FT1000-SERIES DISHWASHERS LAVE-VAISSELLE DE LA GAMME FT1000 LAVAVAJILLAS SERIE FT1000 MODEL MODÈLE MODELO ML-130250 COVERS ALL OF THE FOLLOWING MODELS FT1000 FT1000-ER FT1000-ER-BD FT1000S FT1000S-ER FT1000S-ER-BD 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 937 332-3000 www.hobartcorp.com F47504 (October 2014) © HOBART 2008 –2– TABLE OF CONTENTS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Machine Preparation – Check before beginning operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7DQN¿OOLQJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dishwashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Empty Strainer Baskets As Necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8QORDGLQJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Recommended Minimum Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Conveyor Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Automatic SRLO RHPRYDO Section (When Equipped). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 $XWR&OHDQ:KHQ(TXLSSHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 $XWR'HOLPH:KHQ(TXLSSHG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Dos and Don'ts for Your New Hobart Warewasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 &XUWDLQV0RGHOV)76)76(5)76(5%' . . . . . . . . . . . . . . . . . . . . . . . 13 &XUWDLQV0RGHOV)7)7(5)7(5%' . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 0DFKLQH2SHUDWLRQDQG3URJUDPPLQJ6HFXULW\/HYHOV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Operator – O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SuperOperator – SO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Manager – M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 User Programming Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 0HQX'LVSOD\3URPSWV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Entering the Managers Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 About Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Actions Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Logs Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Operation Parameters Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Line Strainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Conveyor Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Conveyor Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Conveyor Take-Up Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 –3– Operation and Care Of FT1000 SERIES DISHWASHERS SAVE THESE INSTRUCTIONS OPERATION MACHINE PREPARATION – CHECK BEFORE BEGINNING OPERATION 2SHQWKHPDFKLQHGRRUVDQGPDNHVXUHDOOFRPSRQHQWVDUHLQWKHLUSURSHURSHUDWLQJ positions before beginning operation. $OOVWUDLQHUSDQVDQGVFUDSEDVNHWVPXVWEHSURSHUO\LQVWDOOHGLQHDFKVHFWLRQ )LJ Fig. 1 7KHH[WHUQDOVFUDSEDVNHWVPXVWEHSURSHUO\LQVWDOOHGEHQHDWKWKHORDGRIWKH PDFKLQH)LJ Fig. 2 $OOXSSHUDQGORZHUZDVKDUPVPXVWEHSURSHUO\LQVWDOOHGLQHDFKVHFWLRQ:DVK DUPVOLGHUVPXVWDOVREHSODFHGLQWKHFORVHGSRVLWLRQ)LJV Fig. 3 Fig. 4 –4– 7KHGXDOULQVHDQG¿QDOULQVHDUPVPXVWEHSURSHUO\LQVWDOOHG)LJV Fig. 5 Fig. 6 On machines equipped with the ASR section, the ASR arms, strainer pan, and VRLOFROOHFWRUVWDQGSLSHPXVWEHSURSHUO\LQVWDOOHG)LJV Fig. 7 Fig. 8 $OOFXUWDLQVPXVWEHSURSHUO\LQVWDOOHGDFFRUGLQJWRWKHFXUWDLQFKDUWORFDWHGRQ WKHIURQWRIWKHPDFKLQH¶VFRQWUROER[RURQSDJHVRIWKLVPDQXDO $OOWDQNGUDLQVPXVWEHSODFHGLQWKHFORVHGSRVLWLRQ 0DVWHUGUDLQRQO\PDFKLQHVHTXLSSHGZLWK$XWR&OHDQDQG$XWR'HOLPH PXVWEHSODFHGLQWKHRSHQSRVLWLRQ TANK FILLING $OOZDWHUDQGVWHDPLIHTXLSSHGVXSSO\YDOYHVPXVWEHRSHQHGDQGWKHHOHFWULF VXSSO\WXUQHGRQEHIRUHWKHPDFKLQHZLOOIXQFWLRQ &ORVHDOOGUDLQVDQGGRRUV7KHGUDLQKDQGOHVDUHORFDWHGQHDUWKHÀRRUDWWKHIURQW RIHDFKWDQN6ZLQJGUDLQKDQGOHVWRWKHULJKWWRFORVHDQGWRWKHOHIWWRRSHQ2Q PDFKLQHVHTXLSSHGZLWK$XWR&OHDQDQG$XWR'HOLPHRSHQWKH0DVWHU'UDLQORFDWHG DWHLWKHUWKHORDGRUXQORDGHQGRIWKHXQLW6ZLQJWKH0DVWHU'UDLQKDQGOHWRWKH ULJKWWRRSHQDQGWRWKHOHIWWRFORVH –5– 3UHVVWKH3RZHUNH\RQWKHNH\SDGORFDWHGRQWKHGRRURIWKHFRQWUROER[)LJ 7KHGLVSOD\ZLOOOLJKWXS POWER Fig. 9 ,IGRRUVDUHQRWFORVHGDoor(s) OpenGLVSOD\V,IGUDLQVDUHQRWFORVHGDrain(s) OpenGLVSOD\V,IDOOGRRUVDQGGUDLQVDUHFORVHGTank(s) FillingGLVSOD\VDQGWDQNV