH. Release the torso using the quick release mechanism. After the drop, the torso is to remain suspended by the harness for a period of five
minutes. During the post-fall suspension period,
measure and record the angle at rest. See Figure
20. Measure and record the parameters set forth in
3.1.2. Perform the test once each for a feet-first and
a head-first drop. A new system test specimen may
be used for each test.
4.2.6 Full Body Harness with Energy Absorber, Lanyard, Fall Arrestor and Vertical Lifeline
(FBH + EA + L + FA + VLL). For integral (FBH +
EA + L + FA + VLL) systems, the FBH and (EA + L)
constituents shall be separated from the (FA + VLL)
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
constituent, and each constituent shall be independently tested in accordance with the procedures in
4.3.3, 4.3.5, and 4.4. In addition, the following test
shall be performed. Put the harness on the test torso, fasten all buckles, and adjust it snugly as though
the torso were a person. Connect the VLL to the
load cell on the test structure in accordance with
the manufacturer’s instructions. Position the FA on
the VLL 20 inches (508mm) from the end of the
VLL, which is connected to the load cell. Note that
fall arresters which are designed to freely travel up
and down the VLL without manipulation by the user,
shall be supported by the (EA + L) between the FA
and FBH prior to dropping the test torso (i.e. the FA
is not to be locked onto the VLL prior to dropping
the test torso). Attach the quick release mechanism
to the test torso (neck ring for feet-first drop and
crotch ring for head-first drop). Raise the test torso
to a level, which will allow a six-foot (1,829mm) free
fall or the maximum permitted by the energy absorber, whichever is less, upon release of the test
torso. The torso shall be released from a point no
more than 12 inches (305mm) horizontally from the
centerline of the VLL to the fall arrest attachment
on the FBH. Release the torso using the quick release mechanism. After the drop, the torso is to remain suspended by the harness for a period of five
minutes. During the post-fall suspension period,
measure and record the angle at rest. See Figure
20. Measure and record the parameters set forth in
3.1.2. Perform the test once each for a feet-first and
a head-first drop. A new system test specimen may
be used for each test.
4.2.7 Full Body Harness with Self-Retracting
Lanyard (FBH + SRL). For integral (FBH + SRL)
systems, the FBH constituent shall be separated
from the SRL constituent and each shall be independently tested in accordance with the procedures in 4.3.3 and 4.3.7. In addition, the following
test shall be performed. In accordance with the
manufacturer’s instructions, attach the SRL to the
load cell that is connected to the test structure. Put
the harness on the test torso, fasten all buckles,
and adjust it snugly as though the torso were a
person. Connect the line constituent of the SRL to
the harness fall arrest attachment. Attach the quick
release mechanism to the test torso (neck ring for
feet-first drop and crotch ring for head-first drop).
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Hoist the test torso to a level at which 36 inches
+/- one inch (917mm +/- 25mm) of SRL line is extended from the SRL orifice. Mark the SRL line at
the orifice. The horizontal distance between the
quick release mechanism and the orifice of the
SRL shall not exceed 12 inches (305mm). Do not
lock the SRL and do not inhibit the retraction of
the SRL line. Release the test torso by activating
the quick release mechanism. After the drop, the
torso is to remain suspended by the harness for a
period of five minutes. During the post-fall suspension period, measure and record the angle at rest.
See Figure 20. Measure and record the parameters
set forth in 3.1.2. The arrest distance is measured
from the mark on the lifeline to the lifeline orifice on
the SRL after the drop with the test weight at rest.
NOTE: The arrest distance must not exceed 54
inches (1,372mm) to be in compliance with 3.1.2.
Perform the test once each for a feet-first and a
head-first drop. A new system test specimen may
be used for each test.
4.2.8 Full Body Harness With Self-Retracting
Lanyard and External Energy Absorber (FBH +
EA + SRL). For integral (FBH + EA + SRL) systems, the FBH constituent shall be separated from
the (EA + SRL) constituent and each shall be independently tested in accordance with the procedures
in 4.3.3 and 4.3.7.1 to 4.3.7.4. In addition, the following test shall be performed. In accordance with
the manufacturer’s instructions, attach the SRL to
the load cell that is connected to the test structure.
Put the harness on the test torso, fasten all buckles, and adjust it snugly as though the torso were a
person. Connect the line constituent of the SRL to
the harness fall arrest attachment. Attach the quick
release mechanism to the test torso (neck ring for
feet-first drop and crotch ring for head-first drop).
Hoist the test torso to a level at which 36 inches
+/- one inch (917mm +/- 25mm) of SRL line is extended from the SRL orifice. Measure and record
the distance between the system connection point
to the load cell and the harness fall arrest attachment. The horizontal distance between the quick
release mechanism and the orifice of the SRL shall
not exceed 12 inches (305mm). Do not lock the
SRL and do not inhibit the retraction of the SRL
line. Release the test torso by activating the quick
release mechanism. After the drop, the torso is to
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
remain suspended by the harness for a period of
five minutes. During the post-fall suspension period, measure and record the angle at rest and the
arrest distance (the arrest distance is equal to the
change in length of the SRLCSS as measured just
prior to the drop and after the drop with the test
weight at rest). See Figure 20. Measure and record
the parameters set forth in 3.1.2. NOTE. The arrest
distance must not exceed 54 inches (1,372mm) to
be in compliance with 3.1.2. Perform the test once
each for a feet-first and a head-first drop. A new
system test specimen may be used for each test.
4.2.9 Dynamic Performance Test for Lanyard
with Integral Energy Absorber (L + EA). Attach
the load cell specified in 4.1.5 to the drop test structure specified in 4.1.1. Use a new test specimen of
the integral (L + EA). Measure and record the length
of the test specimen from bearing point to bearing point when it is under a tension of ten pounds
(44N). Attach the free end of the lanyard to the load
cell. Attach the quick release mechanism specified
in 4.1.6 to the 220-pound (100kg) test weight specified in 4.1.2. Raise the test weight and connect the
free end of the energy absorber to the test weight.
(If the subsystem does not have integral connectors which would allow attachment to the load cell
and test weight, utilize carabiners which would allow such attachments. Utilize carabiners, which
comply with 3.2.1.4 for the purpose of conducting
this test.) After connecting the specimen to the test
weight, raise the weight to a level which will allow a
six foot (1,829mm) free fall of the test weight, or the
maximum permitted by the lanyard, whichever is
less. The test weight shall be released from a point
no more than 12 inches (305mm) measured horizontally from the point of lanyard connection to the
load cell. Release the test weight using the quick
release mechanism. Measure and record the maximum arrest force. Measure and record the length
of the test specimen from bearing point to bearing
point while the test weight is still suspended. Calculate the test specimen elongation. Compare the
test results with the requirements set forth in 3.3.4.
4.2.10 Static Strength Testing of Lanyards with
Integral Energy Absorber and with Two Integrally Connected Legs. Connect the lanyard
test specimen between the jaws of the tensile test
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
equipment specified in 4.1.7 by means of the connectors at each end of the lanyard legs, so as to apply force to the central point of connection between
the two legs of the lanyard. If the test specimen is
a constituent of a subsystem or system and does
not have an integral connector at its end, simulate
as exactly as possible the intended means of assembling it into its subsystem or system. Subject
the lanyard to a force of 5,000 pounds (22.2kN)
for a period of two minutes. The time to reach this
force shall be no less than three minutes to avoid
dynamic effects. Compare the test results to the requirements set forth in 3.2.3.7.
4.3 Component, Constituent and Element Testing.
4.3.1 Connector Qualification Testing.
4.3.1.1 Snaphook and Caribiner Testing.
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E4.3.1.1.1 See Figure 21.
4.3.1.1.2 Gate Face Testing of Snaphook and
Carabiner. Position the snaphook or carabiner in
the clamping fixture such that the outside face of
the gate is generally parallel to the test bed and the
gate’s motion is perpendicular to the test bed. Using a rigid bar as shown in Figure 22, apply a load
perpendicular to the face of the gate at a point as
close to the nose of the hook body as possible. The
load shall be applied increasingly until the required
test load of 3,600 pounds (16kN) is reached. The
rigid bar travel rate shall not exceed three inches/
minute. Maintain the test load for a minimum period
of one minute. While the load is applied, measure
the distance of gate separation from the hook or
carabiner nose at the point of minimum clearance.
E4.3.1.1.2 See Figure 22.
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4.3.1.1.1 Tensile Testing of Snaphook and Carabiner Bodies. Submit the snaphook or carabiner
body to a test load of 5,000 pounds (22.2kN) between its two bearing points. The time to reach the
force shall be greater than one minute in order to
avoid dynamic effects. Maintain the test force for a
minimum period of one minute and evaluate the condition of the connector in accordance with 3.2.1.4.
Test fixture pins used in loading of snaphooks and
carabiners shall have a round cross-section and be
no greater in diameter than the throat opening of
the snaphook or carabiner being tested.
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ANSI/ASSE Z359.1-2007 American National Standard
4.3.1.1.3 Side Load Testing of Snaphook and
Carabiner Gates. Position the snaphook (SH) or
carabiner (CAR) in the clamping fixture such that
the opening motion of the gate is generally parallel to the test bed and the SH or CAR is supported
above the test bed from each end. Measure the
height from the test bed as shown in Figure 23. Apply the test load increasingly until the required test
load of 3,600 pounds (16kN) is reached. Maintain
the test load for a minimum period of one minute.
While the load is applied, measure the distance of
gate separation from the hook or carabiner nose at
the point of minimum clearance. Remove the load
and measure the gate height from the test bed.
Calculate the permanent deformation of the gate.
Compare the test results to the requirements set
forth in 3.2.1.4.
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
E4.3.1.1.3 See Figure 24.
4.3.1.1.4 Minor Axis Testing of Snaphook and
Carabiner Gates. Position the snaphook or carabiner in the clamping fixture such that the inside
face of the gate is generally parallel to the test bed
and the gate’s motion is perpendicular to the test
bed. Apply the test load at a constant rate (speed
of three inches/minute) until the required test load
of 3,600 pounds is reached.
4.3.1.2 Tensile Testing of D-Rings, O-Rings and
Oval Rings. Submit the connectors to an internally
applied test load of 5,000 pounds (22.2kN) in the
manner shown in Figure 24. The time to reach the
test load shall be greater than one minute in order
to avoid dynamic effects. Maintain the test load for
a minimum period of one minute and evaluate the
connector in accordance with 3.2.1.5. Test fixture
pins used in loading of connectors shall be rigid
and of round or rectangular cross-section.
4.3.1.3 Tensile Testing of Buckles and Adjusters. Submit the buckle frame to an internally applied test load of 4,000 pounds (17.8kN) in the manner shown in Figure 25. The time to reach the test
load shall be greater than one minute to avoid dynamic effects. Maintain the test load for a minimum
period of one minute and evaluate the connector in
accordance with 3.2.1.6. Test fixture pins used in
loading of buckles shall be rigid and of rectangular
cross-section.
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
4.3.2 Connector Proof Load Testing. Connectors specified in 3.2.1.7 shall be subjected to 100%
proof load verification testing using test fixtures
described in 4.3.1.1.1 and 4.3.1.2. Time required to
reach the 3,600-pound (16kN) proof load shall be
greater than one second. Maintain the proof load
for a period of not less than two seconds. After removal from the test fixture, inspect the connector in
accordance with 3.2.1.7.
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
E4.3.2 ANSI/ASSE Z359.0 for definition.
