c Parts Manual Model Serial Number cascade姞 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 OR Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220 Internet: www.cascorp.com 100F Roll Clamp 100F-RCP-146 Safety Decals 3 4 1 1 5 2 2 3 SHORT ARM ® e ad sc ca Can Be Moved Only When Clamp Is In 45° Position RC0636.ill 1 4 6 NO HAND HOLD 4 1 2 3 4 5 6 PART NO. 6 3 4 4 4 1 665595 660269 656038 679150 665677 679059 6 5 Quick Change Hooks Roll Clamp Safety Decals REF QTY CAUTION 660269 ® e ad sc ca Disengaged from carriage UNLOCKED POSITION DESCRIPTION No Hand Hold Decal Short Arm Rotation Position Decal Caution Decal No Step Decal Trapped Pressure Decal Quick-Change Hook Decal Engaged to carriage LOCKED POSITION e e ad ad sc sc ca ca 1 1 4- 51 75 C-6 Lower Carriage Bar 4- 51 75 C-6 679059 CAUTION PRESSURE MAY BE TRAPPED – BLEED CYLINDER BEFORE DISASSEMBLING 665677 Publications Roll Clamp Publications cascade L W ICE S T L OO S ERV UA MAN Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: 513-325-9270 Mail: Cascade Corporation P.O. Box 360 Springfield, Ohio 45501 Master Service Manual Phone: 513-322-1199 Part No. 673969 Includes all Service manuals listed in a 3-ring binder for $140.00. U SER MANUAL cascadeT Cascade is a Registered Trademark of Cascade Corporation 674512 674509 676268 674510 674511 677555 678363 680664 679929 673964 Service Manual Operator’s Guide – Fixed Frame Operator’s Guide – Swing Frame Installation Instructions – Fixed Frame Installation Instructions – Swing Frame Driver Training Video – VHS Troubleshooting Video – VHS Servicing Cascade Cylinders – VHS Tool Catalog Literature Index Order Form GA0006.ill W cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 Frame Group % 2 1 3 4 ^ $ 5 6 87 RC0707.ill # @ 0 ! ^ & 100F REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 1 1 1 1 1 1 1 4 4 1 32 1 19 8 32 13 PART NO. 3009254 670931 3009253 214481 214484 795492 605761 601250 601377 763021 6290 664071 753221 7401 213633 675007 681473 206174 DESCRIPTION Frame Group Seal Faceplate Bearing Assembly Baseplate Drive Group ▲ Fitting, 8-8 Fitting, 8-8 Fitting, 8-8 Capscrew, M12 x 30 Lockwasher, 1/2 Plug Capscrew, M12 x 50 Grease Fitting Capscrew, M12 x 55 Bushing Washer, M12 Capscrew, M12 x 45 ▲ See Drive Group page for parts breakdown. Reference: Common Parts Group 223023. Fastener Kit 223703. 䊛 cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 9 Drive Group 8 7 # 1 & ^ % $ @ 9 0 ( * ! * ( ⁄ 1 ¡ 2 6 5 34 7 ) ¤ ‹ › fi ™ RC0087.ill fl ‡ ° £ · 100F REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 6 1 ● ● ● ● 2 1 1 1 1 1 1 2 1 4 4 1 PART NO. 795492 769570 676855 674513 670574 671757 671758 670579 670582 670556 775551 686465 675608 775553 2705 670549 6444 607059 670575 DESCRIPTION Drive Group with 2.8 c.i. Motor Capscrew, M12 x 25 Cover Shim – .005" (blue) Shim – .010" (brown) Shim – .015" (pink) Shim – .020" (yellow) Bearing Key Pinion Housing Gasket Worm Adapter O-Ring Check Valve ▲ Lockwasher Capscrew, 5/16 NC x 1.75 GR8 Gasket REF QTY 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 4 1 1 1 1 1 1 1 1 4 1 1 1 1 PART NO. 206392 4468 670580 675609 670581 7214 643423 775552 783609 783608 200882 644010 604510 656300 668184 670578 675637 675638 685227 DESCRIPTION Drive Motor – 2.8 c.i. Capscrew, 3/8 NC x .75 GR8 Bearing Worm Gear Bearing Snap Ring O-Ring Cover Seal Capscrew, M12 x 16 Capscrew, M8 x 20 Relief Fitting Fitting, 6 Gear Box Lube – 48 oz. Sealant Shim Service Kit (items 3-6,25,33) Bearing Service Kit (items 21 & 33) Bearing Service Kit (items 3-7,25) Motor Kit-4.5 (items 4,14,18) ● Quantity as required. ▲ See Check Valve page for parts breakdown. W cascade ‚ For