EHJLQWR¿OO$OOWDQNVZLOOEHIXOOLQDSSUR[LPDWHO\WRPLQXWHV NOTE: 2SHQLQJDGRRUGXULQJWKH¿OOF\FOHVKXWVRIIWKH¿OOYDOYHV«Door(s) Open GLVSOD\V&ORVHWKHGRRUWRUHVXPHWKH¿OOF\FOHTanks FillingGLVSOD\V $IWHUWKHZDWHUOHYHOUDLVHVWKHORZHUÀRDWLQHDFKWDQNWKHZDVKULQVHDQGGXDO ULQVHWDQNVEHJLQWRKHDW:KHQDOOWDQNVDUHIXOOWKH¿OOYDOYHVZLOODXWRPDWLFDOO\ VKXWRIIDQGWKHZDWHUWHPSHUDWXUHVGLVSOD\IRUHDFKWDQN 7KH0DLQWHQDQFH)LOOIHDWXUHDGGVZDWHUWRWKHWDQNVWRPDLQWDLQSURSHUZDWHUOHYHOV GXULQJRSHUDWLRQ,IWKHZDWHUOHYHOGURSVEHORZWKHORZHUÀRDWLQDQ\WDQNWKHKHDW VKXWVRIIDQG¿OOLQJUHVXPHVRQWKHDIIHFWHGWDQNV:KHQWKHZDWHUOHYHOUHDFKHV WKHORZHUÀRDWKHDWLQJUHVXPHVZKLOHWKHWDQNVFRQWLQXHV¿OOLQJXQWLOWKHSURSHU ZDWHUOHYHOLVUHDFKHG DISHWASHING 6WDUWWKHPRWRUVIRUWKHFRQYH\RUSXPSVDQGEORZHUGU\HULIHTXLSSHGE\SUHVVLQJ WKHJUHHQ67$57VZLWFKORFDWHGDWHLWKHUWKHORDGRUXQORDGHQGRIWKHPDFKLQH )LJRURQWKHNH\SDGORFDWHGRQWKHIURQWRIWKHFRQWUROER[)LJ7KH PDFKLQHZLOORSHUDWHRQO\LIWKHWDQNVKDYH¿OOHGWRWKHSURSHUOHYHODQGDOOGRRUV DUHFORVHG3UHVVWKHUHG6723VZLWFK)LJRUWRVWRSWKHFRQYH\RUSXPSV DQGEORZHUGU\HUPRWRUV STOP (red) START (green) START STOP Fig. 10 Fig. 11 –6– $OOWDQNWHPSHUDWXUHVGLVSOD\RQWKHNH\SDGGLVSOD\ZKHQWKHPDFKLQHLVLQRSHUDWLRQ )LQDO5LQVHWHPSHUDWXUHUHDGVµµXQWLOZDUHUHDFKHVWKHULQVH]RQH:KHQZDUH UHDFKHVWKHULQVH]RQHWKH)LQDO5LQVHZDWHUWHPSHUDWXUHGLVSOD\V$IWHUWKHZDUH H[LWVWKHULQVH]RQH)LQDO5LQVHWHPSHUDWXUHDJDLQUHDGVµµ ,IZDUHUHDFKHVWKHXQORDGHQGRIWKHPDFKLQHDQGWULSVWKHGLVKOLPLWVZLWFKWKH FRQYH\RUDQG¿QDOULQVHVKXWRIIDQGWKHNH\SDGGLVSOD\VWKHWDQNWHPSHUDWXUHV DORQJZLWK8QORDG'LVKHVDFURVVWKHERWWRP$IWHUWKHZDUHLVUHPRYHGDQGWKH GLVKOLPLWUHWXUQVWRRSHUDWLQJSRVLWLRQQRUPDORSHUDWLRQUHVXPHV,IZDUHLVQRW XQORDGHGWKH'LVK/LPLW$XWR7LPHUFRXQWVGRZQIRURQHPLQXWHDQGWKHQVKXWV RIISXPSVDQGEORZHUGU\HULIHTXLSSHG7KHGLVSOD\FRQWLQXHVWRVKRZWKHWDQN WHPSHUDWXUHVDQG8QORDG'LVKHV ,IQRZDUHHQWHUVWKHPDFKLQHIRUDSUHVHWDPRXQWRIWLPHWKH$XWR7LPHUDXWRPDWLFDOO\ shuts off the machine and tanks continue to maintain required temperatures. To UHVXPHRSHUDWLRQSUHVVWKHJUHHQ67$57VZLWFKORFDWHGDWHLWKHUHQGRIWKHPDFKLQH RURQWKHNH\SDGORFDWHGRQWKHIURQWRIWKHFRQWUROER[ NOTE: The Auto-Timer shut off setting can be adjusted as shown in the Parameters Menu (page 48); the range is from 1 to 12 minutes. Empty Strainer Baskets As Necessary 7KHVWUDLQHUEDVNHWVFDQ¿OOZLWKIRRGVRLOGXULQJRSHUDWLRQZKLFKZLOODIIHFWGLVKZDVKHU RSHUDWLRQDQGWKHUHIRUHPXVWEHHPSWLHGSHULRGLFDOO\6723WKHPDFKLQHDQGRSHQ WKHDFFHVVGRRUVVWUDLQHUEDVNHWVDUHLPPHGLDWHO\LQVLGHDWWKHIURQWRIWKHWDQNV 7KHH[WHUQDOVFUDSEDVNHWVDWWKHORDGVHFWLRQQHHGVWREHHPSWLHGSHULRGLFDOO\ and can be done without interrupting machine operation. Remove the basket(s) ZKHQ¿OOHGZLWKIRRGVRLOHPSW\DQGUHSODFHZKHQGRQH Loading 3UHVFUDSHGLVKHVWKRURXJKO\WRUHPRYHODUJHIRRGSDUWLFOHVDQGGHEULV1HYHUXVH VWHHOZRRORQZDUHWREHORDGHGLQWRWKHGLVKZDVKLQJPDFKLQHWKLVFRXOGLQWURGXFH VXUIDFHFRUURVLRQZKLFKFRXOGHYHQWXDOO\LQWHUIHUHZLWKPDFKLQHRSHUDWLRQ $OO SODWHV VDXFHUV WUD\V HWF VKRXOG EH ORDGHG RQ WKH FRQYH\RU LQ DQ LQFOLQHG SRVLWLRQ %RZOV VKRXOG EH ORDGHG XSVLGH GRZQ 6LOYHUZDUH PXVW EH ZDVKHG LQ UDFNVWRSUHYHQWORVVRILWHPVIDLOLQJWRGRVRFRXOGFDXVHWKHFRQYH\RUWRMDPDQG damage ware or machine components. '2127DWWHPSWWRZDVKODUJHLWHPVSRWVSDQVWUD\VHWFZLWKRXW¿UVWFKHFNLQJ WRPDNHVXUHWKH\¿WWKURXJKWKHPDFKLQHRSHQLQJ6XFKLWHPVPXVWQRWEHZDVKHG LQWKHGLVKZDVKHUXQOHVVWKH\ZLOOHDVLO\SDVVWKURXJK 'RQRWDOORZIRUHLJQREMHFWVWRHQWHUWKHXQLWHVSHFLDOO\PHWDOOLFFRQWDPLQDQWV –7– Unloading 5HPRYH GLVKHV IURP WKH FRQYH\RU ,I D GLVK SXVKHV DJDLQVW WKH GLVK OLPLW WKH conveyor stops and the pumps run for one minute before shutting off. 8QORDGWKHFRQYH\RUVWDUWLQJZLWKWKHZDUHIXUWKHVWIURPWKHGLVKOLPLW5HPRYHWKH ZDUHWKDWLVVWULNLQJWKHGLVKOLPLWODVW7KHPDFKLQHDXWRPDWLFDOO\UHVWDUWV RECOMMENDED MINIMUM TEMPERATURES 7KHZDWHUWHPSHUDWXUHVLQWKHWDQNVDQGULQVHDUPVDUHPRQLWRUHGHOHFWURQLFDOO\ DQGDUHGLVSOD\HGRQWKHFRQWUROER[NH\SDGGLVSOD\7KHGLVSOD\VKRXOGEHFKHFNHG SHULRGLFDOO\WRDVVXUHWKDWSURSHUWHPSHUDWXUHVDUHEHLQJPDLQWDLQHG NOTE: 5HIHUWRWKH+27:$7(56$1,7,=,1*ODEHORQWKHVLGHRIWKHFRQWUROER[ for minimum temperature ratings. CONVEYOR SPEED ADJUSTMENT Depending on the type of ware being washed, the conveyor speed can be adjusted E\SUHVVLQJWKH63(('6(/(&7,21NH\ORFDWHGRQWKHNH\SDGRQWKHIURQWRIWKH FRQWUROER[)LJ:KHQ¿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isconnect the electrical power to the machine and follow lockout/tagout procedures. There may be multiple circuits. Be sure all circuits are disconnected. 