4.3.3 Full Body Harness Qualification Testing.
4.3.3.1 Static Strength Testing. The test torso
and static tensile test equipment shall be as specified in 4.1.3 and 4.1.7. The harness shall be put on
the test torso as though the torso were a person
and adjusted for a snug fit. Prior to loading the
harness, mark the buckles or adjusters to allow
for evaluation of slippage. The test torso shall be
anchored by its crotch ring, and a load of 5,000
pounds (22.2kN) shall be applied to the harness
dorsal D-Ring in a direction simulating a feet-first
fall. Maintain the load for a period of one minute.
Release the load and evaluate the harness in accordance with 3.2.2.6 before removing it from the
torso.
4.3.3.1a Static Strength Testing for Harnesses
Equipped with a Front-Mounted Attachment Element for Fall Arrest. The test torso and static
tensile test equipment shall be as specified in 4.1.3
and 4.1.7. The harness shall be put on the test torso
as though the torso were a person and adjusted for
a snug fit. Prior to loading the harness, mark the
buckles or adjusters to allow for evaluation of slippage. The test torso shall be anchored by its crotch
ring, and a load of 3,600 pounds (16kN) shall be
applied to the harness front D-Ring in a direction
simulating a feet-first fall. Maintain the load for a
period of one minute. Release the load and evaluate the harness in accordance with 3.2.2.6a before
removing it from the torso.
4.3.3.2 Dynamic Performance Testing. The
drop test structure, test torso, test lanyard of four
foot (1.2m) length, and quick release mechanism
shall be in accordance with 4.1.1, 4.1.3, 4.1.4, and
4.1.6. The harness shall be put on the test torso
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E4.3.3.2 Note that harnesses incorporating integral
lanyards may be loaded using the integral lanyard
to transfer the force to the harness.
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35
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
and adjusted snugly as though the torso were a
person. Attach one end of the test lanyard to the
fall arrest attachment element and the other end
to the anchorage on the test structure. Harnesses,
which incorporate integral lanyards must have such
lanyards removed prior to the dynamic test. Raise
the test torso to a level, which will allow a 3.3-foot
(1.0m) free fall upon release of the test torso. The
torso shall be lifted to a point no more than 12 inches (305mm) horizontally from the anchorage. Release the torso using the quick release mechanism.
After the drop, the torso is to remain suspended
by the harness for a period of five minutes. During
the post-fall suspension period, measure the angle
at rest. See Figure 20. The dynamic test is to be
done twice, once feet-first and once head-first. A
new harness may be used for each test. After each
test, evaluate the harness according to 3.2.2.7.
4.3.3.2a Dynamic Performance Testing of Harnesses Equipped with a Front-Mounted Attachment Element for Fall Arrest. The drop test
structure, test torso, test lanyard of four foot (1.2m)
length, and quick release mechanism shall be in
accordance with 4.1.1, 4.1.3, 4.1.4, and 4.1.6. The
harness shall be put on the test torso and adjusted
snugly as though the torso were a person. Attach
one end of the test lanyard to the front fall arrest attachment element and the other end to the anchorage on the test structure. Harnesses, which incorporate integral lanyards must have such lanyards
removed prior to the dynamic test. Raise the test
torso to a level, which will allow a 3.3-foot (1.0m)
free fall in the feet-first position, upon release of the
test torso. The torso shall be lifted to a point no
more than 12 inches (305mm) horizontally from the
anchorage. Release the torso using the quick release mechanism. After the drop, the torso is to remain suspended by the harness for a period of five
minutes. During the post-fall suspension period,
measure the angle at rest. See Figure 20. After the
test, evaluate the harness according to 3.2.2.7.
4.3.4 Lanyard Qualification Testing.
4.3.4.1 Static Strength Testing of Lanyard.
4.3.4.1.1 Static Strength Testing of Fixed Length
Lanyards. Connect the lanyard test specimen be-
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
tween the jaws of the tensile test equipment specified in 4.1.7 by means of the connectors at each end
of the lanyard. If the test specimen is a constituent
of a subsystem or system and does not have an
integral connector at its end, simulate as exactly as
possible the intended means of assembling it into
its subsystem or system. Subject the lanyard to a
force of 5,000 pounds (22.2kN) for a period of two
minutes. The time to reach this force shall be no
less than three minutes to avoid dynamic effects.
Compare the test results to the requirements set
forth in 3.2.3.7.
4.3.4.1.2 Static Strength Testing of Adjustable
Length Lanyards. Connect the test specimen lanyard between the jaws of the tensile test equipment
specified in 4.1.7 by means of the connectors at
each end of the lanyard. If the test specimen is a
constituent of a subsystem or system and does not
have an integral connector at its end, simulate as
exactly as possible the intended means of assembling it into its subsystem or system. Mark the location of the adjuster element on the lanyard. Subject
the lanyard to a force of 2,000 pounds (8.9kN) for a
period of two minutes. Remove the force and record
any slippage that has occurred at the adjuster. Adjust the lanyard to its fully extended length. Reapply
the load of the tensile test equipment and subject
the lanyard to a force of 5,000 pounds (22.2kN)
for a period of two minutes. The time to reach this
force shall be no less than three minutes to avoid
dynamic effects. Compare the test results set forth
in the requirements of 3.2.3.7.
4.3.4.1.3 Static Strength Testing of Lanyards
with Two, Integrally Connected Legs. Connect
the lanyard test specimen between the jaws of the
tensile test equipment specified in 4.1.7 by means
of the connectors at each end of the lanyard legs,
so as to apply force to the central point of connection between the two legs of the lanyard. If the test
specimen is a constituent of a subsystem or system
and does not have an integral connector at its end,
simulate as exactly as possible the intended means
of assembling it into its subsystem or system. Subject the lanyard to a force of 5,000 pounds (22.2kN)
for a period of two minutes. The time to reach this
force shall be no less than three minutes to avoid
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
dynamic effects. Compare the test results to the requirements set forth in 3.2.3.7a.
4.3.4.2 Dynamic Performance Testing of Lanyards. The following procedure shall be carried out
for lanyard test specimens of both fixed and adjustable length. Use the drop test structure, the 220
pound (100kg) test weight, test instrumentation, and
quick release mechanism specified in 4.1.6. Measure the length of the lanyard from bearing point
to bearing point. Attach one end of the lanyard to
the load cell connected to the test structure. Attach
the quick release mechanism to the test weight and
raise the weight to a level, which will permit connection of the test specimen to the weight. If the test
specimen is a constituent of a subsystem or system
and does not have an integral connector at its end,
simulate as exactly as possible the intended means
of assembling it into its subsystem or system. After
connection of the lanyard to the test weight, raise
the test weight to a level which, will allow a six foot
(1,829mm) free fall or the maximum permitted by
the lanyard, whichever is less, upon release of the
test weight. The test weight shall be released from
a point no more than 12 inches (305mm) horizontally from the point of lanyard connection to the load
cell. Release the test weight using the quick release
mechanism. Measure and record the maximum arrest force. Measure and record the length of the
test specimen from bearing point to bearing point
while the weight is still suspended. Calculate the
lanyard elongation. Compare the test results with
the requirements set forth in 3.2.3.8.
4.3.5 Energy Absorber Qualification Testing.
4.3.5.1 Static Testing of Energy Absorbers.
4.3.5.1.1 Activation Force Testing of Energy Absorbers. Measure and record the length of the energy absorber from bearing point to bearing point
when it is under a tension of ten pounds (0.04kN).
Connect the energy absorber test specimen between the jaws of the tensile test equipment specified in 4.1.7 by means of the connectors at each
end of the energy absorber. If the test specimen is
a constituent of a subsystem or system, and does
not have an integral connector at its end, simulate
as exactly as possible the intended means of as-
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
sembling it into its subsystem or system. Subject
the energy absorber to a force of 450 pounds (2kN)
for a period of two minutes. After a lapse of two
minutes, examine the energy absorber for signs of
activation. Record the results of this examination.
Remove the energy absorber from the tensile test
equipment and allow the energy absorber to recover in an untensioned position for a period of one
hour. Measure and record the length of the energy
absorber when it is subjected to a tension of ten
pounds. Calculate the permanent energy absorber
elongation. Compare the test results set forth in the
requirements of 3.2.4.4.
4.3.5.1.2 Static Strength Testing of Energy Absorbers. This test shall be performed using an activated energy absorber dynamically tested in accordance with the procedure specified in 4.3.5.2.
Measurement of energy absorber length and maximum arrest force as specified in 4.3.5.2 need not
be performed. Connect the activated energy absorber test specimen between the jaws of the tensile test equipment specified in 4.1.7 by means of
the connectors at each end of the energy absorber.
If the test specimen is a constituent of a subsystem
or system and does not have an integral connector at its end, simulate as exactly as possible the
intended means of assembling it into its subsystem
or system. Subject the energy absorber to a force
of 5,000 pounds (22.2kN) for a period of two minutes. The time to reach this force shall be no less
than three minutes to avoid dynamic effects. Compare the test results set forth in the requirements
of 3.2.4.5.
4.3.5.2 Dynamic Performance Testing of Energy Absorber. Use the drop test structure, 220
pound (100kg) test weight, test lanyard, test instrumentation and quick release mechanism specified
in 4.1.6. Measure and record the length of the energy absorber from bearing point to bearing point
when the energy absorber is under a tension of
ten pounds. Attach one end of the energy absorber to the load cell connected to the test structure
by means of one of the connectors at either end
of the energy absorber. If the energy absorber is
a constituent of a subsystem or system and does
not have an integral connector at its end, simulate
as exactly as possible the intended means of as-
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39
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
sembling it into its subsystem or system. Attach
the other end of the energy absorber to one end
of the test lanyard. The test lanyard need not be
used in the test setup if the energy absorber is of
sufficient length to allow a six-foot (1,829mm) free
fall of the test weight when the energy absorber is
connected directly to the weight. Attach the quick
release mechanism to the test weight and raise the
weight to a level which will permit connection of the
weight to the test lanyard or energy absorber (if test
lanyard is not used). After connection of the weight
to the test lanyard or energy absorber (as applicable), raise the weight to a level which will allow
a six-foot (1,829mm) free fall upon release of the
test weight The test weight shall be released from a
point no more than 12 inches (305mm) horizontally
from the point of energy absorber connection to the
load cell. Release the test weight using the quick
release mechanism. Record the maximum arrest
force. Measure and record the length of the energy
absorber from bearing point to bearing point while
the weight is still suspended. Calculate the energy
absorber elongation. Compare the test results set
forth in the requirements of 3.2.4.6 and 3.2.4.7.
4.3.6 Anchorage Connector Qualification Testing. Secure the anchorage connector to an anchorage in the manner and by the intended means
specified by the manufacturer for assembling it as
part of a PFAS. Connect the anchorage connector
to static tensile test equipment such that the anchorage connector is loaded in the direction permitted when used as part of a PFAS. The static
tensile test equipment shall meet the requirements
of 4.1.7. A test lanyard in accordance with 4.1.4, or
other equipment simulating the intended means of
installing the anchorage connector in a PFAS, shall
be used to couple the anchorage connector to the
tensile test equipment. Subject the anchorage connector to a force of 3,600 pounds (16kN), maintain
the force for one minute then remove the force. Repeat this test for each connector element attached
to the anchorage connector. Observe the condition
of the connector element(s) in accordance with
3.2.5.1. Subject the anchorage connector to a force
of 5,000 pounds (22.2kN). When more than one
PFAS may be attached to the anchorage connector, the 5,000 pound force shall be multiplied by the
maximum number of PFAS’s that may be attached
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
to the anchorage connector. Maintain the test force
for one minute. Observe the condition of the anchorage connector in accordance with 3.2.5.1. Repeat the test specified above, altering the direction
of anchorage connector loading, until the anchorage connector has been tested in all directions permitted when used as part of a PFAS. Repeat the
test specified above for the different anchorages to
which the anchorage connector is intended to be
connected.
