Gasport GB Doc: PC-GB-0-EN Butterfly damper valves Solid and reliable performance butterfly dampers valves for industrial gas applications, available for temperatures up to 1100ºC. www.paravalves.com Flowing innovation Gasport GB Type Gasport GB Type Our paravalves Gasport GB type butterfly valves are are made generally as a welded assembly construction and made for on/off or modulating industrial gas applications. index 2 About us Pg. 04 i+D+i Pg. 05 Quality Pg. 05 Gasport GB Type valves Pg. 06-07 Why gasport GB? Pg. 06-07 General information Pg. 08-09 Flow Characteristic Curve Pg. 10 Seat configurations Main features Pg. 11 Pg. 12 Main industries Pg. 13 GBS MODEL STANDARD BUTTERFLY DAMPER VALVE Pg. 14 GBH MODEL HIGH TEMPERATURE BUTTERFLY DAMPER VALVE Pg. 15 GBR MODEL REFRACTORY LINED BUTTERFLY DAMPER VALVE Pg. 16 GBZ MODEL ZERO-LEAK BUTTERFLY DAMPER VALVE Pg. 17 Tailored to your need Pg. 18-19 Gasport GB Type Gasport GB Type We develop and manufacture industrial valve solutions through constant, orderly and structured innovation. We believe that progressing is taking the step, being the first, from the perseverance and creativity of a professional, ingenious and motivated team. Innovation in movement, easily adapting and overcoming every single obstacle. More than 20 years of endless innovation We are innovative mavericks with our product, looking for constant innovation, exquisiteness, searching for the best solution. And that nonconformity is also reflected when it comes to the service. We never stop at the superficial, we work from empathy to know the customer beyond. To meet all their expectations, and exceed them. To surpass ourselves. And to solve, from the restlessness and talent, any challenge that comes our way. Flowing innovation Engineering services to Finite Element Analysis determine flow coefficient for components and and capacity for valves. assemblies, including a wide Valve sizing and selection. Customized special designs. Maintenance works. varity of loads, pressures, temperature distributions, etc… Component replacements NDE tests such as VT, RT, PT, Equipment start-up and special parts. MT and UT. supervision. Quality Our Quality Management System ensures every product is delivered with the required quality level and comply with all the established requirements. It conforms to the quality management ISO 9001:2015 standard, as well as the Design Engineering Manufacturing Assembly Testing and validation following directives: | Pressure Equipment Directive PED 2014/68/UE. | Machinery Directive 2006/42/EC. | Explosive Atmosphere Directive 2014/34/UE. 4 5 Gasport GB Type Gasport GB Type Gasport GB Butterfly damper valves by Paravalves At paravalves, every development has in-house engineering and manufacturing facilities for a wide range of industrial applications anywhere in the world. We work from the delivery and dedication, from the person. Always open to any need, project, industry and customer. With the proactivity and intelligence necessary to face any challenge proposed to us. An engineering and Specially designed for industrial gas applications with maximum durability and superior performance. manufacturing team that goes hand in hand with the customer, to always offer a reliable product, with high performance and durability. Our Gasport GB Type butterfly damper valves are clasified as following, depending on maximum working temperature and design: GBS MODEL STANDARD BUTTERFLY DAMPER VALVE GBH MODEL HIGH TEMPERATURE BUTTERFLY DAMPER VALVE GBR MODEL REFRACTORY LINED BUTTERFLY DAMPER VALVE GBZ MODEL ZERO-LEAK BUTTERFLY DAMPER VALVE Beyond the valve paravalves Gasport Butterfly damper valves are made as a welded assembly construction and usually made for on/off or modulating