2SHQDOOIURQWDFFHVVGRRUV'UDLQWKHPDFKLQHE\VZLQJLQJWKHWDQNGUDLQKDQGOHV WRWKHOHIWDVVKRZQRQWKHODEHOVORFDWHGDERYHHDFKWDQNGUDLQ'UDLQKDQGOHV DUH ORFDWHG QHDU WKH ÀRRU DW WKH IURQW RI HDFK WDQN 'UDLQLQJ WKH WDQNV UHTXLUHV DSSUR[LPDWHO\PLQXWHV 5HPRYHDQGFOHDQWKHFXUWDLQV%HIRUHUHPRYLQJWKHVWUDLQHUEDVNHWVDQGSDQV FOHDQ WKH LQWHULRU DQG DOO WDQN VKHOYHV XVLQJ D KRVH DQG VSUD\ QR]]OH )OXVK DOO debris toward the strainers. –8– 5HPRYHWKHZDVKDUPVE\OLIWLQJXSRQWKHDUPFOHDULQJWKHWDEIURPWKHQRWFKLQ WKHZDVKDUPVXSSRUW6OLGHXSSHUDUPVIRUZDUGVZLQJLQJIURQWRIDUPGRZQ6OLGH ORZHUDUPVIRUZDUGWLOWIURQWRIDUPVXSZDUGWRDOORZZDWHUWRGUDLQ5HPRYHDUPV &OHDQZDVKDUPVLQDVLQNRSHQLQJZDVKDUPVOLGHUVWRÀXVKIRRGVRLOIURPDUPV 5HPRYHWKHVWUDLQHUEDVNHWVDQGVWUDLQHUSDQV$OVRUHPRYHWKHGXDOULQVHVWUDLQHU (PSW\ VWUDLQHUV LQ WUDVK UHFHSWDFOH RU IRRG ZDVWH GLVSRVHU '2 127 675,.( 675$,1(53$1625675$,1(5%$6.(762162/,'2%-(&772',6/2'*( DEBRIS. Scrub strainer pans and strainer baskets in a sink. 5HPRYHGXDOULQVHDQG¿QDOULQVHDUPVDQGFOHDQGHEULVIURPQR]]OHVDQGDUPV 1HYHUXVHVWHHOZRROWRFOHDQZDUHZDVKHUVXUIDFHV8VHRQO\SURGXFWVIRUPXODWHG WREHVDIHRQVWDLQOHVVVWHHO )OXVKWDQNVZLWKDZDWHUKRVHUHPRYLQJDQ\DFFXPXODWLRQRIIRRGVRLO 5HLQVWDOODOODUPVLQWKHLUSURSHUORFDWLRQDQGRULHQWDWLRQ(QVXUHWKDWXSSHUDUP QR]]OHVSRLQWGRZQZDUGDQGORZHUDUPQR]]OHVSRLQWXSZDUG 7RLQVWDOODUPVVOLGHPDQLIROGVRQWKHVXSSRUWVWRZDUGWKHUHDURIWKHPDFKLQHDQG ensure the tabs on the sides of the arms drop into the notches in the supports. 5HSODFHWKHVWUDLQHUSDQVDQGVWUDLQHUEDVNHWV5HLQVWDOOWKHFXUWDLQVDFFRUGLQJWR WKHFXUWDLQFKDUWORFDWHGRQWKHIURQWRIWKHFRQWUROER[RURQSDJHVRIWKLV PDQXDO/HDYHWKHPDFKLQHGRRUVRSHQWRDOORZWKHLQWHULRUWRDLURXWDQGGU\ &OHDQPDFKLQHH[WHULRUOLNHDQ\RWKHUVWDLQOHVVVWHHODSSOLDQFH8VHGDPSFORWK DQGPLOGVRDS\ZDWHU 6SUD\WKHFKDQQHOVZKHUHWKHVHQVRUVDUHORFDWHGDWWKHORDGHQGRIWKHPDFKLQH )LJ'RQRWDWWHPSWWRFOHDQWKHVHZLWKPHWDOOLFREMHFWVDVGDPDJHWRVHQVRUV can occur. Fig. 12 –9– Automatic Soil Removal Section (When Equipped) 0DFKLQHVHTXLSSHGZLWK$XWRPDWLF6RLO5HPRYDO$65IHDWXUHDQDGGLWLRQDOVHFWLRQ ORFDWHGLPPHGLDWHO\DIWHUWKHORDGHQGRIWKHPDFKLQH'XULQJPDFKLQHRSHUDWLRQ WKH$65VHFWLRQFDSWXUHVIRRGVRLODQGSXPSVLWWRWKHH[WHUQDOVFUDSEDVNHWORFDWHG EHQHDWKWKHORDGRIWKHPDFKLQH 7RHPSW\WKHH[WHUQDOVFUDSEDVNHWGXULQJPDFKLQHRSHUDWLRQUHPRYHWKHEDVNHW HPSW\DQGUHSODFH7KHPDFKLQHZLOOFRQWLQXHWRRSHUDWHXQOHVVWKH6723EXWWRQLV SUHVVHGDWWKHORDGXQORDGRURQWKHNH\SDGORFDWHGRQWKHIURQWRIWKHFRQWUROER[ 7RFOHDQWKH$65V\VWHPUHPRYHWKHH[WHUQDOVFUDSEDVNHWORFDWHGEHQHDWKWKH ORDGVHFWLRQHPSW\IRRGVRLOULQVHEDVNHWLQVLQNDQGUHSODFH5HPRYHWKHXSSHU DQGORZHU$65ZDVKDUPV7RUHPRYHWKHXSSHUDUPSXOOEDFNRQWKHWDEDOORZ WKHDUPWRGURSDQGSXOORXW7RUHPRYHWKHORZHUDUPSXOOXSVOLJKWO\DQGSXOOWKH DUPRXW5LQVHERWKDUPVLQWKHVLQNDQGHQVXUHDOOQR]]OHVDUHFOHDURIGHEULV 5HPRYHWKH$65VWUDLQHUSDQDQGWKHQUHPRYHWKHVRLOFROOHFWRUVWDQGSLSH&OHDQ these components using a sprayer hose in a sink. Use a hose to spray down the LQVLGHRIWKH$65VHFWLRQDVZHOO 5HSODFHDOOFRPSRQHQWVZKHQFRPSOHWH7RUHSODFHWKHVRLOFROOHFWRUVWDQGSLSH GURSWKHERWWRPRIWKHWXEHLQWRWKHGUDLQERG\ORFDWHGDWWKHERWWRPRIWKH$65 WDQN3ODFHWKHVWUDLQHUSDQRQWRSQRWLQJWKDWLWVLWVVOLJKWO\KLJKHUWKDQWKHWDQN 5HSODFHWKHORZHUZDVKDUPE\IROORZLQJWKHJXLGHUDLODQGSXVKLQJWKHWXEHLQWR SODFHLQWKHPDQLIROG5HSODFHWKHXSSHUZDVKDUPE\SXVKLQJWKHWXEHLQWRWKH XSSHUPDQLIROGSXVKLQJXSDQGVQDSSLQJLQWRSODFH Auto Clean (When Equipped) 7R SHUIRUP WKH$XWR &OHDQ SURFHGXUH IROORZ WKH VWHSV OLVWHG EHORZ LWDOLFV WH[W LQGLFDWHVDFWXDOPDFKLQHGLVSOD\SURPSWV 1. 3UHVV WKH EOXH$XWR &OHDQ EXWWRQ ORFDWHG RQ WKH NH\SDG RQ WKH IURQW RI WKH FRQWUROER[ 2. 7KHGLVSOD\EULHÀ\VKRZVPress Stop Key at any time to abort Auto Clean cycle before proceeding to step 2. 