4.3.7 Self-Retracting Lanyard Qualification
Testing.
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4.3.7.2 Dynamic Strength Testing of SRL. In
accordance with the manufacturer’s anchoring
instructions, attach the SRL directly to the drop
test structure specified in 4.1.1. Connect the 300pound (136.4kg) test weight specified in 4.1.2 to
the line constituent of the SRL. Extract line from
the SRL and prevent it from retracting by means
E4.3.7.2 See Figure 29b.
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4.3.7.1 Dynamic Performance Testing of SRL.
Attach the load cell (transducer) specified in 4.1.5
to the drop test structure specified in 4.1.1 with the
test anchorage connector used to qualify the drop
test structure. Attach the SRL to the transducer in
accordance with the manufacturer’s instructions
for anchoring the SRL. Connect the 220-pound
(100kg) test weight specified in 4.1.2 to the line
constituent of the SRL. Attach the quick release
mechanism specified in 4.1.6 to the test weight
and attach the hoisting means to the quick release
mechanism. Hoist the test weight to the level at
which 36 inches +/- one inch (917mm +/- 25mm) of
SRL line is extended from the SRL orifice. The horizontal distance between the quick release mechanism and the orifice of the SRL shall not exceed 12
inches (305mm). Do not lock the SRL and do not
inhibit the retraction of the SRL line. Release the
test weight by activating the quick release mechanism. For each test required by 3.2.8.9, measure
and record the maximum arrest force, arrest distance, and the retraction tension (Section 3.2.8.6).
Between tests, it may be necessary to fully extract
the line to relieve nesting of the line on the drum. A
waiting period is allowed between tests. Compare
the test results with the requirements set forth in
3.2.8.9.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
of a clamp on the line just outside the SRL orifice.
Extract enough line to allow a four-foot (1.2m) fall
of the test weight before the line begins to pay out
as evidenced by movement of the clamp. Do not
lock the SRL. Attach the quick release mechanism
specified in 4.1.6 to the test weight and attach the
hoisting means to the quick release mechanism.
Hoist the test weight to the elevation permitting a
four-foot (1.2m) fall of the test weight excluding activation distance. The horizontal distance between
the quick release mechanism and the orifice of the
SRL shall not exceed 12 inches (305mm). Release
the test weight using the quick release mechanism.
Evaluate the line constituent strength over the affected section in accordance with 8.3.1, 8.3.2,
8.3.3, or 8.4.4 whichever is applicable. Compare
the test results with the requirements set forth in
3.2.8.8.
E4.3.7.3 See Figure 28.
4.3.7.4 Retraction Tension Testing of SRL Line.
Suspend the SRL from a rigid anchorage in the
manner prescribed by the manufacturer’s instructions. When the SRL line is in the fully retracted
position, extract one foot (305mm) of line. Attach
a non-slip clamp to the extracted line segment at a
point approximately one foot (305mm) from the line
outlet on the SRL housing. The weight of the clamp
shall not exceed two ounces (0.28kg). Connect the
tension test gage specified in 4.1.9 to the clamp
and allow the line retraction tension to be borne by
the gage while the gage is held stationary and unsupported by the line. Align the test gage load axis
with the vertical. Record the gage reading within 90
seconds. Disconnect the gage and clamp and allow
the line to retract back onto the SRL drum under
only the SRL’s power. The line retraction shall be
unassisted other than by hand resistance to prevent uncontrolled take-up of line by the SRL. When
the SRL has stopped retracting line, measure and
E4.3.7.4 See Figure 27.
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4.3.7.3 Static Strength Testing of SRL. Shorten the lanyard constituent from the free end to allow installation in the static tensile test equipment
specified in 4.1.7. With the lanyard constituent fully
extracted, install the SRL in the tensile test equipment and apply a load of 3,000 pounds (13.3kN)
across the device. Maintain the load for a period
of five minutes. Compare the test results with the
requirements set forth in 3.2.8.7.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
record the distance from the line outlet on the SRL
housing to the extreme of the free end of the line
constituent. Wait five minutes and then commence
the following procedure. Based on the manufacturer’s rated length of line on the SRL, extract 20 percent of the line. Starting with reconnection of the
clamp and gage, repeat the above procedure with
20 percent of the line extracted. The weight of the
line constituent is to be accounted for by allowing it
to suspend below the connection point of the clamp
(it is allowable to secure the line into a coil below
the clamp). Repeat this procedure for 40, 60, 80,
and 100 percent extraction of the manufacturer’s
specified line length, waiting five minutes between
the tests for each successively greater extraction
length. Compare the results to the requirements set
forth in 3.2.8.6.
4.3.8 Environmental Conditioning Procedures.
In accordance with 3.2.8.9, the dynamic performance test in 4.3.7.1 shall be completed following
each of the conditioning procedures set forth in
4.3.8.1 through 4.3.8.3.
E4.3.8 A new device may be used for each conditioning procedure test.
4.3.8.1 Heat. Place the SRL in a heated chamber
for two hours at a minimum temperature of 130 degrees F (54 degrees C) and at a minimum relative
humidity of 85%. Test within 90 seconds.
4.3.8.2 Cold. Place the SRL in a refrigerated
chamber for two hours at a temperature of minus
40 degrees F (-40 degrees C) or colder. Test within
90 seconds.
4.3.8.3 Wet. Arrange the SRL in a tank, and spray
water on it for three hours at a rate of approximately
18 gallons per hour (70 liters/hour). Test within 90
seconds.
4.4 Fall Arrester Connecting Subsystem Qualification Testing.
4.4.1 Dynamic Performance Test. Lifeline or
lifeline subsystem connection to the anchorage or
anchorage connector shall be accomplished as described by the manufacturer. The fall arrester shall
be positioned on the lifeline 24 inches (610mm) from
the anchorage or anchorage connector attachment
point to the line. Fall arresters which are designed
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E4.4.1 See Figure 26.
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
to freely travel up and down the lifeline without manipulation by the worker, shall be supported by the
connecting subsystem attached to the test weight
prior to release (i.e., they are not to be locked onto
the lifeline prior to releasing the test weight). Attach
the 220-pound (100kg) test weight specified in 4.1.2
to the fall arrester, using the connecting subsystem
supplied by the manufacturer only if such subsystem is integral to the fall arrester. If the connecting
subsystem is not integral, connect the test weight
using the test lanyard as specified in 4.1.4 and having length of three feet (0.9m). Raise the test weight
to create the maximum free fall distance that can
be obtained by the connecting subsystem. The test
weight shall then be released from a point no more
than 12 inches (305mm) horizontally from the centerline of the lifeline. Record the arrest distance and
the maximum arrest force. Arrest distance shall be
determined by adding distances “A” and “B” and “C”
shown in Figure 26. Compare the test results with
the requirements set forth in 3.3.6.1.
4.4.2 Dynamic Strength Test. This test is to be
conducted without the use of a lifeline energy absorber. Lifeline or lifeline subsystem connection to
the anchorage shall be accomplished as described
by the manufacturer’s instructions and markings.
The fall arrester shall be positioned on the lifeline
ten inches (250mm) from the anchorage. Fall arresters which are designed to freely travel up and
down the lifeline without manipulation by the worker, shall be supported by the connecting subsystem attached to the test weight prior to release (i.e.
they are not to be locked onto the lifeline prior to
releasing the test weight). Attach a rigid test weight
having the proportions set forth in Figure 17 with
a weight of 300 pounds +/- three pounds (136.4kg
+/- 1.4kg) to the fall arrester. Use the connecting
subsystem supplied by the manufacturer only if
such subsystem is integral to the fall arrester. If the
connecting subsystem is not integral, connect the
test weight using the test lanyard as specified in
4.1.4 and having length of three feet (0.9m). Raise
the test weight to create the maximum free fall distance allowed by the connecting subsystem. The
test weight shall then be released from a point no
more than 12 inches (305mm) horizontally from the
centerline of the fall arrester. Evaluate the lifeline
strength over the affected section in accordance
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E4.4.2 See Figure 26.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
with the procedures in references 8.3.2, 8.3.3, or
8.4.4, as applicable, and Section 3.3.6.2.
5. MARKING AND INSTRUCTIONS
5.1 General Marking Requirements.
5.1.1 Markings shall be in English.
5.1.2 The legibility and attachment of required
markings shall endure for the life of the component,
subsystem, or system being marked. When pressure sensitive labels are used, they shall comply
with the applicable provision of reference 8.5.1.
5.1.3 Except for connectors, as set forth in Section 5.2.1, equipment shall be marked with the
following:
•
•
•
•
•
•
part number and model designation;
year of manufacture;
manufacturer’s name or logo;
capacity rating;
standard number “Z359.1”;
warning to follow the manufacturer’s instructions
included with the equipment at time of shipment
from the manufacturer.
5.2 Specific Marking Requirements.
5.2.1 Connectors. Connectors shall be marked to
identify the following:
E5.2.1 Additional markings may be provided by the
manufacturer as deemed necessary.
•
•
•
•
year of manufacture;
manufacturer’s identification;
part number;
load rating for the major axis of the connector
stamped or otherwise permanently marked on the
device;
• load rating for gate stamped or otherwise permanently marked on the gate mechanism;
• markings for connectors shall be sufficient to provide traceability;
• for connectors that are non-integral, include the
standard number, “Z359.1(07)”.
5.2.2 Full Body Harnesses. In addition to the
requirements in 5.1, full body harnesses shall be
marked to identify:
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Systems, Subsystems, and Components
•
•
•
•
the fiber used in the material of construction;
the size of the harnesses;
the fall arrest attachment element(s);
for harnesses equipped with a front-mounted attachment element, a caution to use this attachment element only for limited fall arrest with a
maximum of a two foot free fall distance;
• the purpose of any other attachment elements.
5.2.3 Lanyards. In addition to the requirements in
5.1, lanyards shall be marked to identify:
• the material of construction;
• the length;
• the need to avoid contact with sharp edges and
abrasive surfaces;
• the need to make only compatible connections.
For lanyards with two, integrally connected legs,
a warning to attach only the snaphook at the center of the lanyard to the fall arrest attachment element of the harness.
5.2.4 Energy Absorbers. In addition to the requirements in 5.1, energy absorbers shall be marked to
identify:
• the fiber used in the material of construction;
• the maximum arresting force as measured when
tested in accordance with this standard;
• the maximum elongation;
• restriction, if any, on the types of components,
subsystems, or systems with which the energy
absorber is designed to be used;
• maximum recommended distance of free fall over
which an appropriate degree of protection is provided.
5.2.5 Anchorage Connectors. In addition to the
requirements in 5.1, anchorage connectors shall be
marked to identify:
• the materials of construction;
• proper method of coupling to anchorages or reference to separate instructions specifying same, or
both;
• the need to avoid contact with sharp edges and
abrasive surfaces, if applicable;
• inspection requirements;
• warnings against use with incompatible connec-
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
tors;
• stability and compatibility limitations for example
anchorages;
• limitations concerning physical hazards such as
thermal, electrical and chemical sources.
5.2.6 Fall Arresters. In addition to the requirements
in 5.1, fall arresters shall be marked to identify:
• the direction of use of the fall arrester on its vertical lifeline;
• warnings against use with incompatible lifelines;
• the proper size and type of vertical lifeline with
which the fall arrester is intended to be used.