Technical Assistance and to Order Parts call: 1-800-CAS-CADE (227-2233) or 503-669-6300, FAX: 503-669-6338 Drive Motor 1 6 7 6 6 REF QTY 2 6 RC0083.ill PART NO. 3 6 6 4 5 6 DESCRIPTION 206392 Drive Motor 1 1 675478 Shaft 2 1 675477 Drive 3 1 675479 Spacer Plate ■4 1 675480 Geroter Set (101-1768-007) ■4 1 685075 Geroter Set (101-1768-009) 5 1 675482 End Cap ●6 1 206405 Service Kit ■7 1 685089 Flange (101-1768-007) ■7 1 685090 Flange (101-1768-009) Cascade provides service replacement parts for the listed parts only. Due to cost, if others parts need replacement, the complete drive motor should be replaced. ■ See Nameplate under valve for correct part number of Gerotor Set and Flange. ● Compatible with water glycol based hydraulic fluids. Check Valve 2 1 3 W 6 C C W C 5 8 4 7 RC0081.ill REF QTY 1 2 3 4 5 6 7 8 W cascade 2 2 2 2 2 2 1 1 PART NO. DESCRIPTION 670549 609453 670552 670551 7020 602580 673989 670550 670553 Check Valve Assembly Fitting, 10 Spring Guide Ball Fitting, 8 Spring Body Spool For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 6 5 Common Components 6 0 2 3 8 7 3 5 4 9 5 4 1 RC0126.ill 100F REF QTY 1 2 3 4 5 6 7 8 9 10 8 24 8 8 8 4 4 4 16 4 PART NO. 206686 660200 768809 206589 680651 673385 206591 675022 681673 673379 675086 DESCRIPTION Components Group Shim Capscrew, M8 x 16-8.8 Retainer Pin Drive Pin Retainer Pin Spacer Shim Drive Pin Reference: SK-5314, SK-5315. W cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 Hosing Group Open 7 1 Clamp Long Arm Cylinder 3 6 4 3 5 Clamp Open Open 2 Short Arm Cylinder Clamp RC0920.ill 1 Clamp Open Short Arm Cylinder 100F REF QTY 1 2 3 4 5 6 7 4 1 4 2 2 4 4 PART NO. 6000397 685987 222681 681286 227962 768697 680114 673417 DESCRIPTION Hosing Group Hose, 75.75 in. Revolving Connection ▲ Hose, 65.00 in. Eye Pin Capscrew, M10 x 25 Insert Segment ▲ See Revolving Connection page for parts breakdown. Reference: Common Parts Group 223426. 䊛 cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 Long Arm Cylinder Revolving Connection Positioned Short Arm $ # 1 8 7 6 5 @ 4 2 9 0 1 RC0621.ill 100F REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 䊛 cascade 4 4 1 1 2 2 2 2 1 2 3 1 1 2 PART NO. 222681 604511 611302 3138 7341 564448 222675 681238 212632 222671 605743 214649 222674 222684 768798 222694 DESCRIPTION Revolving Connection Fitting, 6-6 Fitting, 6-6 Snap Ring Snap Ring O-Ring Bracket Lockwasher, M10 Capscrew,M10 x 20 Body Fitting Adapter Seal Shaft End Block Capscrew, M8 x 45 Service Kit For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 6 7 8 3 ! Short Arm Cylinder 6 7 *8 2 ) 3 45 ( 9 0! @ 1 RC0093.ill ^ & 6 % ⁄ REF QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO. 338656 674843 560997 674843 662462 638295 604511 556852 557212 2801 562731 554598 628047 557651 555724 557389 2722 558373 667516 – 669243 555725 DESCRIPTION Cylinder Assembly Bearing Nut Bearing ◆ Seal ◆ Back-Up Ring ◆ Fitting, 6-6 Fitting, 4 Check Valve O-Ring ◆ Back-Up Ring ◆ Seal ◆ Wiper ◆ Rod Retainer Piston O-Ring ◆ Shell Check Valve Service Kit Spacer Seal Loader Service Kit ◆ Included in Service Kit 555725. Ref: S-5313, S-5314 䊛 cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 $ # Long Arm Cylinder 6 7 *8 2 ⁄ 3 4 5( 9 0! @ 1 RC0094.ill ^ ) & % 6 ¤ REF QTY 1 2 ◆3 ◆4 ◆5 6 7 8 ◆9 ◆10 ◆11 ◆12 13 14 15 ◆16 17 18 19 20 21 22 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 PART NO. 336164 674843 560997 660769 662462 638295 604511 556852 557212 2801 583977 554598 628047 557620 555724 557389 2722 557687 667516 — — 675006 669243 555725 DESCRIPTION Cylinder Assembly Bearing Nut Bearing Seal Back-Up Ring Fitting, 6-6 Fitting, 4 Check Valve O-Ring Back-Up