3. Close Master Drain±FORVHWKHPDQXDO0DVWHU'UDLQYDOYHORFDWHGDWHLWKHUWKH ORDGRUXQORDGHQGRIWKHPDFKLQH 4. Open All Tank Drains±RSHQDOOWDQNGUDLQVORFDWHGDWWKHERWWRPRIHDFKWDQN 5. Tanks draining3OHDVHZDLWDIHZVHFRQGV±DWWKLVWLPHWKHPDFKLQHLVGUDLQLQJ WKHZDWHULQWKHWDQNVWKUXWKH0DVWHU'UDLQDXWRPDWLFYDOYH 6. Clean and replace strainer baskets2SHQZDVKDUPVOLGHUV&ORVH'RRUV3UHVV (QWHU:KHQ'RQH±)RUPDFKLQHVHTXLSSHGZLWK$65FOHDQDQGUHSODFHWKH VRLOFROOHFWRUVWDQGSLSHDQGVWUDLQHUSDQ 7. No additional user intervention required$XWRFOHDQZLOOWDNHDSSUR[LPDWHO\ PLQXWHV±DWWKLVWLPHWKHPDFKLQHLVLQWKHVHOIFOHDQLQJPRGH:DVKSXPSV ZLOOUXQWRÀXVKIRRGVRLOIURPZDVKDUPVDQGWKHQ$XWR&OHDQQR]]OHVORFDWHG DWWKHUHDURIHDFKFKDPEHUZLOOZDVKHDFKVHFWLRQ – 10 – 8. Close Wash Arm Sliders; then close all doors-Press Enter When Done 9. Open Master Drain±RSHQWKHPDQXDO0DVWHU'UDLQYDOYHORFDWHGDWHLWKHUWKH ORDGRUXQORDGHQGRIWKHPDFKLQH 10. Close Tank Drains±FORVHDOOWDQNGUDLQVORFDWHGDWWKHERWWRPRIHDFKWDQN 11. $XWR &OHDQ FRPSOHWH 3UHVV (QWHU NH\ WR UH¿OO 2WKHUZLVH PDFKLQH SRZHUV GRZQLQVHFRQGV. 3UHVVLQJWKH%$&.EXWWRQDWDQ\WLPHGXULQJWKH$XWR&OHDQSURFHVVFDQFHOVWKH $XWR&OHDQF\FOH7KHGLVSOD\UHDGV$XWR&OHDQF\FOHFDQFHOOHG)ROORZLQVWUXFWLRQV WRSUHSDUHIRUZDVKLQJ. Auto Delime (When Equipped) 7RSHUIRUPWKH$XWR'HOLPHSURFHGXUHIROORZWKHVWHSVOLVWHGEHORZLWDOLFVWH[W LQGLFDWHVDFWXDOPDFKLQHGLVSOD\SURPSWV 1. :KHQWKHGLVSOD\SURPSWVDelime RecommendedUHIHUWRWKHµ352*5$00,1*¶ VHFWLRQRIWKLVPDQXDOZKHQUHDG\WRLQLWLDWHWKHGHOLPHF\FOH1DYLJDWHWRWKH µ$FWLRQV¶PHQXDQGVFUROOGRZQWRµ5XQ'HOLPH&\FOH¶3UHVVWKH(17(5NH\ 2. 7KH GLVSOD\ EULHÀ\ UHDGV Press Stop Key at any time to abort Delime cycle before proceeding to step 3. 3. 3ODFH'HOLPH3XPSKRVHLQGHOLPHVROXWLRQ3UHVVHQWHUZKHQGRQH3ODFHWKH KRVHIURPWKHGHOLPHFKHPLFDOSXPSORFDWHGDWWKHXQORDGHQGRIWKHPDFKLQH LQWRWKHGHOLPHVROXWLRQFRQWDLQHU 4. Open All Tank Drains-Leave drains open±RSHQDOOWDQNGUDLQVORFDWHGDWWKH bottom of each tank. 5. &OHDQ6WUDLQHU%DVNHWVWKHQUHSODFH3UHVVHQWHUZKHQGRQH. 6. Tanks Draining Please Wait±DIWHUDOOWDQNVKDYHGUDLQHGWKHGLVSOD\WRJJOHV to step 7. 7. Close Master Drain±FORVHWKH0DVWHU'UDLQPDQXDOYDOYHORFDWHGDWHLWKHUWKH ORDGRUXQORDGHQGRIWKHPDFKLQH 8. Tanks Filling Please Wait±DIWHUWKHPDFKLQHKDV¿OOHGWKHGLVSOD\WRJJOHVWR step 9. 9. 3RXU[[JDOORQVGHOLPHLQWR7DQN3UHVV(QWHUZKHQGRQH±WKHGLVSOD\SURPSWV \RXWRSRXUWKHUHTXLUHGDPRXQWRIGHOLPHULQWR7DQNORFDWHGQH[WWRWKHGXDO ULQVHWDQNWRZDUGVWKHORDGHQGRIWKHPDFKLQHDQGODEHOHGDelime Tank. 10. Delime Cycle Running. Approximate Time Left: XX:XX – at this time, the machine LVUXQQLQJWKHDXWRGHOLPHF\FOH 11. $XWR'HOLPH&RPSOHWH3UHVV(QWHUNH\WRUH¿OO2WKHUZLVHPDFKLQHZLOOSRZHU GRZQLQPLQXWHV 12. Open Master Drain±DIWHUUH¿OOLQJWKHPDFKLQHRUSRZHULQJWKHPDFKLQHEDFN XSIURPDSRZHUGRZQRSHQWKH0DVWHU'UDLQPDQXDOYDOYHORFDWHGDWHLWKHU WKHORDGRUXQORDGHQGRIWKHPDFKLQH 13. Close all Tank Drains±FORVHDOOWDQNGUDLQVORFDWHGDWWKHERWWRPRIHDFKWDQN – 11 – 3UHVVLQJWKH%$&.EXWWRQDWDQ\WLPHGXULQJWKH$XWR'HOLPHSURFHVVZLOOFDQFHO WKHF\FOH,IWKHGHOLPHVROXWLRQKDVQRW\HWEHHQLQWURGXFHGLQWRWKHV\VWHPWKH GLVSOD\ZLOOUHDG7DQNVULQVHGDQGUHDG\IRUZDVK3UHVV(QWHUWRUH¿OO2UPDFKLQH ZLOOSRZHUGRZQLQPLQXWHV,IWKHGHOLPHVROXWLRQKDVEHHQLQWURGXFHGLQWRWKH V\VWHPWKHGLVSOD\ZLOOUHDGDelime solution in Tanks. Press Enter key to Drain and Rinse tanks. DO'S AND DON'TS FOR YOUR NEW HOBART DISHWASHER DO assure proper water hardness of 3 grains or less per gallon. DO pre-scrape dishes thoroughly. DO use only detergents recommended by your chemical professional. DO, at the end of the day, complete a manual cleaning cycle as needed; thoroughly cleanse the machine, rinse, and dry (leave doors open). For machines equipped with Auto Clean, complete this process once per week. DO, at the end of the day, complete an Auto Clean cycle (when equipped), following instructions on the display. DO use only products formulated to be safe on stainless steel. DO NOT use detergents formulated for residential dishwashers. DO NOT allow food soil to accumulate on the tank bottom. DO NOT use steel wool to clean ware or dishwasher surface. DO NOT allow foreign objects to enter the unit, especially metallic contaminants. NOTE: )DLOXUHWRIROORZXVHFDUHDQGPDLQWHQDQFHLQVWUXFWLRQVPD\YRLG\RXU+REDUWGLVKZDVKHU warranty. – 12 – CURTAINS, MODELS FT1000S, FT1000S-ER, & FT1000S-ER-BD – 13 – CURTAINS, MODELS FT1000, FT1000-ER, & FT1000-ER-BD Fig. 14 – 14 – PROGRAMMING MACHINE OPERATION AND PROGRAMMING SECURITY LEVELS 7KH DGYDQFHG GLJLWDO FRQWUROV RQ \RXU GLVKZDVKHU