gas applications. Face to face determines the distance between flanges and this can also be taylor-made to comply with customer project. Generally these equipments are installed in a horizontal shaft-line position, but vertical assemblies are also possible with our damper valves. Wafer type or ButtWelding ends can also be supplied on request. Why Gasport GB butterfly damper valves Our engineered Butterfly damper valves are made to work in both flow directions as a bidirectional design. The seat can be done as a swing-through disc without seat or the disc can directly make contact with a metal plate ensuring a maximum leak of 0.5%Kv value. Soft braided sealing option can also be supplied on request, providing a more tightness damper closing. For applications where a full 100% tightening is requested, an air sealing system Reduced maintenance Lower cost of ownership Fully customizable with double parallel disc design can be made. For such cases, the seal is Multiple end connections done in the space between both discs while injecting air at a higher pressure than the one in the conduit. This system creates a pressurized chamber preventing gases from escaping. 6 7 Gasport GB Type Gasport Gasport GB GBType Type One design to rule them all. Gearbox, Electric actuator and Pneumatic actuation types are possible with Gasport GB butterfly damper valves. In SIZE DESIGN PRESSURE addition, multiple brands accesories and positioners are available for our actuators. The design allows them to be interchangeable each other even without removing the valve from the pipeline. It most cases, drilled according to UP TO UP TO DN2000 WORKING TEMPERATURE UP TO 1100ºC 0.5bar/ 7.4 psi ISO 5211 standard. ON REQUEST Gearbox Pneumatic Electric CUSTOMED DESIGN Other actuation options on request. Computational Fluid Dynamics non-conformist spirit that makes our engineering team go beyond. At paravalves, Engineering team is able to perform Computational Fluid Dynamics (CFD) as well as Finite Element Analysis (FEA) for valve components and assemblies. Every design is carefully engineered and many calculations are performed to obtain our solid and efficient valves. Customers appreciate reliable values to evaluate controllability of paravalves Butterfly Dampers. For every project, we can perform direct fluid studies to obtain valve inherent flow characteristic curve so end user can evaluate Body & Disc material Carbon steel pressure difference at most valve positions and flow values. 250ºC AISI 304 AISI 316 650ºC 800ºC 1000ºC AISI 310 Refractory concrete lining 1100ºC 8 9 Gasport GB Type Gasport GB Type Flow Characteristic Curve. Seat configurations obtained by paravalves Engineering team after several Computational Fluid Dynamics (CFD) parametric studies. 100% Butterfly damper valves generally obtain a Relative Flow Coefficient value characteristic curve that tends to be close to an equal percentage performance curve. The equal percentage characteristic is designed to make the rate of increase of Kv proportional to the percentage opening of the valve. This characteristic is ussually selected for control applications because it compoensates effectively the decreasing 90% Seatless 80% DN Class Value (FC 70-2) 70% From 100 to 1500 I Relative tightness 60% 50% 40% Metal-to-metal seat 30% 20% pressure differentials as flow rate increases. 