5.2.7 Vertical Lifelines. In addition to the requirements in 5.1, vertical lifelines (or their container or
spool if sold in bulk) shall be marked to identify:
• the fiber used in the material of construction;
• the diameter of rope or width and thickness of
webbing;
• its length;
• reference to separate instructions emphasizing
elongation characteristics, proper installation,
and lower end termination;
• the need to avoid contact with sharp edges and
abrasive surfaces;
• the need for inspection at periodic intervals and at
least once a year.
5.2.8 Self-Retracting Lanyards. In addition to the
requirements in 5.1, self-retracting lanyards shall
be marked to identify:
• diameter of rope or wire rope and width and thickness of webbing used in the lanyard;
• the fiber or other materials used in the lanyard
construction;
• the lanyard length;
• maximum arrest force;
• proper installation means;
• the need for inspection at periodic intervals and at
least monthly;
• testing of the device for locking before each use;
• arrest distance.
5.3 General Instruction Requirements.
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Systems, Subsystems, and Components
5.3.1 Instructions shall be provided to the user
printed in English and affixed to the equipment at
the time of shipment from the manufacturer.
5.3.2 Instructions shall contain the following information:
• a statement that the manufacturer’s instructions
shall be provided to users;
• manufacturer’s name, address, and telephone
number;
• manufacturer’s part number and model designation for the equipment;
• intended use and purpose of the equipment;
• proper method of use and limitations on use of the
equipment;
• illustrations showing locations of markings on the
equipment;
• reproduction of printed information on all markings;
• inspection procedures required to assure the
equipment is in serviceable condition and operating correctly;
• anchorage requirements as set forth in 7.2.3;
• criteria for discarding equipment which fails inspection;
• procedures for cleaning, maintenance, and storage;
• reference to the ANSI/ASSE Z359.1-2007 standard.
5.3.3 Instructions shall require that only the equipment manufacturer, or persons or entities authorized in writing by the manufacturer, shall make
repairs to equipment.
5.3.4 Instructions shall require the user to remove
equipment from field service if it has been subjected to the forces of arresting a fall.
5.3.5 Instructions shall require the user to have a
rescue plan and the means at hand to implement it
when using the equipment.
5.3.6 Instructions shall provide warnings regarding:
• altering the equipment;
• misusing the equipment;
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
• using combinations of components or subsystems, or both, which may affect or interfere with
the safe function of each other;
• exposing the equipment to chemicals which may
produce a harmful effect and to consult the manufacturer in cases of doubt;
• using the equipment around moving machinery
and electrical hazards;
• using the equipment near sharp edges and abrasive surfaces.
5.4 Specific Instruction Requirements.
5.4.1 Connectors. In addition to the requirements
in 5.3, instructions for connector components shall
include:
E5.4.1 This is intended to apply to connectors,
supplied separately to the user, which are not integral to the product (i.e. are removable from the
product).
• the material used in the connector construction;
• the size of the connector and dimensions affecting its compatibility with objects to which it may be
connected;
• the need to make only compatible connections
and limitations of compatibility;
• proper method of coupling the connector and
checking that it is closed and locked;
• the minimum strength of the connector body when
loaded in the direction set forth in the applicable
sections of this standard;
• the minimum strength of carabiner and snaphook
gates when loaded in the directions set forth in
3.2.1.4;
• certification (in the case of snaphooks, carabiners, D-Rings, and O-Rings) that proves load
testing has been performed in accordance with
3.2.1.7 of this standard.
5.4.2 Full Body Harness. In addition to the requirements in 5.3, instructions for full body harnesses
shall include:
• all the markings with appropriate elaborations or
explanations;
• donning, fitting, adjustment, and use information
including warnings against improper methods of
assembly;
• maximum free fall distance permitted.
5.4.3 Lanyards. In addition to the requirements in
5.3, instructions for lanyards shall include a warn-
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E5.4.3 Manufacturers may provide a suitable
means for connecting one leg of a twin leg lanyard
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
ing against contact with sharp edges and looping
around small diameter structural members.
to the full body harness to place the lanyard leg out
of the way during work. This special attachment is
generally designed to break away during a fall to
prevent potentially harmful forces from being exerted on the harness wearer.
For lanyards with two, integrally connected legs,
the additional cautions;
• connect only the center snaphook to the fall arrest
attachment element;
• do not attach the leg of the lanyard which is not
in use to the harness except to attachment points
specifically designated by the manufacturer for
this purpose;
• do not rig the lanyard to create more than a six
foot free fall;
• do not allow the legs of the lanyard to pass under
arms, between legs, or around the neck.
5.4.4 Energy Absorbers. In addition to the requirements in 5.3, instructions for energy absorbers shall include:
• the material used in the energy absorber construction;
• the need to make only compatible connections
and limitations of compatibility;
• proper method of coupling the energy absorber to
adjacent components of the system;
• the maximum arrest force of the energy absorber
when dynamically tested in accordance with the
requirements of this standard;
• the maximum elongation of the energy absorber
when dynamically tested in accordance with the
requirements of this standard.
5.4.5 Anchorage Connectors. In addition to the
requirements in 5.3, instructions for anchorage
connectors shall include:
• the material used in the anchorage connector
construction;
• the need to make only stable and compatible interfaces and connections and limitations of stability and compatibility;
• proper method of coupling the anchorage connector to anchorages with which it is intended to be
used and to adjacent components of the system;
• the strength of the anchorage connector when
statically tested in accordance with the requirements of this standard;
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
• warnings that the anchorage connector shall be
attached to no more than one PFAS unless certified for such purpose;
• warnings to avoid exposure to physical and chemical hazards which the anchorage connector is
not designed to withstand.
5.4.6 Fall Arresters. In addition to the requirements
in 5.3, instructions for fall arresters shall include:
• the need to make only compatible connections
and limitations of compatibility;
• proper method of coupling the fall arrester to adjacent components of the system;
• warnings that the fall arrester shall be attached to
no more than one PFAS;
• warnings to avoid exposure to physical and chemical hazards which the fall arrester is not designed
to withstand;
• the arrest distance when dynamically tested in accordance with the requirements of this standard;
• the proper size, construction and type of vertical
lifelines with which the fall arrester is intended to
be used;
• warnings to emphasize that anchoring be above
the user to prevent pendulum fall;
• warnings to emphasize use is not suitable when
the user is positioned on an unstable surface, fine
grain material, or particulate solids such as sand
or coal;
• information for determining total fall distance including lifeline elongation.
5.4.7 Vertical Lifelines. In addition to the requirements in 5.3, instructions for vertical lifelines shall
include:
• the material used in the vertical lifeline construction;
• the need to make only stable and compatible interfaces and connections and limitations of stability and compatibility;
• proper method of coupling the vertical lifeline
to anchorage connectors and anchorages with
which it is intended to be used and to adjacent
components of the system;
• the strength of the vertical lifeline when statically
tested in accordance with the requirements of this
standard;
• warnings that the vertical lifeline shall be attached
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to no more than one PFAS;
• warnings to avoid exposure to physical and chemical hazards which the vertical lifeline is not designed to withstand;
• the proper fall arrester with which the vertical lifeline is intended to be used;
• lifeline elongation characteristics.
5.4.8 Self-Retracting Lanyards. In addition to the
requirements in 5.3, instructions for self-retracting
lanyards shall include:
• the diameter of rope or wire rope and width and
thickness of webbing used in the lanyard;
• the fiber or other materials used in the lanyard
construction;
• the lanyard length;
• the maximum arrest force when dynamically test
ed in accordance with the requirements of this
standard;
• the arrest distance when dynamically tested in accordance with the requirements of this standard;
• proper installation means;
• testing of the device for locking before each use.
5.4.9 Integral Subsystems and Integral Systems. In addition to the general instruction requirements in 5.3, instructions for integral subsystems
and integral systems shall include the provisions of
5.4.1 through 5.4.9 which are applicable to the constituents of such subsystems and systems.
æ 53%2æ ).30%#4)/. æ -!).4%.!.#% æ !.$æ
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Users of PFAS shall, at a minimum, comply with all
manufacturer instructions regarding the inspection,
maintenance, and storage of the equipment. The
user’s organization shall retain the manufacturer’s
instructions and make them readily available to all
users.
6.1 Inspection.
6.1.1 Equipment shall be inspected by the user
before each use and, additionally, by a competent
person other than the user at intervals of no more
than one year.
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E6.1.1 The purpose of two-level inspection of
equipment is to provide two independent means
for guarding against oversight in the detecting and
controlling against the use of defective, damaged,
and improperly maintained equipment. If such
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
equipment conditions are observed by the competent person’s inspection, measures should be
taken to provide the user with additional training or
retraining in equipment inspection, maintenance,
use, and storage. Such observations may also
suggest the need for selection of alternative equipment more suitable for the conditions of use. The
frequency of periodic inspection by a competent
person should be established by the user’s organization based upon careful consideration of relevant
factors. Such factors include the nature and severity of workplace conditions affecting the equipment
and the modes of use and exposure time of the
equipment.
6.1.2 Inspection criteria for the equipment shall be
set by the users’ organization. Such criteria shall
equal or exceed the greater of the criteria established by this standard or the manufacturer’s instructions.
6.1.3 When inspection reveals defects in, damage
to, or inadequate maintenance of equipment, the
equipment shall be permanently removed from service or undergo adequate corrective maintenance
before return to service.
6.1.4 In addition to the inspection requirements set
forth in the manufacturer’s instructions, the equipment shall be inspected at both inspection levels
described in 6.1.1 for:
• absence or illegibility of markings;
• absence of any elements affecting the equipment
form, fit or function;
• evidence of defects in or damage to hardware elements including cracks, sharp edges, deformation, corrosion, chemical attack, excessive heating, alteration and excessive wear;
• evidence of defects in or damage to straps or
ropes including fraying, unsplicing, unlaying, kinking, knotting, roping, broken or pulled stitches, excessive elongation, chemical attack, excessive
soiling, abrasion, alteration, needed or excessive
lubrication, excessive aging and excessive wear;
• alteration, absence of parts, or evidence of defects in, damage to or improper function of mechanical devices and connectors.
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6.2 Maintenance and Storage.
6.2.1 Maintenance and storage of equipment shall
be conducted by the user’s organization in accordance with the manufacturer’s instructions. Unique
issues, which may arise due to conditions of use,
shall be addressed with the manufacturer. The
manufacturer’s instructions shall be retained for
reference.
E6.2.1 Maintenance refers to any act of cleaning,
repair, resetting, etc. of equipment. An example of
a “unique issue” may be heavy soiling of an article
by a substance not addressed in the manufacturer’s instructions.
6.2.2 Equipment, which is in need of or scheduled
for maintenance shall be tagged as “unusable” and
removed from service.
6.2.3 Equipment shall be stored in a manner as to
preclude damage from environmental factors such
as heat, light, excessive moisture, oil, chemicals
and their vapors, or other degrading elements.
E6.2.3 Equipment, which is damaged or in need
of maintenance should not be stored in the same
area as usable equipment. Prior to using equipment, which has been stored for long periods of
time, a detailed inspection should be performed by
a competent person. Heavily soiled, wet, or otherwise contaminated equipment should receive proper maintenance (e.g. drying and cleaning) prior to
storage.
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E7 For additional information, see ANSI/ASSE
Z359.2, Managed Fall Protection Programs.
When it is determined through a workplace assessment that PFAS is to be used for worker protection,
the equipment shall be selected using the following
criteria.