DOORZ VHYHUDO VHWXS DQG FXVWRPL]DWLRQRSWLRQV%HFDXVHWKHVHRSWLRQVFDQDIIHFWWKHRSHUDWLRQRIWKHPDFKLQH WKH\DUHDOOORFNHGRXWE\GHIDXOWIURPWKHIDFWRU\7RXQORFNWKHPIRUHGLWLQJWKH VHFXULW\OHYHOPXVWEHHOHYDWHGWRDQDSSURSULDWHOHYHO ,WLVUHFRPPHQGHGWRNHHSWKHGLVKZDVKHULQWKHORZHVWVHFXULW\OHYHOSRVVLEOHDW DOOWLPHV7KLVZLOOSUHYHQWRSWLRQVIURPEHLQJLQDGYHUWHQWO\RULQWHQWLRQDOO\PRGL¿HG IURPZKDWLVH[SHFWHGRUDFFHSWDEOH7KHVHFXULW\OHYHOZLOODXWRPDWLFDOO\UHYHUW EDFNWRWKHORZHVWDOORZDEOHOHYHOHLWKHU2SHUDWRURU6XSHU2SHUDWRUDVGHVFULEHG EHORZZKHQDQ\RIWKHIROORZLQJRFFXU 1. No keys on the keypad are pressed for 10 minutes or more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perator – O 7KLV LV WKH PRVW EDVLF VHFXULW\ OHYHO DQG LV HQDEOHG E\ GHIDXOW ZKHQ WKH XQLW LV SRZHUHGXSDVLQLWLDOO\VHWE\WKHIDFWRU\1RVHFXULW\FRGHLVUHTXLUHGWRHQWHUWKLV VHFXULW\OHYHO7KLVOHYHORQO\DOORZVHQWHULQJWKH6HFXULW\&RGHWRHOHYDWHWKHFXUUHQW VHFXULW\OHYHOWRVRPHWKLQJKLJKHU SuperOperator – SO 7KLVVHFXULW\OHYHOFDQEHVHWXSWREHWKHGHIDXOWOHYHOZKHQWKHXQLWLVSRZHUHG XSLQVWHDGRIWKH2SHUDWRUVHFXULW\OHYHO,ILWLVVHWXSWREHWKHGHIDXOWOHYHOWKH 2SHUDWRUVHFXULW\OHYHOZLOOQRWEHDFFHVVLEOHXQWLO6XSHU2SHUDWRU$FFHVVLVGLVDEOHG E\ D PDQDJHU RU E\ +REDUW 6HUYLFH 7KH 6XSHU2SHUDWRU OHYHO GRHV QRW UHTXLUH DVHFXULW\FRGHWREHHQWHUHGE\WKHXVHUEXWLVRQO\DFFHVVLEOHLIHQDEOHGE\D manger or Hobart Service. A SuperOperator is granted access to a few of the menu options, but not as many as LQWKH0DQJHUVHFXULW\OHYHO7KHDYDLODEOHRSWLRQVIRUD6XSHU2SHUDWRUDUHGHVFULEHG LQWKH3DUDPHWHUV0HQX$PDQDJHURU+REDUW6HUYLFHWHFKQLFLDQFDQHQDEOHRU GLVDEOHWKLVVHFXULW\OHYHOYLDWKH0DQDJHURU6HUYLFHSURJUDPPLQJSDUDPHWHUV 5HIHUWR1DYLJDWLQJWKH3DUDPHWHUV0HQXIRUPRUHGHWDLOV – 15 – Manager – M 7KLVVHFXULW\OHYHOLVWKHKLJKHVWOHYHODWWDLQDEOHE\WKHXVHU,WUHTXLUHVWKH0DQDJHU &RGHWREHHQWHUHGEHIRUHWKHVHFXULW\OHYHOZLOOEHHOHYDWHGWR0DQDJHU 7KLVVHFXULW\OHYHORIIHUVXQUHVWULFWHGDFFHVVWRDOORIWKHRSWLRQVOLVWHGLQWKH3DUDPHWHUV 0HQX%HFDXVHRIWKLVLWLVUHFRPPHQGHGWKDWSRZHUWRWKHPDFKLQHEHF\FOHGRII DQGRQZKHQDFFHVVWRWKH0DQDJHUOHYHORSWLRQVDUHQRORQJHUH[SOLFLWO\QHHGHG 7KH6HFXULW\&RGHIRUWKH0DQDJHUOHYHOFDQEHFKDQJHGE\DNLWFKHQPDQDJHU RUDQ\RQHZLWKWKH0DQDJHU&RGH7KHGHIDXOWFRGHLVOLVWHGLQWKHVHFWLRQWLWOHG Entering the Operation Parameters Menu. As such, it is recommended that this code EHFKDQJHGIURPWKHGHIDXOWDQGVWRUHGLQDVDIHSODFHZKHUHDOONLWFKHQPDQDJHUV EXWQRRQHHOVHFDQDFFHVVLW,IWKHFRGHLVHYHUORVWRUIRUJRWWHQLWFDQEHUHVHW by Hobart Service. NOTE: Having Hobart Service reset the Manager Code is not covered under either the basic or the extended warranty. USER PROGRAMMING INSTRUCTIONS 7KHGLVKZDVKHULVHTXLSSHGZLWKHOHFWURQLFGLJLWDOFRQWUROVWRDOORZJUHDWHUSUHFLVLRQ IRUFOHDQLQJ\RXUZDUHPDLQWDLQLQJUHTXLUHGWDQNWHPSHUDWXUHVDQGRWKHUDGYDQFHG IXQFWLRQV6RPHRIWKHVHIXQFWLRQVDUHFXVWRPL]HGWRVXLWWKHQHHGVRI\RXUNLWFKHQ operation. $OOFXVWRPL]DWLRQLVSHUIRUPHGWKURXJKWKHRQVFUHHQPHQXXVLQJWKH83'2:1 0(18(17(5DQG6723%$&.NH\VORFDWHGRQWKHNH\SDGRQWKHFRQWUROER[ GRRU)LJ ENTER UP DISPLAY START POWER STOP or BACK DOWN or MENU SPEED SELECTION AUTO CLEAN Fig. 17 – 16 – MENU DISPLAY PROMPTS 7KHIROORZLQJSURPSWVDUHXVHGLQVLGHWKHPHQXV 7KH83DQG'2:1DUURZNH\VDUHXVHGWRFKDQJHSDUDPHWHUYDOXHVDQGWR navigate the menu. 7KH(17(5NH\LVXVHGWRDFFHSWDYDOXHSHUIRUPDVSHFL¿HGDFWLRQRUHQWHU a submenu. 7KH%$&.NH\ZLOODOZD\VUHYHUWEDFNWRWKHSUHYLRXVPHQXVFUHHQ 7KHWH[WMXVWWRWKHULJKWRIWKHµ!¶V\PERORQWKHGLVSOD\VFUHHQVKRZVZKDW DFWLRQRUFRPPDQGZLOORFFXUE\SUHVVLQJWKH(17(5NH\ ENTERING THE MANAGER MENU 7RHQWHUWKH0DQDJHUPHQX 1. 3UHVVWKH0(18NH\IURPWKHPDLQVFUHHQ7KLVZLOOWDNH\RXWRWKHMain Menu. 2. :LWKWKHµ!¶V\PEROWRWKHOHIWRI0DQDJHUSUHVVWKH(17(5NH\7KLVZLOOWDNH you to the Enter Security Code screen. 3. You are prompted with four asterisks [****]. 4. Use the UP and DOWN keys to change the digit of the Security Code to the DSSURSULDWHYDOXH 7KHGHIDXOW6HFXULW\&RGHWRHQWHU0DQDJHUSURJUDPPLQJLV7KLVFRGHFDQ EHFKDQJHGE\DQ\RQHZLWKWKLVNQRZOHGJHDQGLWLVUHFRPPHQGHGWRFKDQJHLWIURP WKHGHIDXOW,IWKHFRGHLVHYHUORVWIRUVRPHUHDVRQLWFDQEHUHVHWE\+REDUW6HUYLFH NOTE: Resetting the code is not covered under your warranty, whether you are in WKHLQLWLDOZDUUDQW\SHULRGRULQWKHH[WHQGHGZDUUDQW\SHULRG 5. Press the ENTER key to move to the next digit to the right. 