10% It gives a relative small increment in Kv for 0% 10% the initial strokes but it has good capacity 20% 30% 40% 50% 60% 70% 80% 90% DN Class Value (FC 70-2) From 100 to 200 I Relative tightness From 250 to 1500 II < 0,5%Kvs 100% Relative openning value as the valve opens at a faster rate after that. Soft sealing with packing braid Flow Coefficient Table Flow Coefficient Values, Kv Units DN Class Value (FC 70-2) From 100 to 200 II < 0,5%Kvs DN inch 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% From 250 to 1000 III < 0,1%Kvs 100 4” 60 74 104 150 220 336 503 773 923 1026 From 1100 to 1500 II/IV < 0,05%Kvs 150 6” 143 184 227 329 483 731 1119 1738 2190 2433 200 8” 208 299 383 554 831 1269 1988 3132 4061 4512 857 1300 1972 3113 4967 6575 7306 10” 310 399 table 580 Dimensional 250 Soft sealing with elastomer DN Class Value (FC 70-2) From 100 to 200 II < 0,5%Kvs From 250 to 1000 III < 0,1%Kvs From 1100 to 1500 II/IV < 0,05%Kvs 300 12” 363 488 750 1157 1773 2711 4384 6972 9229 10254 350 14” 478 661 1003 1556 2398 3685 5984 9613 12030 13367 400 16” 666 855 1305 2025 3224 4981 7601 10819 12386 13762 450 18” 830 1013 1574 2465 3872 6002 9136 12955 14103 15670 500 20” 1002 1216 1953 3025 4778 7367 11320 16022 17261 19179 600 24” 1523 1881 2944 4486 7255 10964 16775 24214 26065 28961 700 28” 2054 2505 3993 6197 9592 14775 22776 32077 32940 36600 DN Class Value (FC 70-2) From 100 to 600 VI Zero leak Air sealing system 800 32” 2620 3165 5240 8077 12358 24732 29778 42870 45741 50823 900 36” 3098 4140 6625 9760 15550 24732 38120 56108 61251 68057 950 38” 3844 5380 7672 11921 18481 28489 45206 70800 75957 84397 1000 40” 4185 5510 8193 12383 19680 31306 49745 71880 77278 85864 1100 44” 4921 6149 9936 14587 23615 36882 60158 90824 95165 105739 1200 48” 6006 7556 12111 17599 28256 45788 72289 108767 114996 127773 1300 52” 7044 8872 14758 20741 33295 52667 83329 110855 117230 130256 DN Class Value (FC 70-2) 1400 56” 7808 10200 16037 24095 38340 61050 97433 131781 132757 147508 From 100 to 600 VI Zero leak 1500 60” 9321 11779 18571 27937 44364 69600 112134 154503 156634 174038 1600 64” 10637 13706 20091 31575 50644 79542 125794 164615 159288 176987 1800 72” 13494 16384 26120 39945 64072 100246 161316 217191 217200 241333 2000 80” 15505 20532 32197 49451 79025 123932 201057 10280455 311737 346374 Values are obtained in bar pressure and m3/h volume flow units to reach Kv value. In case Cv value is required, the following formula can be applied for conversion: Cv=Kv/0.8565 Air inlet Soft sealing with elastomer GBZ Model 11 Gasport GB Type Actuator Main features Actuator support Main industries Our developments are solutions designed and Working pressures up to 0.5 bar. Top shaft Different End connection types can Packing Gland be selected as wafer or butt welding ends. Packing manufactured by ourselves that seek to reinvent the valve industry. Avant-garde, freshness and groundbreaking innovation that elevate the product from elegance, difference and intelligence; offering ad-hoc solutions to each industry and need. Tailor-made solutions. Epoxy coating for carbon steel components. Bolting Bearing Packing Bushing Sizes up to DN2000. AIR SEALING option can be done to provide a 100% tightness of the damper. On/Off or Modulating service. ISO 5211 drillings for interchangeable actuators. Pneumatic, Hydraulic, Electric or manual actuation. Alternative energies Power generation Many organic materials are suitable as raw material for Plant availability can be affected by unplanned downtime, biogas like food waste, raw sewage, agricultural waste or unpredictable power generation, high maintenance manure. paravalves designs are able to perform well over costs, and adherence to changing environmental and all these materials flows. safety regulatory requirements. paravalves Damper valve paravalves Damper solutions are a great selection to solutions are flexible and can be specially-made to fit comply with the high standards and service conditions customer needs. required by a Biomass plant. Biomass• Agricultural waste • Manure • Food waste Coal Handling • Incineration Plants • Bottom Ash • Scrubbers • CoGeneration • Coal Combustion