7.1 Equipment Selection. Prior to selecting PFAS
equipment, a competent person shall make an assessment of workplace conditions where the equipment is required and understand the intended use of
such equipment. Such assessment shall, at a minimum, identify the presence of hot objects, sparks,
flames, and heat-producing operations; chemicals;
electrical hazards; environmental contaminants;
sharp objects; abrasive surfaces; moving equipment and materials; unstable, uneven, and slippery walking/working surfaces; unguarded openings; climatic and weather factors; and foreseeable
changes in any of these conditions taken individually or collectively. The material and construction
of the PFAS shall be considered in the equipment
selection process such that these workplace con-
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E7.1 It is the understanding of this subcommittee
that, when used, the term “Qualified Person” also
meets the definition of a “Competent Person”. See
ANSI/ASSE Z359.2, Managed Fall Protection Programs.
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
ditions are suitably addressed and responded to.
The equipment must match the work situation and
workplace environmental factors.
7.1.1 The workplace assessment shall identify all
paths of intended user movement and all fall hazards along such paths. The competent person shall
identify the required range of mobility in each fall
hazard zone and note the location and distances
to all obstructions in the potential fall paths. Lateral
obstructions, which could be contacted in a pendular fall arrest shall be noted. A connecting subsystem shall be selected which will satisfactorily limit
total fall distance and allow for dynamic elongation
(in particular, lanyard, energy absorber, or vertical
lifeline elongation as examples) and activation distance of the connecting subsystem.
7.1.2 Wherever fall hazards in the user’s path cannot be avoided or eliminated, suitable anchorages
meeting the requirements of 7.2.3 shall be identified
and proper anchorage connectors meeting the requirements of 3.2.5 shall be specified for each. The
location and type of anchorage connectors shall be
selected to prevent pendular fall arrest.
7.1.3 The stability and compatibility of couplings between anchorage connectors and anchorages shall
be considered in anchorage and anchorage connector selection.
7.1.4 The exposure of anchorage connectors to
sharp edges, abrasive surfaces, and physical
hazards such as thermal, electrical, and chemical
sources shall be considered in anchorage and anchorage connector selection.
7.1.5 The competent person shall calculate the authorized persons fully equipped weight and ensure
it is within the capacity range set forth in 1.1.
7.1.6 A harness meeting the requirements of this
standard shall be selected which is sized and proportioned to fit the user in accordance with the
manufacturer’s instructions.
7.1.7 Connectors that are selected, whether integral
elements or individual components, shall be suitably sized and configured to interface compatibly
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with associated connectors which will be attached
to them.
7.1.8 The competent person shall select means of
protecting the PFAS equipment against damage by
workplace operations. The competent person shall
consult the manufacturers instructions.
7.1.9 The competent person shall check the PFAS
equipment markings and instructions at time of
selection to be sure the equipment complies with
this standard. Any manufacturer’s instructions regarding equipment selection shall be read and followed.
7.1.10 The competent person shall ensure that systems assembled from components and subsystems made by different manufacturers are compatible and meet the requirements of this standard.
The competent person shall consult the respective
manufacturers and, if necessary, arrange the testing required by this standard before using such systems.
7.2 Equipment Rigging and Use. PFAS equipment shall be rigged to prevent a free fall in excess
of six feet (1.8m) and preclude the presence of vertical and lateral obstructions in the potential fall path.
The rigging shall take into consideration the rescue
plan and rescue equipment provision for retrieval of
the fallen user of the PFAS. The PFAS equipment
shall be rigged to prevent its contact with hazardous objects in the workplace, which could damage
the equipment or prevent its proper functioning. The
authorized person shall calculate his fully equipped
weight and assure it is within the capacity range set
forth in 1.1.
7.2.1 No knots shall be tied in lanyards, lifelines, or
anchorage connectors. Sliding hitch knots shall not
be used in lieu of fall arresters.
7.2.2 Snaphooks and carabiners shall be compatibly matched to their associated connector to reduce
the possibility of rollout. Snaphooks and carabiners
shall be securely closed and locked once coupled
to an associated connector. Snaphooks and carabiners shall not be connected to each other.
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E7.2.2 Multiple connections into a single ring are
not recommended (i.e. two snaphooks; snaphook
and webbing; snaphook and carabiner).
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Systems, Subsystems, and Components
7.2.3 Anchorages selected for PFAS shall have a
strength capable of sustaining static loads, applied
in the directions permitted by the PFAS, of at least:
(a) two times the maximum arrest force permitted on the system when certification exists, or (b)
5,000 pounds (22.2kN) in the absence of certification. When more than one PFAS is attached to an
anchorage, the anchorage strengths set forth in (a)
and (b) above shall be multiplied by the number of
personal fall arrest systems attached to the anchorage.
E7.2.3 The 5,000-pound (22.2kN) anchorage
referred to here is the same as that required by
OSHA 1910.66. An assumption is made that the
5,000-pound (22.2kN) strength level has been
established and, therefore, certification is not required. See ANSI/ASSE Z359.0.
7.2.4 Anchorage connections shall be stabilized to
prevent unwanted movement or disengagement of
the PFAS from the anchorage.
E7.2.4 Anchorages should be located vertically
above the user’s head to prevent pendular fall arrest. If a mobile anchorage connector (e.g. trolley)
is not used to provide lateral mobility, the anchorage
point should be re-rigged as the work progresses
so as to provide an anchorage vertically over the
user’s head at all times.
7.2.5 Anchorage connectors shall not be attached
to anchorages where such attachment would reduce the anchorage strength below the applicable
level set forth in 7.2.3 or reduce the anchorage
strength below the allowable level set by applicable
structural codes. A suitable anchorage connector
shall be used for rigging the connection of lanyards
and lifelines to structural members. Lanyards and
lifelines shall not be wrapped around structural
members and connected back onto themselves
unless a suitable anchorage connection means is
integral to them.
7.2.6 The stability and compatibility of couplings
between anchorage connectors and anchorages
shall be considered in anchorage connector rigging
and use.
7.2.7 The exposure of anchorage connectors to
sharp edges, abrasive surfaces, and physical
hazards such as thermal, electrical, and chemical
sources shall be considered in anchorage connector rigging and use.
7.2.8 A vertical lifeline shall suspend freely from
its anchorage connection without contact along its
length with structures or other objects, which would
adversely affect its integrity or its function in conjunction with other components of the PFAS. In or-
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E7.2.8 Vertical lifelines should be protected from
abrasion that may occur from suspension over or
along a structural member.
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der to stabilize the lower end of the lifeline, it shall
be rigged with a weight or other provision specified
by the manufacturer of the associated fall arrester.
The VLL shall be extended to or below the lowest
level to which the user is expected to travel and a
stop specified by the manufacturer of fall arrester
shall be installed to prevent the fall arrester from
accidentally coming off the lifeline.
7.2.9 The authorized person shall check the lifeline
to assure that it is of the correct size and construction for use with the intended fall arrester. Care
shall also be taken to assure that the fall arrester is
installed in the proper direction on the lifeline in accordance with the manufacturer’s instructions.
7.2.10 Lanyards and lifelines with shock absorbers
shall be installed in a manner that prevents structural interference with the shock absorber’s function.
7.2.11 A harness meeting the requirements of the
Z359 Fall Protection Code and properly configured
for the workplace to be performed shall be selected. The harness shall be sized and proportioned
to fit the authorized person in accordance with the
manufacturer’s instructions.
E7.2.11 The competent person should verify the
total weight of each authorized person and equipment, tools, clothing, etc., and assure it is within
the capacity range as set forth by the manufacturer.
The competent person should verify the personal
fall arrest system equipment markings and instruction at the time of selection to be sure the equipment complies with this standard. The manufacturer’s equipment selection instructions should be
read and followed by the authorized person.
7.2.11.1 Connectors that are selected, whether integral elements or individual components, shall be
compatibly shaped and dimensioned in relation to
the associated connectors which will be attached to
them, or as designed by the manufacturers.
E7.2.11.1 Equipment that is dimensionally incompatible can lead to forced roll-out. The competent
person and the authorized person should consider
the possibility of forced roll-out and verify the equipment is adequate for that work activity.
7.2.11.2 The competent person and/or qualified
person shall ensure that systems assembled from
components and subsystems made by different
manufacturers meet the requirements of this standard.
7.2.12 PFAS equipment shall be rigged so that the
Maximum Arresting Force shall not exceed the
specifications referenced in this standard.
7.2.12.1 No knots shall be tied in lanyards, lifelines,
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E7.2.12.1 The knots have an effect of reducing the
ANSI/ASSE Z359.1-2007 American National Standard
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or anchorage connectors. A sliding hitch shall not
be used in lieu of fall arrestors.
capacity of the PFAS by as much as 50% to 70%.
7.2.12.2 Snaphooks and carabiners shall be compatibly matched to their associated connector to
reduce the possibility of forced rollout. Snaphooks
and carabiners shall be securely closed and locked
once coupled to an associated connector. Snaphooks
and carabiners shall not be connected to each other
unless specifically designed for such connections.
E7.2.12.2 Multiple connections into a single ring are
not recommended (i.e., two snaphooks; snaphook
and webbing; snaphook and carabiner). Snaphooks
and carabiners, which are not compatible with each
other, as well as snaphook-to-snaphook connections, may cause forced rollout.
7.2.12.3 Anchorage connectors shall not be attached to anchorages where such attachment
would reduce the anchorage strength below the
applicable level set forth or reduce the anchorage
applicable level set forth or reduce the anchorage
strength below the allowable level set by governing
codes and OSHA regulations A suitable anchorage
connector shall be used for rigging the connection
of lanyards to structural members. Lanyards shall
not be wrapped around structural members and
connected back onto themselves unless a suitable
means for anchorage connection is integral into the
lanyard, and the lanyard meets the requirements of
ANSI/ASSE Z359.1 standard.
E7.2.12.3 The competent person may need to consult a qualified person to determine the structural
capacity of the working surfaces and proposed anchorages. The competent person should consider
the effects of swing falling in the event of a fall. Obstructions, which could be contacted in a pendular
fall arrest should be noted. A connecting subsystem should be selected which will satisfactory limit
total fall distance and allow for dynamic elongation
(in particular, lanyard, energy absorber, or vertical
lifeline elongation as examples) and activation distance of the connecting subsystem.
7.2.12.4 The stability and compatibility of couplings
between anchorage connectors and anchorages
shall be considered by the competent person in anchorage connector rigging and use.
E7.2.12.4 The competent person should verify that
the authorized persons’ equipment is adequate and
compatible for the authorized persons’ activities
before the authorized persons are exposed to any
fall hazards.
7.2.12.5 Anchorage connectors shall be protected
from workplace environmental factors and work
site hazards.
E7.2.12.5 The competent person should fully understand the intended use of the equipment and the
equipment limitations before authorized persons
are exposed to any fall hazards. Prior to selecting
PFAS equipment, the competent person and/or
qualified person should make an assessment of
workplace conditions where the equipment is required. Such assessment should, at a minimum,
identify the presence of hot objects, sparks, flames,
and heat producing operations; chemicals; electric
hazards; environmental contaminants; sharp objects; abrasive surfaces; moving equipment and
materials; unstable, uneven, and slippery walking/
working surfaces; unguarded openings; climatic
weather factors; and foreseeable changes in any of
these conditions taken individually or collectively.
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Systems, Subsystems, and Components
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
7.2.12.6 The exposure of anchorage connectors
to sharp edges, abrasive surfaces, and physical
hazards such as thermal, electrical, and chemical
sources shall be considered by the competent person in anchorage connector rigging and use.