6. Repeat steps 4 and 5 for each digit. $IWHUSUHVVLQJ(17(5RQWKHIRXUWKGLJLW\RXZLOOEHLQWKHManager Menu. 7. 3UHVVWKH83RU'2:1NH\VUHSHDWHGO\XQWLOWKHµ!¶V\PEROLVWRWKHOHIWRIWKH GHVLUHGRSWLRQDQGWKHQSUHVVWKH(17(5NH\7KH0DQDJHURSWLRQVDUHAbout, Actions, Logs, and Operation Parameters. ABOUT SCREEN 7KH$ERXWVFUHHQGLVSOD\VWKHIROORZLQJLQIRUPDWLRQMachine Model, Control Board 5HYLVLRQ5HOD\%RDUG5HYLVLRQ6RIWZDUH9HUVLRQ6DQLWL]LQJ0RGH, and Service Number. – 17 – ACTIONS MENU 7KH$FWLRQV0HQXSURYLGHVWKHIROORZLQJRSWLRQV &KDQJH0DQDJHU&RGH$OORZVWKHPDQDJHUVHFXULW\FRGHWREHFKDQJHGIURP WKHGHIDXOWYDOXH 5HYHUVH-RJ$OORZVWKHFRQYH\RUWREHMRJJHGLQWKHUHYHUVHGLUHFWLRQLQFDVH WKHUHLVDFRQYH\RUMDP:KHQHQWHULQJWKLVPRGHWKHIROORZLQJPHVVDJHLV GLVSOD\HG Be sure all personnel are clear of conveyor. Press button in upper control box ZKLOHSUHVVLQJ(QWHU !([LWZLWKRXWMRJJLQJ 5HYHUVHMRJFRQYH\RU 7RUHYHUVHMRJWKHFRQYH\RUSUHVVWKH(17(5EXWWRQZLWKWKHµ!¶V\PEROORFDWHG WRWKHOHIWRI5HYHUVHMRJFRQYH\RUZKLOHDOVRSUHVVLQJWKHJUHHQEXWWRQORFDWHG EHKLQGWKHXSSHUFRQWUROER[GRRU)LJ REVERSE JOG BUTTON Fig. 18 Run Delime Cycle,QLWLDWHVWKH$XWR'HOLPHF\FOHVHHSDJHRIWKLVPDQXDO IRUWKHFRPSOHWHSURFHGXUH Set Date/Time(QWHUWKLVVFUHHQWRVHWWKHGDWHDQGWLPH LOGS MENU (QWHULQJWKH/RJVPHQXZLOOSURYLGHWKHIROORZLQJRSWLRQV Delime Counter'LVSOD\VWKHWLPHUHPDLQLQJEHIRUHGHOLPHUHFRPPHQGDWLRQ LVGLVSOD\HG$OVRDOORZVWKHDELOLW\WRClear Delime Counter. Error Log 'LVSOD\V WKH SUHYLRXV HUURUV DORQJ ZLWK WKH GDWHWLPH WKH HUURUV occurred. Statistics(QWHULQJWKH6WDWLVWLFVVFUHHQZLOOGLVSOD\WKHIROORZLQJLQIRUPDWLRQ Time of Operation, Run Time Percent, Rinse Time, and Fill Time. – 18 – OPERATION PARAMETERS MENU NOTE: 7KH SDUDPHWHUV FDQ EH FKDQJHG DQ\WLPH WKH GLVSOD\ LV DFWLYH ZKLFK LV ZKHQWKHPDFKLQHLVRSHUDWLQJRULQLGOHPRGH +REDUWEHOLHYHVWKDWWKHGHIDXOWVHWWLQJVWKDWOHDYHWKHIDFWRU\DUHVXLWDEOHIRUWKH majority of kitchen operations. However, there are cases where kitchen managers PD\¿QGWKHQHHGWRFKDQJHRQHRUPRUHRSWLRQVWKH3DUDPHWHUV0HQXDOORZV these changes. Within the Parameters Menu, the manager (or operator, in some cases) may modify IDFWRU\ GHIDXOW VHWWLQJV 7KH PHQX VWUXFWXUH DQG GHVFULSWLRQ RI HDFK RSWLRQ DUH GHWDLOHGEHORZ3OHDVHFRQWDFW+REDUW6HUYLFHLI\RXDUHXQFRPIRUWDEOHFKDQJLQJ any setting or are unsure of which one(s) to change. 7KH3DUDPHWHUV0HQXOLVWVWKHSDUDPHWHUQDPHDVKRUWGHVFULSWLRQDOLVWRISRVVLEOH YDOXHV WKH SDUDPHWHU FDQ KDYH WKH IDFWRU\ GHIDXOW YDOXH EDVHG RQ WKH VSHFL¿F GLVKZDVKHUPRGHODQGWKHVHFXULW\OHYHOUHTXLUHGWRDFFHVVWKDWSDUDPHWHU PARAMETERS MENU Default Parameter Name Description Possible Values Value Security Required $XWR&OHDQ'HPR0RGH (QDEOHVRUGLVDEOHVWKH$XWR&OHDQ 'HPR0RGH:KHQHQDEOHGWKLV PRGHDOORZVWKH$XWR&OHDQF\FOH to be demonstrated for training purposes without running the FRPSOHWHF\FOH 'LVDEOHG (QDEOHG 'LVDEOHG SO Auto Timeout $GMXVWDEOHWLPHUIRUGHWHUPLQLQJ when to shut down the pumps and conveyor when no dishes are in the machine. 1 – 12 mins 6 mins SO Conveyor Speed High Sets the High conveyor speed setting when the operator presses WKH6SHHG6HOHFWLRQEXWWRQRQWKH keypad changing the setting to 6SHHG+LJK IWPLQ M Conveyor Speed Low Sets the Low conveyor speed setting when the operator presses WKH6SHHG6HOHFWLRQEXWWRQRQWKH keypad changing the setting to 6SHHG/RZ IWPLQ M Conveyor Speed Medium Sets the Medium conveyor speed setting when the operator presses WKH6SHHG6HOHFWLRQEXWWRQRQWKH keypad changing the setting to 6SHHG0HGLXP IWPLQ M 'HOLPH±0DLQ7DQNV Quantity 6HWVWKHQXPEHURIGHOLPHUJDOORQV required per tank. 0.05 M – 19 – 1.0 – 2.0 'HOLPH±:DWHU+DUGQHVV Water hardness input setting which WKHFRQWUROXVHVIRUGHWHUPLQLQJ ZKHQWRGHOLPHWKHPDFKLQH 0 – 250 8 M 'HOLPH&RQFHQWUDWLRQ 6HWVWKHGHOLPHUFRQFHQWUDWLRQIRU WKH¿QDOULQVHDQGERRVWHUV\VWHP 1.5% 3.0% 3.0% SO 'HOLPH'HPR0RGH (QDEOHVRUGLVDEOHVWKH'HOLPH 'HPR0RGH:KHQHQDEOHGWKLV PRGHDOORZVWKH'HOLPHF\FOHWREH demonstrated for training purposes ZLWKRXWUXQQLQJWKHFRPSOHWHF\FOH 'LVDEOHG (QDEOHG 'LVDEOHG SO 'LUW\:DWHU,QWHUYDO Sets the period (in hours) of rinsing EHIRUHDQDOHUWLVVKRZQ7KLVRSWLRQ LVRQO\DYDLODEOHZKHQ'LUW\:DWHU 0RGHLVVHWWR³$OHUW´RUWR³$OHUW /RFNRXW´ 1 – 6 hours 4 hours M Dirty Water Mode &DQEHHQDEOHGWRLQGLFDWHWKDWWKH water may be dirty and may need to EHFKDQJHG0RQLWRUVWKH¿QDOULQVH RQWLPHDQGZKHQWKH¿QDOULQVHRQ WLPHH[FHHGVDXVHUGH¿QDEOHOHYHO DPHVVDJHZLOOGLVSOD\7KHPHVVDJH ZLOOQRWEHGLVDEOHGXQWLODZDWHU FKDQJHHYHQWRFFXUVE\GUDLQLQJDOO tanks in the machine. 