Residuals • Filter Feed Tank Isolation Pulp and paper Steel industry Finding innovative ways of increasing production yields paravalves is committed to provide tailor-made engineered while lowering operating costs is mandatory to succeed in solutions to their steel manufacturing industry customers. Disc Working temperatures up to 1100ºC. Flange drillings to most standards. Bottom Shaft Special materials or treatments on request. Robust and reliable design. the pulp and paper applications. Our Damper valves are the ideal solution for the pulp and paper industry. pH Addition Paper Additives • Batch Digester Gas Relief • Brown Stock Rejects • Boiler Feedwater 12 Ore Feed • Dust and Dry Bulk Handling • Water Recycle • Hot Strip Roll Cooling • Boiler Feedwater • Laminar Flow Cooling 13 Gasport GB Type Gasport GB Type 7 3 7 6 6 1 3 4 2 2 1 4 8 8 GBH High Temperature Butterfly GBS Standard Butterfly BUTTERFLY DAMPER VALVES BY PARAVALVES WORKING TEMPERATURE DESIGN PRESSURE SIZE In all sizes 0.5bar/ 7.3psi UP TO DN2000 UP TO 250ºC Item Description Available materials (others on request) 1 Body Carbon steel / SS304 / SS316 / Duplex 2 Disc SS304 / SS316 3 Shaft Carbon steel / SS304 / SS316 / Duplex 4 Top gland Carbon steel / SS304 / SS316 / Duplex 5 Packing Graphite 6 Bearing DI/SS 7 Actuator support Bolting Carbon steel / SS304 / SS316 8 BUTTERFLY DAMPER VALVES BY PARAVALVES WORKING TEMPERATURE DESIGN PRESSURE SIZE In all sizes 0.5bar/ 7.3psi UP TO DN2000 UP TO 1000ºC Item Description Available materials (others on request) 1 Body Carbon steel / SS304 / SS316 / Duplex 2 Disc SS304 / SS316 3 Shaft Carbon steel / SS304 / SS316 / Duplex 4 Down gland Carbon steel / SS304 / SS316 / Duplex 5 Packing Graphite 6 Bearing DI/SS 7 Actuator support Bolting Carbon steel / SS304 / SS316 8 ZN plated/A2/A4/SS310/SS321 ZN plated/A2/A4/SS310/SS321 Dimensional table Dimensional table Dimensional table Dimensional table EN1092 PN6 EN1092 PN10 ANSI 150# EN1092 PN6 EN1092 PN10 ANSI 150# DN inch L H ISO 5211 ØC ØD n-Tr ØC ØD n-Tr ØC ØD n-Tr DN inch L H ISO 5211 ØC ØD n-Tr ØC ØD n-Tr ØC ØD n-Tr 100 4” 100 295 F07 170 210 4-M16 180 220 8-M16 120.7 150 4-5/8” 100 4” 100 595 F07 170 210 4-M16 180 220 8-M16 120.7 150 4-5/8” 150 6” 100 310 F07 225 265 8-M16 240 285 8-M20 152.4 190 4-5/8” 150 6” 100 610 F07 225 265 8-M16 240 285 8-M20 152.4 190 4-5/8” 200 8” 100 330 F07 280 320 8-M16 295 340 8-M20 190.5 230 8-5/8” 200 8” 100 630 F07 280 320 8-M16 295 340 8-M20 190.5 230 8-5/8” 250 10” 100 355 F07 338 375 12-M16 350 395 12-M20 241.3 280 8-3/4” 250 10” 100 705 F07 338 375 12-M16 350 395 12-M20 241.3 280 8-3/4” 300 12” 100 375 F10 395 440 12-M20 400 445 12-M20 298.5 345 8-3/4” 300 12” 100 735 F10 395 440 12-M20 400 445 12-M20 298.5 345 8-3/4” 350 14” 100 395 F07 445 495 12-M20 460 505 16-M20 362 405 12-7/8” 350 14” 100 745 F07 445 495 12-M20 460 505 16-M20 362 405 12-7/8” 400 16” 100 420 F07 495 540 16-M20 565 515 16-M24 431.8 485 12-7/8” 400 16” 100 770 F07 495 540 16-M20 565 515 16-M24 431.8 485 12-7/8” 450 18” 100 475 F07 550 595 16-M20 565 615 20-M24 476.3 535 12-1” 450 18” 100 825 F07 550 595 16-M20 565 615 20-M24 476.3 535 12-1” 500 20” 100 501 F10 600 645 20-M20 620 670 20-M24 539.8 595 16-1” 500 20” 100 851 F10 600 645 20-M20 620 670 20-M24 539.8 595 16-1” 600 24” 126 551 F10 705 755 20-M24 725 780 20-M27 577.9 635 16-1-1/8” 600 24” 126 901 F10 705 755 20-M24 725 780 20-M27 577.9 635 16-1-1/8” 700 28” 126 601 F10 810 860 24-M24 840 895 24-M27 635 700 20-1-1/8” 700 28” 126 951 F10 810 860 24-M24 840 895 24-M27 635 700 20-1-1/8” 800 32” 126 651 F10 920 975 24-M27 950 1015 24-M30 749.3 815 16-1-1/4” 800 32” 126 1001 F10 920 975 24-M27 950 1015 24-M30 749.3 815 16-1-1/4” 14 15 Gasport GB Type Gasport GB Type 7 3 6 7 4 2 5 2 1 4 1 3 