E7.2.12.6 The competent person should understand
the limitation of the manufacturer’s equipment and
select the proper equipment for the authorized persons’ work activities before the authorized persons
are exposed to any fall hazards.
7.2.12.7 A vertical lifeline shall be securely attached
to and suspended freely from its anchorage connection and not contact any structures or other objects, which could adversely affect its integrity or its
function. Vertical lifelines shall be protected from
abrasion or other damage (i.e., heat, welding slag,
electrical, chemicals, etc.) that may occur from suspension over or along a structural member. In order
to stabilize the lower end of the lifeline, it shall be
rigged with a weight or other provision specified
by the manufacturer of the associated fall arrester.
The VLL shall be extended to or below the lowest
level to which the authorized person is expected to
travel. A stop specified by the manufacturer of the
fall arrester shall be installed to prevent the fall arrester from accidentally coming off the lifeline.
7.2.12.8 The competent person shall check the vertical lifeline to assure that it is of the correct size
and construction for use with the intended fall arrester.
7.2.12.9 Fall arresters shall be installed in the
proper direction on the VLL in accordance with the
manufacturer’s instructions.
7.3 Training. Authorized persons and users shall
be trained by a competent person trainer to inspect,
use, store, and maintain the equipment according
to the requirements of this standard and the manufacturers’ instructions.
7.3.1 Training shall address inspections performed
prior to use of the equipment and include the manufacturers’ recommendations for inspection.
E7.3.1 Post-use inspection should also be performed before returning equipment to storage.
7.3.2 Training shall be provided in proper use of the
equipment and include:
E7.3.2 This standard does not specify the requirements imposed on equipment and methods for
rescue and evacuation operations at heights. A future standard in the Z359 Fall Protection Code will
address such requirements. The absence of such
standard at this time does not diminish the need
for training in the planning and execution of rescue
• how to use the equipment;
• how to estimate and limit the maximum arresting
force to acceptable limits for the PFAS;
• proper methods of donning, adjusting, and inter-
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
connecting of the equipment;
• proper attachment locations on the equipment;
• intended function and performance characteristics for each item of equipment;
• proper attachment methods including compatibility of the sizes of snaphooks, D-Rings, and other
connections to reduce the probability of accidental disengagement;
• how to determine free fall distance and total fall
distance;
• what to do after a fall to protect the user from injury;
• emergency rescue planning and execution to include;
• methods of rescue;
• rescue personnel availability;
• type of equipment available for rescue and effective means to summon rescue personnel;
• drilling of rescue personnel in rescue and evacuation procedures.
and evacuation procedures, which may be necessary to retrieve a user suspended by a fall arrest
system after a fall occurs.
7.3.3 Training in maintenance procedures shall include those issues set forth in the manufacturer’s
instructions and Section 6.2.
E7.3.3 Post-use inspection may also be included
as a maintenance procedure.
7.3.4 Training in proper storage techniques shall
be provided in accordance with the manufacturer’s
recommendations.
E7.3.4 The competent person shall establish a
proper storage location for personal fall arrest
equipment.
7.3.5 Training through practical demonstration shall
be provided each user when:
•
•
•
•
initially donning or using equipment;
a component is changed;
first approaching a condition of use;
encountering special conditions.
7.3.6 Periodic assessment of the effectiveness of
user training shall be conducted at least annually
by a competent person and the need for more training and retraining determined.
E7.3.6 Training effectiveness may be evaluated
by several techniques. Personnel should demonstrate their working knowledge of personal fall arrest equipment and procedures through a written or
practical demonstration or both.
7.3.7 Training shall address inspections performed
prior to each use of the equipment and include the
manufacturers’ recommendations for inspection.
E7.3.7 Post-use inspection should also be performed by the authorized person before returning
equipment to storage.
7.3.8 Training shall be provided in the selection and
use of fall protection equipment including:
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
• hands-on equipment training including climbing
and workplace task situations.
7.3.9 Training shall be provided by practical demonstration on how to properly use the equipment
before authorized persons are exposed to fall hazards. The training shall include the following topics:
•
•
•
•
•
•
•
•
•
•
first approaching a condition of use;
encountering special conditions;
how to use the equipment;
how to estimate and limit the maximum arresting
force to acceptable limits for the PFAS;
proper methods of donning, adjusting, and interconnecting of the equipment;
proper attachment locations on the equipment;
intended function and performance characteristics of each item of equipment;
proper attachment methods including compatibility of the sizes of the snaphooks, D-Rings, and
other connections to reduce the probability of accidental disengagement;
what to do after a fall to protect the authorized
person from injury;
emergency rescue planning and execution to include:
• preplanning of rescue;
• methods of rescue;
• rescue personnel availability;
• type of equipment for rescue and effective
means to summon rescue personnel;
• drilling of rescue personnel in rescue and
evacuation procedures.
7.3.10 The competent person trainer shall include
many different methods of training the authorized
persons. The training shall include lectures, videos,
demonstrations, and hands-on types of training on
the equipment and their intended type of usage.
The competent person trainer shall keep the training records of the trained authorized persons for at
least ten years.
7.3.11 Training shall be communicated to the authorized person in a multimedia format and in a language that they have a working knowledge, usually
their first or second natural language.
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
7.3.12 Periodic assessment of the effectiveness of
the authorized person training shall be conducted at
least annually by a competent person and/or competent person trainer and the need for more training and retraining determined. Retraining shall also
be performed whenever there is reason to believe
that the authorized person is inadequately trained
or when work equipment or workplace conditions
change.
7.3.13 Competent person trainers and qualified
person trainers shall have current knowledge of
fall protection methods, issues, and practices, and
shall maintain this current knowledge through practice, experience, or education.
æ2%&%2%.#%3
When referred to herein, the specific references
cited below (inclusive of the revision designated)
shall be applied. If any of the listed references is
revised or is obsoleted by its issuer, the specific
reference cited below shall continue to apply to this
standard unless and until this standard is officially
amended.
8.1 Superintendent of Documents U.S. Government Printing Office Washington, DC
8.1.1 Standard Industrial Classification Manual
8.2 U.S. Department of Defense, National Publication Form Center 5801 Tabor Avenue Philadelphia,
PA 19120-5099
8.2.1 MIL-H-6875H(2) NOT 1, Heat Treatment of
Steel, Process for (S/S by SAE-AMS-H-6875)
8.2.2 MIL-W-83420D, Military Specification, Wire
Rope, Flexible, for Aircraft Control
8.3 General Services Administration Specification Branch 7th & D Street, S.W. Washington, DC
20407
8.3.1 FED-STD-191/4108, Strength and Elongation, Breaking; Textile Webbing, Tape and Braided
Items
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
8.3.2 FED-STD-191/6015.1, Strength and Elongation, Breaking of Cordage; Spliced Specimen
Method
8.3.3 FED-STD-191/6016, Strength and Elongation, Breaking of Cordage; Non-Spliced Specimen
Method
8.3.4 Federal Standard 751A, Stitches, Seams,
and Stitchings
8.3.5 U.S. DoD RR-W-410E, Wire Rope and
Strand
8.4 ASTM 1916 Race Street, Philadelphia, PA
19103
8.4.1 ASTM B117-03, Standard Practice for Operating Salt Spray (Fog) Apparatus
8.4.2 ASTM A391/A391M-01, Standard Specification for Grade 80 Alloy Steel Chain
8.4.3 ASTM E139-00e1, Standard Test Methods
for Conducting Creep, Creep-Rupture, and StressRupture Tests of Metallic Materials
8.4.4 ASTM E8-04, Test Methods for Tension Testing of Metallic Materials
8.4.5 ASTM E18-05e1, Standard Test Methods for
Rockwell Hardness and Rockwell Superficial Hardness of Metallic Materials
8.5 Underwriters Laboratories, Inc. Northbrook,
Illinois
8.5.1 UL 969-2001, Marking and Labeling Systems
8.6 American Society of Safety Engineers, 1800
East Oakton Street, Des Plaines, IL 60018
8.6.1 ANSI/ASSE A10.32, Fall Protection Systems
for Construction and Demolitions
8.7 American Society for Quality Control 310 West
Wisconsin Avenue Milwaukee, WI 53203
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
8.7.1 ANSI/ASQC Q94, Quality Management and
Quality System Elements - Guidelines
8.8 American Society of Mechanical Engineers 345
East 47th Street New York, NY 10017
8.8.1 ASME/ANSI A39.1, Safety Requirements for