'LVDEOHG $OHUW $OHUW/RFNRXW 'LVDEOHG M There are three different modes. 'LVDEOHG,JQRUHVGLUW\ZDWHU$OHUW 'LVSOD\V³:DWHU&KDQJH5HTXLUHG´ after a period of operation but does QRWUHTXLUHUH¿OOLQJ$OHUW/RFNRXW 'LVSOD\V³&KDQJH:DWHU6RRQ´IRU minutes after a period of operation; WKHQ³:DWHU&KDQJH5HTXLUHG´ GLVSOD\VDQGWKHPDFKLQHFDQQRW UXQXQWLODOOWDQNVDUHGUDLQHGDQG UH¿OOHG Energy Saver Time After a period of machine inactivity, WKHFRQWUROLQLWLDWHV(QHUJ\6DYHU 0RGH$OOZDUHZDVKFRPSRQHQWV DUHWXUQHGRIIDQGWKHGLVSOD\RQ WKHNH\SDGGLPVGLVSOD\LQJ³(QHUJ\ 6DYHU2Q´7RH[LW(QHUJ\6DYHU mode, press the STOP button on WKHNH\SDG<RXPD\DOVRSUHVVWKH 32:(5EXWWRQWRFRPSOHWHO\WXUQ the machine off 1 – 6 hours 2 hours M /DQJXDJH6HOHFW (QDEOHVRUGLVDEOHVWKHDELOLW\IRU WKHRSHUDWRUWRFKDQJHWKHGLVSOD\HG ODQJXDJH 'LVDEOHG (QDEOHG 'LVDEOHG SO – 20 – /RZ)57HPSHUDWXUH $ODUP (QDEOHVRUGLVDEOHVDYLVXDODODUP RQWKHGLVSOD\WKDWLQGLFDWHVWKDW )LQDO5LQVHZDWHUWHPSHUDWXUHLV EHORZWKH16)UHTXLUHGPLQLPXP RI)&:KHQHQDEOHGD PHVVDJHZLOOGLVSOD\QRWLI\LQJWKH user of this condition. However, PDFKLQHRSHUDWLRQZLOOQRWFKDQJH DQGZDUHZLOOFRQWLQXHWRUXQ through the machine as expected. :KHQGLVDEOHGWKHUHZLOOEHQR H[WUDPHVVDJHLQGLFDWLQJDORZ temperature event; however, the WHPSHUDWXUHGLVSOD\ZLOOVWLOOVKRZ WKHFXUUHQW)LQDO5LQVHZDWHU temperature 'LVDEOHG (QDEOHG 'LVDEOHG M Primary Language 7KLVRSWLRQVHWVWKHGHIDXOWODQJXDJH VKRZQRQWKHGLVSOD\ (QJOLVK )UHQFK Spanish (QJOLVK SO Super Operator Access (QDEOHVRUGLVDEOHVWKH 6XSHU2SHUDWRUDFFHVVOHYHO:KHQ HQDEOHGWKLVDOORZVDQ\XVHUWR PRGLI\YDOXHVLQWKH3DUDPHWHUV Menu that are marked as requiring RQO\62VHFXULW\ZLWKRXWHQWHULQJD SDVVZRUG:KHQGLVDEOHGWKHRQO\ RSHUDWLRQDOORZHGE\DQ\XVHULVWKH DELOLW\WRHQWHUWKH6HFXULW\&RGHDQG exit the menu. No parameters are DOORZHGWREHPRGL¿HG 'LVDEOHG (QDEOHG 'LVDEOHG M Tank Stirring (QDEOHVRUGLVDEOHVWKHWDQNVWLUULQJ mode which turns the pumps on for 15 seconds for every 15 minutes RILGOHWLPHWRNHHSWKHPDFKLQH chambers hot. 'LVDEOHG (QDEOHG 'LVDEOHG M 7DQN7HPSHUDWXUH$OHUW 'LVSOD\VDPHVVDJHZKHQZDWHU WHPSHUDWXUHIRUDQ\WDQNIDOOVEHORZ PLQLPXPUHTXLUHPHQWIRUDWOHDVWWHQ minutes. After temperature increases past the minimum requirement, the message stops. 'LVDEOHG (QDEOHG 'LVDEOHG M Temperature Units Sets whether temperatures and set SRLQWVDUHGLVSOD\HGLQ)RU& ) C ) SO – 21 – MAINTENANCE Disconnect the electrical power to the machine and follow lockout/tagout procedures. There may be multiple circuits. Be sure all circuits are disconnected. LINE STRAINERS /LQHVWUDLQHUVXVHGLQZDWHURUVWHDPOLQHVVKRXOGEHFOHDQHGRQHZHHNDIWHUPDFKLQH LQVWDOODWLRQDQGSHULRGLFDOO\WKHUHDIWHU LUBRICATION $OLVWRIDFFHSWDEOHOXEULFDQWVDVZHOODVWKHOXEULFDQWVWKHPVHOYHVDUHDYDLODEOH IURP\RXUORFDO+REDUW6HUYLFHRI¿FH Motors $OOPRWRUVKDYHVHDOHGEHDULQJVDQGUHTXLUHQROXEULFDWLRQPDLQWHQDQFH Conveyor Gearmotor &KHFNWKHRLOOHYHOLQWKHFRQYH\RUJHDUPRWRUDWWKHXQORDGHQGRIWKHPDFKLQH HYHU\VL[PRQWKVE\UHPRYLQJWKHJHDUFDVH¿OOSOXJ)LJ7KHRLOOHYHOVKRXOG EHDWWKHERWWRPRIWKH¿OOSOXJKROH'UDLQLQJWKHJHDUFDVHFDQEHDFKLHYHGE\ UHPRYLQJWKHGUDLQSOXJ)LJDQGFDSWXULQJDQGUHF\FOLQJWKHGUDLQHGRLO$IWHU UHVFUHZLQJ WKH GUDLQ SOXJ EDFN LQ WKH KROH XVH RQO\ 6KHOO 2PDOD 6 * WR UHSOHQLVKRUUHSODFHWKHRLO DRIVE CHAIN GEAR CASE FILL PLUG DRAIN PLUG Fig. 19 Conveyor Drive Chain ,QVSHFWWKHGULYHFKDLQ)LJUHJXODUO\DQGOXEULFDWHDVUHTXLUHGZLWK+\NRJHHQ &RQFHQWUDWH$VXSSOLHG – 22 – Conveyor Take-Up Unit /XEULFDWHWKHWZRFRQYH\RUWDNHXSXQLWDGMXVWLQJVFUHZV)LJDWWKHORDGHQGV RIWKHPDFKLQHDWOHDVWWZLFHD\HDUXVLQJWKH&KHYURQ)0*UHDVHSURYLGHGIRU this purpose. LUBRICATE ADJUSTING SCREWS Fig. 20 – 23 – TROUBLESHOOTING TROUBLESHOOTING Possible Cause Symptom NOTE: ,IV\PSWRPVSHUVLVWDIWHUSRVVLEOHFDXVHVKDYHEHHQFKHFNHG contact Hobart Service. Machine Won’t Operate After Start Button is Pressed 1. 2. 3. 4. ,QVSHFWLRQGRRUVQRWFORVHG'RRUV2SHQGLVSOD\V. Conveyor may be jammed. &KHFNGUDLQVPDNHVXUHWKH\¶UHFORVHG&KHFNWDQNVPDNHVXUHWKH\¶UHIXOO %ORZQIXVHRUWULSSHGFLUFXLWEUHDNHUDWSRZHUVXSSO\ :DUH1RW&OHDQ 1. 