8 8 GBZ Zero-leak Butterfly GBR Refractory lined Butterfly BUTTERFLY DAMPER VALVES BY PARAVALVES WORKING TEMPERATURE DESIGN PRESSURE SIZE In all sizes 0.5bar/ 7.3psi UP TO DN2000 UP TO 1100ºC Item Description Available materials (others on request) Item Description Available materials (others on request) 1 Body Carbon steel / SS304 / SS316 / Duplex 1 Body Carbon steel / SS304 / SS316 / Duplex 2 Disc SS304 / SS316 2 Disc SS304 / SS316 3 Shaft Carbon steel / SS304 / SS316 / Duplex 3 Shaft Carbon steel / SS304 / SS316 / Duplex 4 Down gland Carbon steel / SS304 / SS316 / Duplex 4 Fork Carbon steel / SS304 / SS316 / Duplex 5 Top bushing Bronze 6 Axial bearing DI/SS 7 Actuator support Bolting Carbon steel / SS304 / SS316 Packing Graphite 6 Bearing DI/SS 7 Actuator support Bolting Carbon steel / SS304 / SS316 WORKING TEMPERATURE DESIGN PRESSURE SIZE 5 8 BUTTERFLY DAMPER VALVES BY PARAVALVES In all sizes ZN plated/A2/A4/SS310/SS321 Dimensional table Dimensional table 3bar/ 43.5psi UP TO DN1000 UP TO 300ºC 8 ZN plated/A2/A4/SS310/SS321 Dimensional table Dimensional table EN1092 PN6 EN1092 PN10 ANSI 150# EN1092 PN6 EN1092 PN10 ANSI 150# DN inch L H ISO 5211 ØC ØD n-Tr ØC ØD n-Tr ØC ØD n-Tr DN inch L H ISO 5211 ØC ØD n-Tr ØC ØD n-Tr ØC ØD n-Tr 100 4” 100 595 F07 170 210 4-M16 180 220 8-M16 120.7 150 4-5/8” 100 4” 100 595 F07 170 210 4-M16 180 220 8-M16 120.7 150 4-5/8” 150 6” 100 610 F07 225 265 8-M16 240 285 8-M20 152.4 190 4-5/8” 150 6” 100 610 F07 225 265 8-M16 240 285 8-M20 152.4 190 4-5/8” 200 8” 100 630 F07 280 320 8-M16 295 340 8-M20 190.5 230 8-5/8” 200 8” 100 630 F07 280 320 8-M16 295 340 8-M20 190.5 230 8-5/8” 250 10” 100 705 F07 338 375 12-M16 350 395 12-M20 241.3 280 8-3/4” 250 10” 100 705 F07 338 375 12-M16 350 395 12-M20 241.3 280 8-3/4” 300 12” 100 735 F10 395 440 12-M20 400 445 12-M20 298.5 345 8-3/4” 300 12” 100 735 F10 395 440 12-M20 400 445 12-M20 298.5 345 8-3/4” 350 14” 100 745 F07 445 495 12-M20 460 505 16-M20 362 405 12-7/8” 350 14” 100 745 F07 445 495 12-M20 460 505 16-M20 362 405 12-7/8” 400 16” 100 770 F07 495 540 16-M20 565 515 16-M24 431.8 485 12-7/8” 400 16” 100 770 F07 495 540 16-M20 565 515 16-M24 431.8 485 12-7/8” 450 18” 100 825 F07 550 595 16-M20 565 615 20-M24 476.3 535 12-1” 450 18” 100 825 F07 550 595 16-M20 565 615 20-M24 476.3 535 12-1” 500 20” 100 851 F10 600 645 20-M20 620 670 20-M24 539.8 595 16-1” 500 20” 100 851 F10 600 645 20-M20 620 670 20-M24 539.8 595 16-1” 600 24” 126 901 F10 705 755 20-M24 725 780 20-M27 577.9 635 16-1-1/8” 600 24” 126 901 F10 705 755 20-M24 725 780 20-M27 577.9 635 16-1-1/8” 700 28” 126 951 F10 810 860 24-M24 840 895 24-M27 635 700 20-1-1/8” 700 28” 126 951 F10 810 860 24-M24 840 895 24-M27 635 700 20-1-1/8” 800 32” 126 1001 F10 920 975 24-M27 950 1015 24-M30 749.3 815 16-1-1/4” 800 32” 126 1001 F10 920 975 24-M27 950 1015 24-M30 749.3 815 16-1-1/4” 16 17 Gasport GB Type Gasport GB Type At paravalves, all products and equipment are carefully designed and manufactured to provide customized, effective and durable solutions. We develop valves tailored to each need, customer and project, so that we ensure an effective, optimal and durable solution over time. A non-conformist spirit that makes us always go beyond. Tailored to your need We develop valves tailored to each need, customer and project, so that we ensure an effective, optimal and durable solution over time. Bearing design for smoother operation ISO 5211flange for interchangeable actuators Custom flange drilling to fit any requirement 18 Wide range of manufacturing materials for every component Special face to face on request 19 Gasport GB Type Gasport GB Type 20 21 Gasport GB Type Flowing innovation C/Iribar B1, 20018, San Sebastián, Guipúzcoa. SPAIN +34 943 228 042 www.paravalves.com 22