Window Cleaning (includes supplements a & b)
8.9 Canadian Standards Association 178 Rexdale
Boulevard, Rexdale, Ontario, Canada
8.9.1 Canadian Standard Z259.1, Fall Arresting
Safety Belts and Lanyards; for Construction and
Mining Industries
8.9.2 CAN/CSA Z259.10-M90, Full Body Harness
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Appendix A – List of Acronyms for Definitions of Terms
!#2/.9-æ
A
AC
ACTD
AD
AE
AJ
BB
BSU
BU
CAP
CAR
CH
COM
CON
CSS
CST
CWH
DD
DDV
DR
EA
EAHLL
EAP
EAVLL
EF
EL
ER
ESPL
EST
F
FA
FAA
FACSS
FAS
FBH
FF
FFD
HC
HLL
HLLSS
HW
I
ISS
Anchorage
Anchorage Connector
Activation Distance
Arrest Distance
Attachment Element
Adjuster
Body Belt
Body Support
Buckle
Capacity
Carabiner
Chest Harness
Component
Connector
Connecting Subsystem
Constituent
Chest-Waist Harness
Deceleration Distance
Deceleration Device
D-Ring
Energy Absorber
Horizontal Lifeline Energy Absorber
Personal Energy Absorber
Vertical Lifeline Energy Absorber
Formed Eye
Element
Return Eye
Spliced Eye
Stitched Eye
Fitting
Fall Arrester
Fall Arrest Attachment
Fall Arrester Connecting Subsystem
Fall Arrest System
Full Body Harness
Free Fall
Free Fall Distance
Hybrid Component
Horizontal Lifeline
Horizontal Lifeline Subsystem
Hardware
Integral
Integral Subsystem
AMERICAN SOCIETY OF
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4%2-
ANSI/ASSE Z359.1-2007 American National Standard
!#2/.9.æ
L
LCSS
LL
LLSS
LT
M
MAF
MAL
OR
OVR
P
PFAS
PLT
PPE
R
RG
RS
RW
S
SA
SF
SH
SP
SPL
SRL
SRLCSS
SS
SUSS
STR
TBL
TD
TFD
TH
TQ
TRS
TV
U
VLL
VLLSS
W
WPS
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4%2Lanyard
Lanyard Connecting Subsystem
Lifeline
Lifeline Subsystem
Lifeline Tensioner
Marking
Maximum Arrest Force
Maximum Arrest Load
O-Ring
Oval Ring
Personal
Personal Fall Arrest System
Proof Load Testing
Personal Protective Equipment
Rope
Rope Grab
Synthetic Rope
Wire Rope
System
Shock Absorber
Swaged Fitting
Snaphook
Stitch Pattern
Splice
Self-Retracting Lanyard
Self-Retracting Lanyard Connecting Subsystem
Subsystem
Supporting Subsystem
Strap
Thimble
Developmental Testing
Total Fall Distance
Thread
Qualification Testing
Travel Restriction System
Verification Testing
User
Vertical Lifeline
Vertical Lifeline Subsystem
Webbing
Work Positioning System
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
©
©
©
Figure 1a:
D-Ring, Full Circle
Roller
Figure 1b:
D-Ring, Semi-Circle
Figure 1c:
O-Ring
Tongue
4ONGUE
2OLLER
Frame
©
©
©
&RAME
Figure 1d:
Buckle, Tongue
Figure 1e:
Buckle, Friction
Figure 1f:
Adjuster, Webbing (Buckle)
Grommet
Webbing
©
©
©
Figure 1g:
Adjuster, Oval Ring, Rope
Figure 1h:
Thimble
Figure 1i:
Grommets in Webbing
Figure 1: Examples of Some Typical
Connector (hardware) Components and Elements
Drawings © Copyright
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Hook
Body
Hook
Nose
Gate
Throat
opening
Gate
Lock
Spring
(Inside)
Lock
Hinge
Gate
Eye
©
©
Figure 1j:
Snaphook, Non-Locking
©
Figure 1k:
Snaphook, Self-Locking
Figure 1l:
Snaphook, Self-Locking
(excluded from this standard)
(shown unlocked and open)
Hook
Body
Manual
lock
Spring
(Inside)
Gate
Hook
Nose
Lock
Gate
Gate
Hinge
Lock
Eye
©
©
©
Figure 1m:
Snaphook, Self-Locking
Figure 1n:
Snaphook, Self-Locking
Figure 1o:
Snaphook, Manual-Locking
(excluded from this standard)
Carabiner
Body
Carabiner
Nose
Gate
Lock
Lock
Gate
Gate
Hinge
Hinge
Spring
(inside Gate)
©
Figure 1p:
Carabiner, Non-Locking
(excluded from this standard)
©
©
Figure 1q:
Carabiner, Self-Locking
Figure 1r:
Carabiner Manual-Locking
(excluded from this standard)
Figure 2: Examples of Some Typical
Connector (hardware) Components and Elements
Drawings © Copyright
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Anchorage I-Beam
Anchorage I-Beam
Anchorage
Connector
Anchorage Choker
Figure 2a: Beam and Choker
Figure 2b: Beam and Eye Bolt
Anchorage I-Beam
Anchorage
(Column)
Anchorage
Connector
(Trolley)
Figure 2c: Beam and Trolley
Anchorage
Connector
(Tripod)
Anchorage
Connector
(Davit)
Anchorage (Floor)
Figure 2e: Floor and Tripod
Tieback
Figure 2d: Column, Davit and Brackets
Counterweight
Anchorage
Connector
(outrigger)
Anchorage (Roof)
Figure 2f: Roof and Outrigger
Figure 2: Examples of Some Typical
Anchorages and Anchorage Connectors
Drawings © Copyright
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Shoulder Strap
Fall Arrest
Attachment
Shoulder Strap
Shoulder Strap
Retainer
Buckle
Thigh Strap
Sub-pelvic
Strap
Buckle
Buckle
©
©
FRONT
BACK
Figure 3a: Example of a Typical
Full Body Harness
Fall Arrest
Attachment
Shoulder Strap
Shoulder Strap
Shoulder Strap
Retainer
Buckle
Buckle
Thigh Strap
Sub-pelvic
Strap
Buckle
Buckle
©
BACK
©
FRONT
Drawings © Copyright
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Shoulder Strap
Fall Arrest
Attachment (FAA)
Shoulder Strap
Shoulder Strap
Retainer
Body Pad
Waist Strap
Sub-pelvic
Strap
Thigh Strap
Buckle
Buckle
©
©
FRONT
BACK
Figure 3a: Example of a Typical
Full Body Harness
Shoulder Strap
Shoulder Strap
Fall Arrest
Attachment
Shoulder Strap
Retainer
Chest Strap
Body Pad
Waist Strap
©
©
FRONT
BACK
Drawings © Copyright
AMERICAN SOCIETY OF
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Figure 3b: Example of a Typical
Chest-Waist Harness
(Excluded from this Standard)
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Shoulder Strap
Shoulder Strap
Fall Arrest
Attachment
Chest Strap
Chest Strap
©
©
BACK
FRONT
Figure 3c: Example of a Typical
Chest Harness
(Excluded from this Standard)
Fall Arrest
Attachment
Body Pad
Waist Strap
©
BACK
©
FRONT
Figure 3d: Example of a Typical Body Belt
(Excluded from this Standard)
Drawings © Copyright
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73
$YNAMIC %LONGATION
4OTAL &ALL $ISTANCE 4&$
&REE &ALL
$ISTANCE &&$
!CTIVATION
$ISTANCE !#4$
4OTAL &ALL $ISTANCE 4&$
-AXIMUM
ARREST FORCE
-!&
OCCURS HERE
%NERGY
ABSORBER
ELONGATION
0(!3% $%#%,%2!4)/.
$YNAMIC ELONGATION
OF VERTICAL LIFELINE
6,,
/NSET OF FALL
ARREST FORCES
0(!3% &2%% &!,,
&ALL !RRESTER
!TTACHMENT
&!!
,IFELINE
4ENSIONER ,4
6ERTICAL
,IFELINE
6,,
7ALKING7ORKING
3URFACE
!NCHORAGE !
%NERGY !BSORBING
0ERSONAL %!0 ,ANYARD
&ALL !RRESTER &!
!NCHORAGE
#ONNECTOR
!#
,EGEND
!#4$ !CTIVATION $ISTANCE
$$ $ECELERATION $ISTANCE
%!0 %NERGY !BSORBER 0ERSONAL
&! &ALL !RRESTER
&&$ &REE &ALL $ISTANCE
$ECELERATION
$ISTANCE $$
74
0(!3% 2%"/5.$
0(!3% 3530%.3)/.
3TATIC
ELONGATION OF
VERTICAL LIFELINE
6,,
2EBOUND
0(!3% &!,, /.3%4
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Drawings © Copyright
Figure 4: Geometry of Fall Phases
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
"%&/2% !#4)6!4)/.
#OVER
,OAD
!&4%2 !#4)6!4)/.
RIP STITCH TYPE COVER
NOT SHOWN
3TITCH PATTERN
7EBBING
%NERGY ABSORPTION MAY
BE TYPICALLY OBTAINED BY
DEFORMATION FRICTION
TEARING OF MATERIALS OR
BREAKING OF STITCHES
,OAD
Figure 5a: Example of Typical Energy Absorber
Before and After Activation
Drawings © Copyright
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75
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
!NCHORAGE CONNECTOR
!#
Anchorage
Connector
(AC)
,IFELINE TENSIONER
,4
Lifeline
Tensioner
(LT)
#ONNECTOR #/.
#ONNECTOR #/.
Connector
(CON) Connector
!NCHORAGE !
!NCHORAGE !
Horizontal Lifeline Subsystem (HLLSS)
%NERGY !BSORBER (ORIZONTAL
%!(,,
Energy Absorber Horizontal
Lifeline,IFELINE
(EAHLL)
Figure 5b: Energy Absorber Horizontal Lifeline
(Excluded from Standard) Sec. 1.3.2
©
!NCHORAGE
) "EAM
Full Body
Harness (FBH)
!NCHORAGE
Anchorage
Connector (AC)
#ONNECTOR
#ONNECTOR
Connector
#/.
(CON)
%NERGY !BSORBERAbsorber
6ERTICLE
Energy
,IFELINE %!6,,
Vertical Lifeline (EAVLL)
Connector
(CON)
#ONNECTOR
Connector
#/.
(CON)
6ERTICAL ,IFELINE
Vertical Lifeline
6,,
(VLL)
Energy Absorber,
Personal (EAP)
©
Lifeline
,IFELINE 4ENSIONER
Tensioner
(LT)
©
Figure 5c: Energy Absorber, Vertical Lifeline
(EAVLL)
Drawings © Copyright
Figure 5: Examples of Some Typical
Energy Absorbers
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Figure 5d: Supporting Subsystem (SUSS)
with Energy Absorber, Personal (EAP)
ANSI/ASSE Z359.1-2007 American National Standard
Thimble (TBL)
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Swaged Fitting
(SF)
Wire Rope (RW)
Figure 6a: Return Eye
Thimble (TBL)
Splice (SPL)
Synthetic Rope
(RS)
Figure 6b: Spliced Eye
Stitch Pattern (SP)
of Thread (TH)
Strap
(STR)
Figure 6c: Stitched Eye
Figure 6: Examples of Some Typical
Formed Eyes
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77
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Verticle Lifeline Guide
Cam Lever
Housing
Integral Ring
Drawings © Copyright
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Figure 7: Example of a Typical
Fall Arrestor - Type 1
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Figure 8: Examples of Typical
Fall Arrestor Connecting Subsystems (FACSS)
,IFELINE 4ENSIONER
,4
Carabiner
(CAR)
&ALL !RRESTER &!
Vertical Lifline
(VLL)
Snaphook
(SH)
Carabiner
(CAR)
,IFELINE 4ENSIONER
,4
&ALL !RRESTER &!
Vertical Lifline
(VLL)
Carabiner
(CAR)
,IFELINE 4ENSIONER
,4
Snaphook
(SH)
,ANYARD ,
&ALL !RRESTER &!
Vertical Lifline
(VLL)
Snaphook
(SH)
Carabiner
(CAR)
,IFELINE 4ENSIONER
,4
Snaphook
(SH)
%NERGY !BSORBER
0ERSONAL %!0
&ALL !RRESTER &!
Vertical Lifline
(VLL)
Snaphook
(SH)
,IFELINE 4ENSIONER
,4
Snaphook
(SH)
,ANYARD ,
&ALL !RRESTER &!
Vertical Lifline
(VLL)
%NERGY !BSORBER
6ERTICAL ,IFELINE
%!6,,
Carabiner
(CAR)
,ANYARD ,
Snaphook
(SH)
,IFELINE 4ENSIONER
,4
%NERGY !BSORBER
0ERSONAL %!0
&ALL !RRESTER &!
Vertical Lifline
(VLL)
Snaphook
(SH)
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Drawings © Copyright
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79
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
!NCHORAGE CONNECTOR !#
,IFELINE TENSIONER ,4
#ONNECTOR #/.
4HIMBLE 4",
&ITTINGS &
!NCHORAGE !
!NCHORAGE !