2. 3. 4. ,QVXI¿FLHQWSUHVFUDSSLQJRUWDQNZDWHUPD\QHHGWREHFKDQJHG. :DVKDUPVOLGHUVLQRSHQSRVLWLRQ :DVKDUPQR]]OHREVWUXFWLRQV Loss of water pressure due to pump obstructions. Disconnect the electrical power to the machine and follow lockout/tagout procedures. There may be multiple circuits. Be sure all circuits are disconnected. 5. ,QFRUUHFWZDWHUWHPSHUDWXUH&KHFNFLUFXLWEUHDNHUWRHOHFWULFKHDWVXSSO\RUPDLQ VWHDPYDOYH0DNHFHUWDLQYDOYHLVFRPSOHWHO\RSHQ 6. ,QFRUUHFWGHWHUJHQWGLVSHQVLQJ&RQWDFW\RXUFKHPLFDOUHSUHVHQWDWLYH 7. :DVKDUPVLQVWDOOHGLQFRUUHFWO\ 8. :DUHQRWORDGHGSURSHUO\ 9. 2QPDFKLQHVHTXLSSHGZLWKWKH$65VHFWLRQHQVXUHVWUDLQHUDQGVRLOFROOHFWRU stand pipe are unobstructed. Spotting of Ware 1. :DUHQRWORDGHGSURSHUO\. 2. ,QFRUUHFW¿QDOULQVHZDWHUWHPSHUDWXUHPLQLPXP) 3. ,QFRUUHFW GHWHUJHQW DQGRU ULQVH DLG GLVSHQVLQJ &RQWDFW \RXU FKHPLFDO representative. 4. ,PSURSHUZDWHUKDUGQHVVJUDLQVRUOHVVSHUJDOORQLVUHFRPPHQGHG 5. &ORJJHGULQVHQR]]OHV 6. 0LVDOLJQHGULQVHDUPV5LQVHDUPVVKRXOGEHSRVLWLRQHGVRWKDWWKH\DOLJQLQKXE RQFKDPEHUZDOO 7. :DWHUOHDNLQJSDVWULQVHDUPPDQLIROG2ULQJ Inadequate Rinse 1. 'LUW\ OLQH VWUDLQHU FDXVLQJ UHGXFHG ZDWHU ÀRZ 7XUQ RII ZDWHU VXSSO\ UHPRYH VWUDLQHUFDSZLWKGUDZDQGFOHDQVFUHHQ. 2. 5LQVHDUPVDUHQRWSURSHUO\LQVHUWHGLQWKHKXEV 3. &ORJJHGGXDOULQVHQR]]OHV±FOHDQWKHQR]]OHV 4. XDOULQVHWDQNVWUDLQHUSDQLVFORJJHG±FOHDQWKHVWUDLQHUSDQ Continuous Rinse Operation 1. 3KRWRHOHFWULFVHQVRUVDUHEORFNHG&OHDQFKDQQHOVZKHUHVHQVRUVDUHORFDWHG )LJ. 2. 5HPRYHWKHYHUWLFDOSDQHOVIURPORDGHQGRIPDFKLQHDGMDFHQWWRSUHZDVKRU $65FKDPEHU:LWKPDFKLQHSRZHURQYHULI\LQGLFDWRUVRQVHQVRU)LJÀDVK RQDQGRIIZKHQEORFNLQJDQGXQEORFNLQJWKHVHQVRU 3. ,PSURSHUO\RSHUDWLQJULQVHSXPSFLUFXLW&RQWDFW+REDUW6HUYLFH – 24 – Fig. 21 Tanks Not Heating 1. 2. 3. 4. 5. 6. 7. 8. 1R)LOORU6ORZ)LOO Fig. 22 /RZZDWHUVDIHW\GHYLFHVVKXWRIIKHDW&KHFNIRUSURSHUZDWHUOHYHO. /RZHUÀRDWVGRQRWPRYHIUHHO\ &LUFXLWEUHDNHUVWRKHDWV\VWHPWULSSHGHOHFWULFKHDW 6WHDP VXSSO\ YDOYHV DUH QRW RSHQHG FRPSOHWHO\ RU VXSSO\ SUHVVXUH WRR ORZ (steam heat). 2YHUWHPSSURWHFWRUWULSSHGHOHFWULFKHDW&RQWDFW+REDUW6HUYLFH )DLOHGKHDWLQJHOHPHQWHOHFWULFKHDW&RQWDFW+REDUW6HUYLFH %XFNHWWUDSQRWIXQFWLRQLQJFRUUHFWO\VWHDPKHDW&RQWDFW+REDUW6HUYLFH ,PSURSHUO\RSHUDWLQJVWHDPVROHQRLGYDOYHVVWHDPKHDW&RQWDFW+REDUW6HUYLFH 1. 2. 3. 4. 5. Door(s) are open. Drain(s) open 0DLQ¿OOZDWHUVXSSO\YDOYHFRXOGEHFORVHG 8SSHUDQGRUORZHU¿OOÀRDWVGRQRWPRYHIUHHO\ 'LUW\OLQHVWUDLQHU)LJFDXVLQJUHGXFHGZDWHUÀRZ7XUQRIIZDWHUVXSSO\ UHPRYHVWUDLQHUFDSZLWKGUDZDQGFOHDQVFUHHQ 6. 3UREOHPZLWKVROHQRLGYDOYH&RQWDFW+REDUW6HUYLFH 7. /RZLQFRPLQJZDWHUVXSSO\SUHVVXUH LINE STRAINER Fig. 23 – 25 – 1R%ORZHU'U\HU+HDW (OHFWULF+HDW%ORZHU Dryer) 1. %ORZHUPRWRUVQRWRSHUDWLQJSURSHUO\ 2. &LUFXLWEUHDNHUWRHOHFWULFEORZHUGU\HUKHDWHUVWULSSHG 3. 2YHUWHPSSURWHFWRUWULSSHGUHGRYHUWHPSLQGLFDWRUOLJKWLVOLW&RQWDFW+REDUW 1R%ORZHU'U\HU+HDW 6WHDP%ORZHU'U\HU 1. 2. 3. 4. %ORZHUPRWRUVQRWRSHUDWLQJSURSHUO\ ,PSURSHUO\RSHUDWLQJVWHDPVROHQRLGYDOYH 6WHDPVXSSO\YDOYHLVQRWFRPSOHWHO\RSHQRUVXSSO\SUHVVXUHLVWRRORZ %XFNHWWUDSQRWIXQFWLRQLQJFRUUHFWO\ Display Reads Possible Resolution Door(s) Open &ORVHDOOLQVSHFWLRQGRRUV Tank Drain(s) Open &ORVHDOOWDQNGUDLQV 8QORDG'LVKHV 5HPRYHDOOZDUHIURPXQORDGVHFWLRQRIWKHPDFKLQHVWDUWLQJZLWKWKHZDUHFORVHVW WRWKHPDFKLQHFKDPEHUV5HPRYHWKHZDUHWKDWLVLQFRQWDFWZLWKWKHGLVKOLPLWODVW Probe Error – [Tank Name] (QVXUHORZHUÀRDWDVVHPEO\LQLQGLFDWHGWDQNLVQRWYLVLEO\GDPDJHGDQGVXI¿FLHQW ZDWHULVLQWKHWDQNWRFRYHUWKHORZHUÀRDW )LQDO5LQVH7HPS/RZ 1. &KHFNWKDWWKH¿QDOULQVHERRVWHUWDQNFLUFXLWEUHDNHULVRQDQGQRWWULSSHGLI equipped). 2. &KHFNWKDWWKH¿QDOULQVHERRVWHUWDQNRYHUWHPSFLUFXLWLVQRWWULSSHGLIHTXLSSHG 3. (QVXUHWKDWWKHEXLOGLQJVXSSO\ZDWHUWHPSHUDWXUHWRWKH¿QDOULQVHERRVWHUWDQN LVDWOHDVWWKHPLQLPXPVSHFL¿HGE\+REDUW 4. ,IWHPSHUDWXUHFRQWUROQHHGVDGMXVWPHQWRULIWKHUHLVDERRVWHUKHDWHUIDLOXUH FRQWDFW\RXUORFDO+REDUW6HUYLFHRI¿FH &KHFN:DWHU/HYHO 1. (QVXUHDOOGUDLQVDUHFORVHGDQGIUHHRIGHEULV 2. &KHFNWKDWWKHZDWHUVXSSO\YDOYHLVRSHQ 3. 2SHQLQVSHFWLRQGRRUVDQGFKHFNZDWHUOHYHORIDOOWDQNV:DWHUVKRXOGEHDERXW LQFKGRZQIURPWRSRIVWUDLQHUSDQRUKLJKHU&ORVHLQVSHFWLRQGRRUV 4. ,IWDQNVIDLOWR¿OODIWHUDQRWKHUPLQXWHVFRQWDFW+REDUW6HUYLFH © HOBART 2008 – 26 –