Ring Seal Wiper Rod Retainer Piston O-Ring Shell Check Valve Service Kit Spacer Spacer Bearing Seal Loader Service Kit ◆ Included in Service Kit 555725. Ref: S-5320, S-5321 W cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 $ # Short Arm Repair Kit 9 2 1 3 4 85 7 RC0215.ill 100F REF QTY 1 2 3 4 5 6 7 8 9 1 2 2 2 2 1 2 2 1 PART NO. 6013852 370531 674994 682978 6525 350682 6013853 201102 201102 676810 DESCRIPTION Contact Pad Group – items 2 thru 8 Short Arm Link Clevis Pin Cotter Pin Pin Contact Pad Plug Plug Arm Tip Repair Kit Reference: Short Arm Group 6005457. 䊛 cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 6 Long Arm Repair Kit 9 1 2 3 4 85 7 RC0216.ill 100F REF QTY 1 2 3 4 5 6 7 8 9 1 2 2 2 2 1 2 2 1 PART NO. 6013852 370529 674994 682978 6525 350682 6013853 201102 201102 676810 DESCRIPTION Contact Pad Group – items 2 thru 8 Long Arm Link Clevis Pin Cotter Pin Pin Contact Pad Plug Plug Arm Tip Repair Kit Reference: Long Arm Group 6005458. 䊛 cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 6 Bolt-On Mounting Group 2 3 4 1 ! RC0089.ill 7 6 5 0 9 8 Class IV, 1.8° REF QTY 1 2 3 4 5 6 7 8 9 10 11 1 1 1 8 2 2 1 4 4 2 2 PART NO. 684880 684877 675061 670704 679082 768810 680030 681057 676854 670692 679832 681056 DESCRIPTION Mounting Group Upper Hook – LH Upper Hook – RH Stop Kit Capscrew, M20 x 35 Capscrew, M10 x 30 Lockwasher, M10 Center Spacer Capscrew, M20 x 60 Washer Lower Hook Spacer Reference: SK-5286. W cascade For Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation 2501 Sheridan Avenue Springfield, OH 45505 Tel: 888-CASCADE (227-2233) FAX: 888-329-0234 www.cascorp.com Cascade Canada Inc. 5570 Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: 905-629-7777 FAX: 905-629-7785 Cascade GmbH D-41199 Monchengladbach Klosterhofweg 52 Germany Tel: 21-66-602091 FAX: 21-66-680947 Cascade Finland 01370 Vantas Finland Tel: 358-0-836-1925 FAX: 358-0-836-1935 Cascade N.V. European Headquarters P.O. Box 3009 1300 El Almere Damsluisweg 56 1332 ED Almere The Netherlands Tel: 31-36-5492911 FAX: 31-36-5492964 Cascade N.V. Benelux Sales and Service P.O. Box 3009 1300 El Almere Damsluisweg 56 1332 ED Almere The Netherlands Tel: 31-36-5492950 FAX: 31-36-5492974 Cascade (UK) Ltd. 15, Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S13 9NQ England Tel: 742-697524 FAX: 742-695121 Cascade Scandinavia Hydraulik A.B. Muskötgatan 19, E8-9 S25466 Helsingborg Sweden Tel: 42-151135 FAX: 42-152997 Cascade Norway Østerliveien 37A 1153 Oslo Norway Tel: 47-22-743160 FAX: 47-22-743157 Cascade France S.A.R.L. 11, Rue Jean Charcot Zone Industrielle Sud or B.P. 22 91421 Morangis Cedex France Tel: 1- 64547501 FAX: 1-9790584 Cascade Hispania S.A. Avenida De La Fabregada, 7 Hospitalet De Llobregat Barcelona Spain Tel: 3-335-5158 FAX: 3-335-4756 Cascade Japan Ltd. 5-5-41, Torikai Kami Settsu, Osaka Japan, 566 Tel: 81-726-53-3490 FAX: 81-726-53-3497 Cascade Korea Room 508, Pum Yang Bldg. 750-14, Bang Bac-Dong Se-Cho Ku, Seoul Korea Tel: 2599-7131 ext. 512 FAX: 2533-8089 HYCO-Cascade Pty. Ltd. 1445 Ipswich Road Rocklea, Queensland 4107 Australia Tel: 3-274-2722 FAX: 3-274-3456 HYCO-Cascade (NZ) Ltd. 15 Ra Ora Drive, East Tamaki P.O. Box 38-440 Howick, Auckland New Zealand Tel: 9-273-9136 FAX: 9-273-9137 Cascade (Africa) Pty. Ltd. P.O. Box 625, Isando 1600 60A Steel Road Sparton, Kempton Park South Africa Tel: 975-9240 FAX: 394-1147 Cascade-Xiamen Wanshan No. 1 Workshop Huli Road Xiamen 361006 Fujian, PRC Tel: 592-562-4600 FAX: 592-562-4671 Cascade (Singapore) Trading Co. Four Seasons Park Autumn Block - Apt. 1802 12 Cascaden Walk Singapore Tel: 65-834-1935 FAX: 65-834-1936 c 䊚 Cascade Corporation 2001 1-2001