Horizontal Lifeline Subsystem
(HLLSS)
Drawings © Copyright
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Figure 9: Example of a Typical Horizontal Lifeline Subsystem
(Excluded from Standard)
(Sec. 1.3.2)
ANSI/ASSE Z359.1-2007 American National Standard
Snaphook (SH)
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Snaphook (SH)
Snaphook (SH)
Thimble (TBL)
Marking (M)
Retun Eye
Spliced Eye
Stitched Eye
Swaged Fitting
(SF)
Synthetic Rope
(RS)
Strap (STR)
Wire Rope (RW)
Swaged Fitting
(SF)
Splice (SPL)
Stitch Pattern
(SP)
Thimble (TBL)
Thimble (TBL)
Snaphook (SH)
Snaphook (SH)
Snaphook (SH)
Figure 10a: Examples of Typical Lanyards
Drawings © Copyright
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81
ANSI/ASSE Z359.1-2007 American National Standard
#ARABINER #!2
,ANYARD ,
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
3NAPHOOK 3(
,ANYARD ,
3NAPHOOK 3(
,ANYARD ,
#ARABINER #!2
%NERGY !BSORBER
0ERSONAL %!0
3NAPHOOK 3(
Drawings © Copyright
#ARABINER #!2
Figure 10b: Examples of Typical
Lanyard Connecting Subsystems
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3NAPHOOK 3(
%NERGY !BSORBER
0ERSONAL %!0
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Anchorage (A) (beam)
Anchorage (A) (beam)
Anchorage
Connector (AC)
(choker)
Anchorage
Connector (AC)
Vertical Lifeline
(VLL)
Lanyard (L)
Lanyard
Connecting
Subsystem
(LCSS)
Vertical Lifeline
Subsystem (VLL)
Full Body
Harness (FBH)
Energy
Absorber,
Personal
(EAP)
(excludes FA,CAR,
FAA,FBH and AC)
Full Body
Harness (FBH)
Fall Arrester
(FA) Carabiner
(CAR)
Fall Arrester
Attachment
(FAA)
Lifeline Tensioner
(LT)
Anchorage (A)
(roof)
Fall Arrester
Connecting
Subsystem
(FACSS)
Anchorage Connector
(AC)
(outrigger see Figure 2 f)
Anchorage (A)
(beam)
Self-Retracting
Lifeline (SRL)
(Beam Trolley)
Vertical Lifeline
(VLL)
Full Body
Harness (FBH)
Full Body |
Harness (FBH)
Fall Arrester
Attachment
(FAA)
Anchorage Connector
(AC)
Fall Arrester
Attachment
(FAA)
Fall Arrester
(FA) Energy
Absorber,
Personal (EAP)
Lanyard (L)
Lifeline Tensioner
(LT)
Figure 11: Examples of Typical
Personal Fall Arrest Systems
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83
84
Figure 12: Examples of Typical
Subsystems
AMERICAN SOCIETY OF
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Vertical Lifeline
Subsystem (VLLSS)
Lifeline
Tensioner (LT)
Vertical Lifeline (VL)
Carabiner
Fall Arrester Connecting
Subsystem (FACSS)
Lifeline Tensioner
(LT)
Fall Arrester
(FA)
Lanyard Connecting
Subsystem (LCSS)
Vertical Lifeline (VLL)
Carabiner (CAR)
Energy Absorber
Personal Vertical
Lifeline (EAVLL)
Carabiner (CAR)
,ANYARD CONNECTING
3UBSYSTEM ,#33
#ARABINER #!2
%NERGY !BSORBER 0ERSONAL %!0
#ARABINER #!2
,ANYARD ,
#ARABINER #!2
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Drawings © Copyright
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Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
&ALL ARRESTER
Fall Arrester
(FA))
,ANYARD ,
0ERSONAL
ENERGY ABSORBER
Energy
Absorber,
Personal (EAP)
,ANYARD
Lanyard
(L)
&ALL ARRESTER WITH )NTEGRAL ,ANYARD
Fall Arrester (FA)
with Lanyard (L) and
AND 0ERSONAL ENERGY ABSORBER
Energy Absorber, Personal (EAP)
%NERGY !BSORBER 0ERSONAL %!0
,ANYARD CONNECTING
3UBSYSTEM ,#33 WITH INTEGRAL
LANYARD AND ENERGY ABSORBER
Figure 13: Examples of Typical
Hybrid Components (HC)/Integral Subsystems (ISS)
Drawings © Copyright
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85
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Strand
Yarn Fiber
Core
Strand
Wire
Figure 14a:
Synthetic Rope Composition
(Three-strand Laid Rope)
Figure 14e:
Wire Rope Composition
Figure 14b:
Solid Braid Rope
Figure 14c:
Dynamic Kernmantle Rope
Figure 14d:
Static Kernmantle Rope
Figure 14f:
Wire Rope
Figure 14g:
Brazing of Wire Rope Ends
Braze
Figure 14h:
Various Wire Rope Cross Sections
Figure 14: Examples of Some Typical
Synthetic Rope and Wire Rope
Drawings © Copyright
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AMERICAN SOCIETY OF
SAFETY ENGINEERS
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
#ARABINER
#!2
3ELF 2ETRACTING
,ANYARD 32,
)NTEGRAL ,ANYARD ,
3ELF 2ETRACTING ,ANYARD 32,
%XTERNAL %NERGY !BSORBER
%! OPTIONAL
#ARABINER #!2
3ELF 2ETRACTING ,ANYARD
#ONNECTING 3UBSYSTEM 32,#33
Figure 15: Examples of Self-Retracting Lanyard and
Self-Retracting Lanyard Connecting Subsystem
Drawings © Copyright
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
D-ring (DR)
Buckles (BU)
Webbing (W)
Stitch Pattern (SP) of Threads (TH)
Figure 16: Examples of Typical
Thread (TH) and Stitch Pattern (SP) in Webbing (W)
Drawings © Copyright
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AMERICAN SOCIETY OF
SAFETY ENGINEERS
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
v
MM
v /$
MM
#ENTER OF GRAVITY
Figure 17: Example of Typical
Test Weight
Drawings © Copyright
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89
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
6ERTICAL
#ENTER ,INE
245
540
Ø152
12
Z4
50
50
7
A
©
B
35º
V1
C
860+15 mm
D
E-1
E
F
49
G
Typ
#ENTER OF 'RAVITY
H
2
80
23
45
I
66
J
326
K
3
L
M
N
95
5
5
5
6
©
Ø152
400
262
8
Shapes are approximate Materials:
Sections 1-,2- and 3- hard wood
Sections 4-,5- and 6- lead
Sections 7-, and 8- steel
Note: All dimensions are in millimeters.
Drawings © Copyright
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Figure 18: Example of Typical
Test Torso
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
0º 15º 30º
45º
60º
75º
90º
105º
120º
Front
180º 165º 150º
135º
Note: All dimensions given are in millimeters
Figure 19: Polar Coordinates of Horizontal
Half-Sections of Test Torso
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91
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
$EGREE -AXIMUM
4ORSO #ENTER OF 'RAVITY
6ERTICAL #ENTERLINE OF 4ORSO
Note: Information on the source of supply of the torso may be obtained from the Canadian
Standards Association (see reference 8.9), and the secretariat of this standard.
Figure 20: Angle at Rest
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AMERICAN SOCIETY OF
SAFETY ENGINEERS
ANSI/ASSE Z359.1-2007 American National Standard
'ATE
#ARABINER "ODY
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
,OCK
(INGE
4EST &IXTURE 0INS
4EST
,OAD
4EST
,OAD
4EST FIXTURE PIN
(INGE
4EST
,OAD
4EST
,OAD
3NAPHOOK "ODY
'ATE
,OCK
4EST FIXTURE PIN
Figure 21: Examples of Typical
Tensile Testing of Snaphook and Carabiner
Drawings © Copyright
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93
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
v
4EST ,OAD
,OCK
v
v
(INGE
2IGID BAR
'ATE FACE
.OSE
2IGID
BAR
STEEL
3NAPHOOK BODY
v
#LAMPING
&IXTURE
"LOCK
4EST "ED
Figure 22: Example of Typical
Gate Face Load Testing of Snaphook and Carabiner
3NAPHOOK BODY
'ATE
4EST LOAD
-IDPOINT BETWEEN
(INGE
NOSE AND HINGE
.OSE
3UPPORT "LOCK
3UPPORT "LOCK
v
'ATE HEIGHT
4EST "ED
Figure 23: Example of Typical
Gate Side Load Testing of Snaphook and Carabiner
Drawings © Copyright
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AMERICAN SOCIETY OF
SAFETY ENGINEERS
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Test Load
Test Fixture Pins
O- Ring
Test Load
Test Load
Test Fixture Pins
Oval Ring
Test Load
Test Load
D-Ring
Test Fixture Pins
Test Load
Figure 24: Tensile Testing of a Typical D-Ring,
O-Ring and Oval Ring
Drawings © Copyright
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Test Load
Test Fixture Pins
Buckle, Tongue
Test Load
Test Load
Test Fixture Pins
Buckle, Friction
Test Load
Figure 25: Tensile Testing of Typical Buckles
Drawings © Copyright
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AMERICAN SOCIETY OF
SAFETY ENGINEERS
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
"%&/2% $2/0
!&4%2 $2/0
!NCHORAGE
) "EAM
!NCHORAGE
) "EAM
(OIST
(OIST
,OAD #ELL
,OAD #ELL
1UICK 2ELEASE
-ECHANISM
1UICK 2ELEASE
-ECHANISM
v
MM
%NERGY
!BSORBER
IF USED
4EST
7EIGHT
#
&ALL !RRESTER
5NLOCKED
#ONNECTING
3UBSYSTEM
OR 4EST ,ANYARD
!
6ERTICAL ,IFELINE OR
6ERTICAL ,IFLINE
3UBSYSTEM
6ERTICAL ,IFELINE OR
6ERTICAL ,IFLINE
3UBSYSTEM
&ALL !RRESTER
,OCKED
#ONNECTING
3UBSYSTEM
OR 4EST ,ANYARD
"
!MOUNT GREATER THAN
ORIGINAL #ONNECTING
3UBSYSTEM LENGTH
#OUNTERWEIGHT
IF REQUIRED
LBS
KG
#OUNTERWEIGHT
IF REQUIRED
LBS
KG
4EST
7EIGHT
!RREST $ISTANCE ! " #
AS APPLICABLE
v MAX
MM
Figure 26: Test Setup for Dynamic Testing of Fall Arrester or
Fall Arrester Connecting Subsystem
Drawings © Copyright
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97
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
!NCHORAGE
) "EAM
!NCHORAGE
) "EAM
MM
9
#LAMP
4ENSION 4EST 'AGE
-EASURE 4ENSION ON
%XTRACTED 32, LINE
-EASURE %XTENSION
,ENGTH 9 WITH ,INE
2ETRACTED
Figure 27: Test Setup for Retraction Tension
Testing of a Typical SRL Line
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AMERICAN SOCIETY OF
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ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
4EST
,OAD
2AM
!NCHORING
32, ,INE TO 2AM
3HORTENED
32, ,INE
4ENSILE 4EST
%QUIPMENT
32,
!NCHORING OF
32, TO "ED
"ED
Figure 28: Test Setup for Static Strength
Testing of a Typical SRL Line
Drawings © Copyright
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AMERICAN SOCIETY OF
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99
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
!NCHORAGE
) "EAM
#ONNECTOR
(OIST
4EST )NSTRUMENTATION
TRANSDUCER
3ELF 2ETRACTING ,ANYARD
32, 4EST 3PECIMEN
(OIST ,INE
v
1UICK 2ELEASE
-ECHANISM
4EST
7EIGHT
4EST
7EIGHT
v
Drawings © Copyright
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Figure 29a: Test Setup for Dynamic Perfomance
Testing of a Typical SRL
ANSI/ASSE Z359.1-2007 American National Standard
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
!NCHORAGE
) "EAM
#ONNECTOR
(OIST
4EST )NSTRUMENTATION
TRANSDUCER
3ELF 2ETRACTING ,ANYARD
32, 4EST 3PECIMEN
(OIST ,INE
1UICK 2ELEASE
-ECHANISM
#LAMP TO )NHIBIT
2ETRACTION
4EST
7EIGHT
4EST
7EIGHT
Figure 29b: Test Setup for Dynamic
Testing of a Typical SRL
Drawings © Copyright
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AMERICAN SOCIETY OF
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101
Safety Requirements for Personal Fall Arrest
Systems, Subsystems, and Components
Drawings © Copyright
3TRAIN !MPLIFIER
$IGITAL 8 9
2ECORDING
/SCILLOGRAPH
12 3WITCH
Figure 29c: Example of Typical
Test Instrumentation Configuration
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8 9 0LOTTER
$# 0OWER
3UPPLY
4RANSDUCER
3IGNAL 4
4RIGGER 3WITCH
3IGNAL
4RIGGER SIGNAL TO
QUICK RELEASE MECHANISM
!# 0OWER
3UPPLY
ANSI/ASSE Z359.1-2007 American National Standard
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